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Table of contents

g

1 Introduction

Forklift data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

How to Consult the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Delivery of the forklift and documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

EC declaration of conformity in accordance with Machinery Directive . . . . . . . . . . . . . .

5

Technical service and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Type of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Modifications to Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Applied equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

User obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

2 Safety

Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Flooring requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Requirements for the traction-battery charging area . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Regulations Relative to Forklift Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Regulations Relative to Operating Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electromagnetic radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Non-ionised radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

45588043482 EN - 04/2016

I

Содержание ECU-14

Страница 1: ...Original instructions Electric pallet truck ECU 14 ECU 16 ECU 18 ECU 20 0164 0165 0166 0167 0176 45588043482 EN 04 2016 ...

Страница 2: ......

Страница 3: ...rklift 7 Applied equipment 8 User obligations 8 Environmental considerations 8 Disposal of components and batteries 8 Packaging 9 2 Safety Safety regulations 12 General Precautions 12 General Safety Rules 12 Flooring requirements 12 Battery connection cables 13 Requirements for the traction battery charging area 13 Safety Regulations Relative to Forklift Use 13 Safety Regulations Relative to Opera...

Страница 4: ...k Identification 33 Location of labels 33 Description of labels 33 Location of Data Plates 35 Serial number 36 Frame labelling 36 Data plate 37 Capacity rating plate 38 Options and variants 39 List of available options 39 4 Use and Operation Authorised and safe use 42 Intended use of the trucks 42 Safety instructions relating to use of the truck 42 Truck Transport and Lifting 44 Transporting the tr...

Страница 5: ...uck on inclines loading bridges and lifts 60 Towing trailers 60 Battery 61 Battery Recharging 61 Recharging the battery specific for batteries with electrolyte recirculation system 62 Recharging the battery using the on board battery charger optional 64 Battery electrolyte level indicator LED optional 66 Battery type 67 Preparation 67 Batteries 69 5 Servicing General Information 72 Preliminary main...

Страница 6: ...ut of Commission 79 Checks and Inspections After a Long Period of Inactivity 79 Permanent Putting Out of Commission Demolition 79 Resolution of Operating Defects 80 6 Technical data Technical data 82 Supply Table 88 IV 45588043482 EN 04 2016 ...

Страница 7: ...1 Introduction ...

Страница 8: ...industrial vehicles and on the labels and adhesive supplied to the forklift The forklift may not be put to any use other that than indicated in this manual The forklift must be used by appropriately trained operators only For the necessary operator training contact the authorised sales network Persons working near the forklift must also be instructed in the risks associated with use of the forklif...

Страница 9: ...d with this symbol may cause damage to the forklift and in some cases result in warranty invalidity ENVIRONMENT NOTE Failure to observe the instructions highlighted with this symbol may cause environmental damage NOTE This symbol is used to provide additional information 45588043482 EN 04 2016 3 ...

Страница 10: ...sure that the truck has all of the options requested and that it has been delivered with the following documentation Original instructions Rules for the compliant use industrial vehicles EC Declaration of Compliance Warranty book If the forklift has been delivered with a traction battery and or battery charger ensure that such products conform to the order and that the relative user and maintenanc...

Страница 11: ...LL GmbH Berzeliusstraße 10 D 22113 Hamburg Germany We declare that the Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC compliance declaration STILL GmbH 45588043482 EN 04 2016 5 ...

Страница 12: ... standard EN 13059 and declared in accordance with standard EN 12096 The limit values for the electromagnetic emissions and immunity relative to the forklift are those set out in the EN 12895 standard Type of use Normal use conditions of the forklift are understood as lifting and or transport of loads using forks with weight and load centre within the values provided see Chapter 6 Technical Data t...

Страница 13: ...lds etc appropriate equipment and or use precautions are necessary Contact the authorised sales network for more informa tion DANGER The forklift may not be used in environments in which there is a risk of explosion It may not be used to handle explosive loads For forklifts that must operate in environments in which there is a risk of explosion or must handle explosive loads appropriate equip ment...

Страница 14: ...applicable local legis lation governing forklift use and maintenance Environmental considerations Disposal of components and batteries The truck is composed of different materials If components or batteries need to be replaced and disposed of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer...

Страница 15: ...y of the truck certain parts are packaged to provide protection during transport This packaging must be removed completely prior to initial start up ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck 45588043482 EN 04 2016 9 ...

Страница 16: ...1 Introduction Environmental considerations 10 45588043482 EN 04 2016 ...

Страница 17: ...2 Safety ...

