Strong GR4 Скачать руководство пользователя страница 7

 

 
 

f.

 

Remove the cap.  Operate the pump until the water has been discharged and then proceed 
with the pumping of the slurry. 

This field test should be repeated if any damage or accident befalls a section of the hose or if, for 
any reason, a section is suspect. 

All replacement material hose should not be less than 800 PSI tested.  Such hoses can be obtained 
from Strong Mfg. Co.  If a local supplier is used, the following brand and model numbers are 
appropriate: 

 

Gates Rubber Company – 1 ½” plaster hose 800 PSI working pressure – Product 
#33280015 

 

Acme Hamilton Mfg. Corp. – 1 ½” plaster hose 800 PSI working pressure Spec. No. 39-
9126 

Do not use other hoses unless specifically advised by the Strong Manufacturing Company that 
they are adequate. 

Caution

:  Do not operate the machine unless a properly functioning pressure gauge, which is 

supplied with the machine for use at the discharge end of the pump, is attached.  This gauge 
allows the operator to prevent excessive pressures which could cause the hose to burst. 

Caution

:  Never use weathered, rotten, or damaged hoses with damaged fittings in conjunction 

with pumping operations.  They represent a hazard to operators, bystanders, and persons handling 
the hoses.  If a hose should burst or a fitting let go under pressure, persons could be injured. 

Caution

:  When removing a section of hose, pressure must be relieved before undoing a fitting.  

This can be done by putting the pump in reverse and running it slowly until the discharge hose at 
the pump becomes soft*.  Failure to do this will result in the hose being under pressure when the 
fitting is undone, and material being blown out when disconnected striking the face & eyes with 
the danger of injury by striking. 

*When pumping in reverse, be sure that materials are coming back into the hopper as evidenced 
by the materials level in the hopper rising.  Watch the discharge hose to avoid collapsing it and 
causing the pump to run dry. 

5.

 

Never run the materials pump dry because just a few minutes of running dry will ruin the pump 
stator.  Always have water or slurry in hopper when running pump. 
 

6.

 

If plug-up occurs, or a section of hose is to be removed, the hose pressure must be relieved before 
uncoupling a fitting.  This is done by running the materials pump in reverse slowly, until the 
pressure gauge on the pressure assembly reads “0” PSI.  Failure to do so will result in material 
under pressure “blowing out” when uncoupled, resulting in possible bruises, lacerations, and most  
 
 

Содержание GR4

Страница 1: ...1 Type ____Placer_______________ Model _______________________ Serial Number_________________...

Страница 2: ...Strong Manufacturing Co Inc Placer Strong Manufacturing Company Inc Specializing on Lightweight Cementitious Mixing and Pumping Equipment 2301 University Drive PO Box 8068 Pine Bluff AR 71611 870 535...

Страница 3: ...Rotor and Stator 12 B Suction Housing 12 13 C Drive Assembly 13 4 Loading System 14 5 Hydraulics 15 18 A Maintenance 16 17 B Trouble Shooting 18 6 Grout Machine Trailer 19 22 A Troubleshooting 21 22 I...

Страница 4: ...is the mixer and pumping of Gypsum or cement and sand aggregates water and admixtures creates the most severe conditions under which machinery can operate It was with these conditions in mind that the...

Страница 5: ...n the machine If you observe anyone operating in non conformance with these rules and procedures inform them and the person in charge Safety is your responsibility Copies of this Safety Section are av...

Страница 6: ...un pump in reverse until pressure gauge reads 0 PSI or hoses become soft Failure to do so could result in material blowing out under pressure and striking someone causing bruises cuts breaking of limb...

Страница 7: ...a hazard to operators bystanders and persons handling the hoses If a hose should burst or a fitting let go under pressure persons could be injured Caution When removing a section of hose pressure mus...

Страница 8: ...erly operating hydraulic pressure gauges should be on the machine at all times These gauges provide an instantaneous read out of hydraulic pressures required to power the system Relief valves can malf...

