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STRATUS Floor Plate 2 post Lift Installation & Operation & Maintenance Instructions 

 

 

 

TABLE OF CONTENTS 

 

 

1. Packing, transport and storage

 ....................................................................................................................................... 5

 

1.1 Packing

 .............................................................................................................................................................................. 5

 

1.2 Transport

 ........................................................................................................................................................................... 5

 

1.3 Storage

 .............................................................................................................................................................................. 5

 

2. Description of the machine

 ............................................................................................................................................... 6

 

2.1 Fixed structure

 ................................................................................................................................................................. 6

 

2.2 Moving units

 ..................................................................................................................................................................... 6

 

2.3 Lift unit

 ............................................................................................................................................................................... 6

 

2.5 Safety device

 .................................................................................................................................................................... 7

 

3. Technical specifications

 .................................................................................................................................................... 8

 

4. Safety

 .................................................................................................................................................................................... 10

 

4.1 Important notices

 ........................................................................................................................................................... 10

 

4.2 Qualified personnel

 ....................................................................................................................................................... 10

 

4.3 Danger notices

 ............................................................................................................................................................... 10

 

4.4 Training

 ............................................................................................................................................................................ 10

 

4.5 Warning signs

 ................................................................................................................................................................. 11

 

5. Installation

 ........................................................................................................................................................................... 12

 

5.1 Tool required

 ................................................................................................................................................................... 12

 

5.2 Checking for room suitability

 ........................................................................................................................................ 13

 

5.3

 

Lighting

....................................................................................................................................................................... 13

 

5.4

 

Floor requirement

 ..................................................................................................................................................... 13

 

5.5

 

Site layout

 .................................................................................................................................................................. 13

 

5.6

 

Anchoring columns

 ................................................................................................................................................... 14

 

5.7

 

Routing the equalizer cables

 .................................................................................................................................. 15

 

5.8 Install limit switch

 ........................................................................................................................................................... 16

 

5.9

 

Routing the safety release cable

 ............................................................................................................................ 22

 

5.10 Installation of power unit

 ............................................................................................................................................. 23

 

5.11 Connection of hydraulic hoses

 ................................................................................................................................... 23

 

5.12 Make the electrical connection

 .................................................................................................................................. 23

 

5.13 Oil filling and bleeding

 ................................................................................................................................................. 24

 

5.14 Installation of lifting arms and adjustment of arm locks

 ......................................................................................... 25

 

5.15 Check before start-up

 ................................................................................................................................................. 27

 

5.15.1 General checks

 ................................................................................................................................................... 27

 

5.15.2 Mechanical safeties for proper installation

 ................................................................................................. 27

 

5.15.3 Equalizer cable for proper installation

 ......................................................................................................... 27

 

5.15.4 Hydraulic system for proper operation

 ........................................................................................................ 27

 

5.16 Check with load

 ........................................................................................................................................................... 27

 

6. Operation and use

 ............................................................................................................................................................. 28

 

6.1 Controls

 ........................................................................................................................................................................... 28

 

6.2

 

Vehicle positioning

.................................................................................................................................................... 28

 

6.3

 

Lifting

 .......................................................................................................................................................................... 28

 

6.4

 

Standing

 ..................................................................................................................................................................... 29

 

6.5

 

Lowering

 .................................................................................................................................................................... 29

 

7. Maintenance

 ........................................................................................................................................................................ 30

 

7.1 Ordinary maintenance

 ................................................................................................................................................... 30

 

7.2 Periodic maintenance

.................................................................................................................................................... 30

 

8. Troubleshooting

 ................................................................................................................................................................. 31

 

9. Parts list

 ............................................................................................................................................................................... 32

 

9.1 Explode drawing and parts list

 ..................................................................................................................................... 32

 

9.2 Power side column and parts list

 ................................................................................................................................ 34

 

9.3 Off side column and parts list

....................................................................................................................................... 37

 

9.4 Carriage and parts list

 ................................................................................................................................................... 40

 

9.5 Arm assembly and parts list

 ......................................................................................................................................... 41

 

10. Special notes

 .................................................................................................................................................................... 42

 

Содержание SAE-F10P

Страница 1: ...pacity 10 000 lbs Installation Operation Maintenance Instructions Important Note 1 This equipment can not be installed operated or repaired without reading instructions 2 Electricity must be hooked up...

Страница 2: ...y release cable 22 5 10 Installation of power unit 23 5 11 Connection of hydraulic hoses 23 5 12 Make the electrical connection 23 5 13 Oil filling and bleeding 24 5 14 Installation of lifting arms an...