Страница 18: ...s from high voltage overhead cables Comply with the safety distances established by the competent authorities Never raise the load using just one fork Place the load on the fork carriage or in such a way that the centre of gravity of the load is as close as possible to the fork carriage The load must be placed on the forks so that the centre of gravity falls on the mid point between the forks Do n...

Страница 19: ...IRONMENT NOTE Report any oil and or battery fluid leaks they are dangerous and highly polluting CAUTION If you notice a burning smell stop the forklift and turn off the engine then disconnect the battery Safety Regulations Relative to Operating Materials Rules for handling and disposing of operating materials ENVIRONMENT NOTE Improper use and disposal of operating and cleaning materials can cause s...

Страница 20: ... system is dangerous If this type of lesion should occur contact a doctor immediately DANGER Small high pressure jets of oil can penetrate the skin Look for any leaks using a piece of cardboard Battery Acid Do not inhale the vapor it is poisonous Use adequate means of individual protec tion to prevent contact with the skin Battery acid is corrosive if it should come into contact with your skin rin...

Страница 21: ...The value is determined in a test cycle in accordance with Harmonised European Standard EN 12053 and declared according to EN ISO 4871 with weighted time percentages of the Transport Lifting and Idling modes CAUTION The value expressed above can be used to com pare forklift trucks of the same category This can not be used to determine the noise level in workpla ces daily personal noise exposure No...

Страница 22: ...uring vibration CAUTION The value expressed above can be used to com pare forklift trucks of the same category It cannot be used to determine the operator s daily expo sure to vibrations during real operation of the truck these vibrations depend on the conditions of use floor conditions method of use etc and therefore daily exposure must be calculated using data from the place of use 16 45588043482...

Страница 23: ...lete check of the technical condition of the truck must be performed with regard to accident safety In addition the truck must be thoroughly checked for damage that could potentially have been caused by improper use A test log must be created The results from the inspection must be retained until a further two inspections have been carried out The inspection date is indicated by an adhe sive label...

Страница 24: ...es Safety devices 4 5 1 OM1759 3 2 The operator must be aware of the presence of the following safety devices Anti crush button 1 Horn 2 Start stop key 3 E 4 lectromagnetic brake EMERGENCY battery warning light 5 18 45588043482 EN 04 2016 ...

Страница 25: ...Safety 2 Safety devices NOTE These devices most be checked daily as described in Chapter 4 45588043482 EN 04 2016 19 ...

Страница 26: ... functional or safe may not be used until they have been properly repaired Do not remove or deactivate safety devices and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connecting a radio additional headlights etc is only permitted with the manufacturer s written approval All electrical system interventions must be documented 2...

Страница 27: ...3 Knowledge of the Truck ...

Страница 28: ...00 kg ECU 16 1800 kg ECU 18 2000 kg ECU 20 Pump unit Power 1 kW Other lifting features Fork lift limit using electric timer that switches off the pump motor Guidance The operator guides the truck from the ground A long and ergonomic tiller allows the operator to guide the truck easily The tiller is used to activate the following controls Steering Drive control throttle Horn Fork lifting and loweri...

Страница 29: ... is released By reversing the direction of movement By pressing the anti crush safety button By pulling the emergency shutdown handle By pushing the tiller until it reaches the upper or lower end position Electromagnetic parking applied when the power supply is cut 45588043482 EN 04 2016 23 ...

Страница 30: ...ler 3 Horn button 4 Fork arm lifting push button 5 Fork arm lowering push button 6 Battery cover 7 Tiller head 8 Traction control throttles 9 Anti crush button 10 Flat battery indicator 11 Battery plug outlet 12 Drive Wheel 13 Load castors 14 Fork arms 15 Motor compartment cover 16 Pivot wheels 17 Hour meter 24 45588043482 EN 04 2016 ...

Страница 31: ...direction of travel OM1761 B A The direction of travel is defined in the follow ing manner A Direction of travel towards the fork arms Backwards travel B Direction of travel towards the driver Forwards travel The preferred direction of travel is B 45588043482 EN 04 2016 25 ...

Страница 32: ... Instrumentation and Controls 1 OM1767 Start stop key Key 1 has two positions 0 No circuit powered key removal posi tion I Circuit powered NOTE All of the controls described on the following pages work with the key in position 1 26 45588043482 EN 04 2016 ...

Страница 33: ...uses braking and subsequently the stopping of the truck Fork lowering button 4 Press push button 4 to lower the fork arms when the push button is released the fork arms will stop in the position attained Fork raising button 5 Press push button 5 to raise the fork arms when the push button is released the fork arms will stop in the position attained The fork lifting pushbutton 5 is active only when...