Страница 9: ...r source de energized or disengaged and if necessary the moveable parts shall be mechanically blocked or locked to prevent inadvertent movement during cleaning service or adjusting operations unless t...

Страница 10: ...gine is equipped with a full range variable speed governor This means that at a given throttle setting the engine will maintain a given PRM unless overloaded When the engine RPM falls off it is caused...

Страница 11: ...from getting into the flange bearings One fitting on each of the flange bearings is for greasing the seals inside THESE FITTINGS ARE LOCATED ON TOP OF THE BEARING HOUSING These should be greased ever...

Страница 12: ...ed to see that is has uniform wear If wear is excessive the chrome will be worn off the lobes of rotor usually at discharge end When this occurs replace rotor Worn rotors will result in reduction of s...

Страница 13: ...d slip off end boot Roll boot drive from collar Remove four inch bolts holding bearing housing to suction hopper Remove bottom half of frame cradle Loosen set screws and fastening bolts on top half of...

Страница 14: ...y operated A directional control valve is used to divert oil flow to a cylinder The operator engages the control valve handle to determine direction of bucket travel NOTE See hydraulic section for mor...

Страница 15: ...the operation of these valves prior to starting the operation so he can start and stop without hesitation The skip bucket is actuated by two control valves on the operator s panel One valve raises an...

Страница 16: ...Teflon tape is preferred since it will not damage the hydraulic system Approximately 30 60 gallons of hydraulic oil Mobile DTE 10 the same as used in original installation should be maintained in the...

Страница 17: ...c system exists it is usually accompanied by excessive heat The major sources of trouble are worn parts in the pump and or motor causing excessive slippage and heat oil too thin and breaking down caus...

Страница 18: ...ut downstream from pressure relief valve Insert 0 3000 PSI pressure gauge in line Start engine and run at idle speed and clutch disengaged If pressure does not put up 2000 PSI of pressure pump is worn...

Страница 19: ...kes system until brakes are operating satisfactorily When bleeding system start on wheel cylinder farthest from the master cylinder Release sufficient fluid to assure that all air is removed from the...

Страница 20: ...er hitch to see that latch is closed and the safety pin is in position Check to see that the trailer will not come off ball by lifting trailer with trailer jack Balls and hitches wear and should be re...

Страница 21: ...djust brakes until small drag if felt on wheel Brakes worn Excessive travel on master cylinder Problem Electric brakes on trailer do not work Probable Cause How to Determine Solution Bad electrical co...

Страница 22: ...es are in contact Replace wires Brake magnetic actuator is not working Energize brakes and check with metal object to see if it is magnetized Replace bad magnetic actuator Current is not present at el...

Страница 23: ...pper for foreign items Lower leg stand on the machine Set up machine with the rear of the machine slightly lower than the front The legs should be set on 2 x 6 lumber to prevent the legs from sinking...

Страница 24: ...cer serves two functions It provides a transition of flow from the materials pump to the size of hose being used The most important function of the bell reducer is that it contains the pressure gauge...

Страница 25: ...er Start the mixer 2 Mixing and Pumping With mixer door open and mixer running allow this batch of water to discharge into holding hopper over pump Start pump and pump the water through discharge hose...

Страница 26: ...have discharged from hoses continue mixing and pumping Never run the pump dry or this will cause severe wear on rotor stator After 3 or 4 hours of operation grease the mixer bearing fittings and the...

Страница 27: ...e and insert rag or sponge into pressure gauge Recouple hose Engage pump and allow pump to run until rag or sponge has pumped through hose to remove sand Run rag or sponge through hose as many times a...

Страница 28: ...t of the body to moving or rotating parts with the engine running Doing so exposes one to severe safety hazards that could result in cuts bruises loss of limb or even death Use of a debonding agent su...

Страница 29: ...10 Open Throat Pump Assembly 86000230 10 Open Throat Drive Assembly 04610262 420 Mixer Parts with 60 Chain 86000190 Mixer 420 Direct Drive 86000663 Hydraulic Powered Skip Loader System 86000234 Trail...

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