Страница 3: ...STRATUS Floor Plate 2 post Lift Installation Operation Maintenance Instructions 3 10 1 Environmental damage 42 10 2 Dismantling 42 10 3 Disposal 42 10 4 Noise declaration 43...

Страница 4: ...m No guarantee of particular features of the product should therefore be assumed from the present operating instructions Safety notices and text mark ups Safety instructions and important explanations...

Страница 5: ...erify that all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport operations If finding missing parts possible defects or damage du...

Страница 6: ...e column set on the base 2 2 Moving units Carriages arms 1 Both carriages built with welded steel plate It joints by chain and the cable and at the bottom to the lift arms by means of pins 2 The carri...

Страница 7: ...rs feeding circuit Note The oil delivery pipe may be under pressure Fig 3 2 5 Safety device The safety devices include 1 Mechanical safety device for carriage 2 Arms locking system 3 A synchronous dev...

Страница 8: ...on 74 7 8 1900mm Min adaptor height 3 15 16 100mm Overall height 111 1 4 2824mm Overall width 134 1 4 3410mm Drive through width 103 1 4 2622mm Lifting time 50 S Lowering time 40 S Noise level 85 dB A...

Страница 9: ...STRATUS Floor Plate 2 post Lift Installation Operation Maintenance Instructions 9 Fig 5 Layout Fig 4...

Страница 10: ...ho have been properly trained can operate the lift Do not wear unfit clothes such as large clothes with flounces tires etc which could be caught by moving parts of the lift To prevent evitable inciden...

Страница 11: ...g signs All safety warning signs attached on the machine are for the purpose of drawing the user s attention to safety operation The labels must be kept clean and need to be replaced when they are wor...

Страница 12: ...lation Serious damage to people and to the lift can be caused if installations are made by unskilled personnel Always refer to the exploded views attached during installation 5 1 Tool required Rotary...

Страница 13: ...alled on 3000 PSI concrete with the minimum thickness 6 and an extension of at least 4 from anchoring points New concrete must be adequately cured by at least 20 days minimum Specifications of concret...

Страница 14: ...then tap into each hole with a hammer until the washer rests against the base plate Be sure that if shimming is required that enough threads are left exposed If shimming is required insert the shims a...

Страница 15: ...rriage to the first latch position Be sure the carriage is engaged securely before attempting to route the equalizer cables Carriages must be equal height from the floor before proceeding With the car...

Страница 16: ...ration Maintenance Instructions 16 5 8 Install limit switch 1 View of the limiter switches Fig 9 Fig 9 2 Install the limiter switch inside of the main column Fig 10 Fig 10 Limiter switch is installed...

Страница 17: ...3 1 Open the cover of the motor Fig 11 Fig 11 3 2 Disconnect the ground wire take out the AC contactor Fig 12 Note Recommend to change the direction of the AC contactor to make limiter switch wire ge...

Страница 18: ...Lift Installation Operation Maintenance Instructions 18 3 3 Remove the wire between A1 and No 3 shows as above picture Fig 13 Fig 13 3 4 Replace the original short power cord with your own power cord...

Страница 19: ...Lift Installation Operation Maintenance Instructions 19 3 5 Connect the ground wire on the ground stud located at lower right corner Fig 15 Fig 15 3 6 Remove the white wire sleeve on the right side o...

Страница 20: ...t Lift Installation Operation Maintenance Instructions 20 3 7 Put the limiter switch wire sleeve on the left side of the motor Fig 17 Fig 17 3 8 Connect limiter switch wire A1 to the A1 point of the A...

Страница 21: ...ate 2 post Lift Installation Operation Maintenance Instructions 21 3 9 Connect the limiter switch wire R to the NO 3 point of the power switch Fig 19 Fig 19 3 10 Power cord from right side of the moto...

Страница 22: ...led 2 Install safety lock release cable to connect the safety lock on the main column and vice column Fig 22 3 Install safety lock cover NOTE Press the single point lock release lever on the main colu...

Страница 23: ...se hand tighten to avoid thread damage then use hand wrench to fasten completely Fig 24 Fig 24 5 12 Make the electrical connection Make sure all wiring are same as below circuit diagram Fig 25 Attenti...

Страница 24: ...ounds peculiar stop immediately and recheck the electric connection If the vented cap is lost or broken order the replacement The oil tank must be vented well Add about 2 5 gallons of hydraulic oil to...