Страница 34: ...two positions Position 1 working position In this position the driver can begin travel using the throttle In this position the driver can begin lifting or lowering using the appropriate button Position 2 braking position In this position the drive is locked and the parking brake is engaged In this position fork lifting is deactivated fork lowering remains activated by means of the relative pushbut...

Страница 35: ...ght to left starting from LED 1 which indicates the completely charged battery status At 50 charged LED 2 lights up When the battery is 20 charged LEDs 3 and 4 flash alternately Lifting is blocked at this discharge threshold CAUTION Charge the battery to at least 30 charged below this level the truck will not lift Hour meter 5 Indicates the actual forklift operation time expressed in hours When the...

Страница 36: ...ass words Pin Code for turning on the forklift cancel one or more personal operator Pin Code passwords change the password of the person respon sible for operators Master Code Entering a new Master Code Enter the password of the person responsi ble for operators Master Code for the first time memorised the password is the one set by the factory 111111 and press the key OK The green LED A turns off ...

Страница 37: ...een LED A comes on and remains lit In the case of an error in the procedure the red LED B comes on and the numerical keypad emits an acoustic warning signal after which the green LED A comes on and remains lit Repeat the procedure Cancelling all the operator passwords Pin Code Enter the password of the person responsi ble for operators Master Code for the first time memorised the password is the on...

Страница 38: ...fully follow the instructions given in Chapter 5 entitled Maintenance To access the battery 1 and respective plug outlet 2 raise the battery compart ment cover 3 OM1771 1 2 C B A To access the inner parts of the forklift electronic electric and mechanical parts remove the covers A B C Unscrew the 2 screws 2 on the cover A Remove the cover A Use a screwdriver to remove the hood B Unscrew the 4 scre...

Страница 39: ... user and maintenance manual 2 Truck lifting point 3 Battery warning 4 Prohibition against carrying people 5 Cold storage room version optional 6 Version set up for gel batteries Description of labels 1 This label indicates you should consult the user and maintenance manual before using 45588043482 EN 04 2016 33 ...

Страница 40: ... that only the on board battery should be connected 4 This label indicates that it is prohibited to carry people on the truck 5 This symbol where present indicates that the truck is designed for the cold storage room version optional 6 This symbol where present indicates that the truck is set up for the gel battery version Do not use other types of battery 34 45588043482 EN 04 2016 ...

Страница 41: ...Knowledge of the Truck 3 Truck Identification Location of Data Plates maxXXXXkg 2320 2 1 1 Truck identification plate 2 Capacity rating plate 45588043482 EN 04 2016 35 ...

Страница 42: ...roduction location 2 Type 3 Year of production 4 Sequential number 2337 1 Frame labelling The truck s serial number is marked on the chassis frame 1 The serial number is not visible when the truck forks are lowered To view the serial number raise the forks as the truck serial number 1 is positioned in the lower part of the fixed chassis in an area specifically protected from damage during use 36 455...

Страница 43: ...no 5 Unladen weight without battery in kg 6 Year of manufacture 7 EC conformity symbol 8 QR code 9 Battery voltage V 10 Nominal power rating in kW 11 Minimum battery weight 12 Maximum battery weight 13 Additional weight ballast in kg Data plate NOTE Please indicate the serial number for all technical enquiries 45588043482 EN 04 2016 37 ...

Страница 44: ...ation is affixed to the forklift The plate indicates the maximum load capac ity of the truck The truck is available in four versions With maximum load capacity of 1400 kg With maximum load capacity of 1600 kg With maximum load capacity of 1800 kg With maximum load capacity of 2000 kg NOTE For more information see the Technical Data chapter 38 45588043482 EN 04 2016 ...

Страница 45: ...pad 1 Tandem load castors 2 Control panel 3 Tiller always active 4 On board battery charger 5 Various fork measurements 6 Double pivoting wheels 7 Various types of drive wheel tyres 8 Equipment for cold climates 9 Refer to Chapter 4 for additional information on the use of this version of the truck Roll holder 10 45588043482 EN 04 2016 39 ...

Страница 46: ...3 Knowledge of the Truck Options and variants CAUTION Contact the technical service network authorised by the manufacturer for information on the assembly of the options 40 45588043482 EN 04 2016 ...

Страница 47: ...4 Use and Operation ...

Страница 48: ...e any necessary additional safety measures Safety instructions relating to use of the truck Behaviour when driving The operator must obey the same rules within the plant as on the road The operator must drive at a speed appropriate for the driving conditions For example the operator should drive slowly around corners when entering and travelling through narrow passageways when driving through swin...