Страница 25: ...to have less power 8 Hydraulic oil Flow Valve Clockwise adjustment to speed up counterclockwise adjustment to slow down 5 14 Installation of lifting arms and adjustment of arm locks 1 Install lifting...

Страница 26: ...t Fig 27 Snap ring Fig 28 Use the 8 socket head wrench Install lifting arms to loosen the socket bolt Locking the bolts after moon Moon Gear gear and arm lock engage well Fig 29 Fig 30 Adjust moon gea...

Страница 27: ...cables should always be adjusted so that they are equal tension when resting on the safety locks Raise the carriages to check the equalizer cable tension by grasping the adjacent cables between the t...

Страница 28: ...running and the lift can be raised to a desired height until the button is released Lowering lever 2 If the mechanical locks are not released the lift will lower to the nearest lock position If both m...

Страница 29: ...column is engaged before any attempt is made to work on or near the vehicle 6 5Lowering Raise the lift a little bit by pushing the lifting button to clear off the mechanical locks Release the locks ma...

Страница 30: ...ince this may result in leakage from seals and as a consequence in possible malfunctions 7 2 Periodic maintenance Daily pre operation Check hydraulic connections and hoses for leaks Check mechanical l...

Страница 31: ...Unplug the lift and call Service Center Lift does not descend Forging object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on security devices Block valves have trippe...

Страница 32: ...STRATUS Floor Plate 2 post Lift Installation Operation Maintenance Instructions 32 9 Parts list 9 1 Explode drawing and parts list...

Страница 33: ...arm assembly 2 5 Z31B330000 Lifting adaptor 4 6 Z11G500100 Arm shaft 4 7 Z11G410101 Base plate 1 8 Z11G510100 Equalizer steel cable 2 9 Z11G510200 Safety release wire 1 13 Z11B503101 Pipe clamp 2 14...

Страница 34: ...STRATUS Floor Plate 2 post Lift Installation Operation Maintenance Instructions 34 9 2 Power side column and parts list...

Страница 35: ...520000 Pulley base 1 6 Z11B113000 Safety rack 1 7 Z11B114000 Safety hook 1 8 Z11B110002 Connection rod 1 9 Z31A110001 Shaft 1 10 Z31A110002 Spring 1 11 Z31A110005 Lower pulley 2 12 Z31A110003 ABS cove...

Страница 36: ...1 1 28 0206036 Screw M6X8 GB T818 2 29 0206001 Screw M8X12 GB T818 2 30 0606216 Handle cover 1 31 Z11G211000 Main carriage 1 32 Z11G210001 Slider 8 33 Z11G210002 Cover 1 34 Z23B711001 Rubber pad 1 35...

Страница 37: ...STRATUS Floor Plate 2 post Lift Installation Operation Maintenance Instructions 37 9 3 Off side column and parts list...

Страница 38: ...Z31A110003A ABS cover 1 6 Z11G520000 Pulley base 1 7 Z11G161100 Support 1 8 Z11B122000 Safety rack 1 9 Z11B123000 Safety hook 1 10 Z11B110002 Connection rod 1 11 Z31A110001 Shaft 1 12 Z31A110002 Sprin...

Страница 39: ...2 27 0202136 Screw M5X65 GB T70 1 1 28 0204002 Nut M5 GB T889 1 1 29 Z11G221000 Slave carriage 1 30 Z11G210001 Slider 8 31 Z11G210002 Cover 1 32 Z23B711001 Rubber pad 1 33 Z23A200003 Toothed gear 2 3...

Страница 40: ...Z33A211000 Carriage 1 2 Z11G210001 Slider 8 3 Z23B711001 Rubber pad 1 4 Z23A200003 Toothed gear 2 5 Z11G200004 Arm lock release pin 2 6 Z23A200005 Spring 2 7 Z23A200006 Release ring 2 8 0213052 Elast...

Страница 41: ...cription Qty 1 Z11G311000 Long arm frame single extension 1 2 Z11G312000 Long arm outer extension 1 3 Z23A310001 Anti rotating gear 1 4 0201050 Screw M10X35 GB T5783 3 5 0206061 Screw M8X12 GB T70 2 1...

Страница 42: ...ion pipes until the pressure is the same as the ambient air pressure Failure to do so may lead to injury Make sure that the hydraulic circuit has been switched off Close all hydraulic shut off valves...

Страница 43: ...more to hurt operator If the noise is higher than the value the lift must be stopped and check the trouble and repair The figure quoted are emission levels and are not necessarily safe working levels...

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