Страница 49: ...jury There is a risk of physical injury inside the danger area Danger of death from falling loads Do not stand on the forks Standing or walking under the forks is strictly forbidden even when they are not loaded Danger area The danger area is the area in which people are in danger from the forklift truck move ments from its work equipment and from its load lifting devices e g accessories or from t...

Страница 50: ...azards Hazards on the traffic routes must be signalled by standard road signs or possibly by addi tional warning notices Truck Transport and Lifting OM0747 Transporting the truck The forklift is normally transported by road and rail If the forklift s dimensions exceed the max clearance size allowed it is trans ported disassembled The sales network is in charge of the disassembly and reassembly oper...

Страница 51: ...ng operations must be performed by qualified personnel DO NOT stand within the crane s radius of action or near the truck Use NON METALLIC slings Make sure that the lifting capacity of the slings is suitable for the weight of the truck To lift the truck Manually raise the battery cover Insert the sling hooks 1 in the appropriate points 2 The sling and hook must have an adequate capacity for the loa...

Страница 52: ... present and check that they are correctly mounted Check that NO stickers are missing or damaged Replace damaged or missing stickers in compliance with the marking position table Visually check that the forks or other load carrying equipment show NO obvious damage e g bends cracks significant wear Check that the battery male connector and female connector are fully intact and in good condition Chec...

Страница 53: ...r must be qualified to drive the truck The operator must be able to reach the controls and operate them especially the anti crush protective device Do not obstruct access to the controls Use of the truck 1 OM1774 Stopping the truck in an emergency In case of emergency take hold of the battery plug 1 and pulling upwards remove it from the battery socket This blocks all of the forklift functions the ...

Страница 54: ...ould drive the truck using the driving and lifting controls located on the tiller head DANGER All other positions should be considered incorrect and dangerous OM2278 Recommended position for pick up and deposit of the load Recommended position during travel preferred direction of travel 48 45588043482 EN 04 2016 ...

Страница 55: ...han a key insert the appropriate PIN code Check the battery charge status on the indicator and replace or charge the battery if necessary 1 A B 3 OM1776 Truck operation Grip the tiller head correctly Tilt the tiller in the working position 1 Select the desired direction of travel A or B use the throttle 3 the forklift speed is proportional to the angular position of the throttle 3 CAUTION If there...

Страница 56: ...ise G while travelling towards A the truck steers towards C When the tiller is turned anti clockwise G while travelling towards B the truck steers towards D When the tiller is turned clockwise H while travelling towards A the truck steers towards E When the tiller is turned clockwise H while travelling towards B the truck steers towards F 50 45588043482 EN 04 2016 ...

Страница 57: ...ck in confined spaces This function allows the forklift to be operated with the tiller in any position To activate the forklift s slow speed keep the key 6 pressed while turning the throttle 5 in the desired direction To activate lifting in any tiller position keep the key 6 pressed and press the fork lifting pushbutton Release the key 6 to disable this function 45588043482 EN 04 2016 51 ...

Страница 58: ...but gradual braking and will start to move again in the opposite direction Reverse of direction with load on forks To reverse direction with a load on the fork arms release the traction control throttle and wait for the truck to come to a stop Reverse direction using the traction control throttle DANGER Brake by releasing the traction control throttle adapting deceleration to the type of load you ...

Страница 59: ...e by reversing the drive control throttle when travelling with a load on the forks CAUTION Regulate the throttle by adapting truck braking to the type of load you are carrying in order to avoid losing the load Service braking CAUTION In hazardous situations always brake using the service brake During travel push the tiller to the upper end position The truck will decelerate very quickly During tra...

Страница 60: ...rk the truck in such a way that it does not ob struct passageways and or render unusable emer gency equipment e g fire extinguishers and fire hydrants DANGER Parking on ramps is strictly prohibited Park on flat surfaces only 54 45588043482 EN 04 2016 ...

Страница 61: ...ooms CAUTION The forklift must always be turned off and parked outside the cold area cold storage room CAUTION If the truck has been working in environments at temperatures below 5 C and it is taken outside the cold storage room let it stand either for a sufficien tly long time to allow evaporation of any condensa tion at least 30 minutes or a sufficiently short time to prevent the formation of any ...

Страница 62: ... weight fall within the truck specifi cations as indicated in the TECHNICAL DATA chapter DANGER The loads must be arranged so that they cannot slip or overturn and fall to the ground In order to guarantee load stability make sure that the load is balanced and centred on the forks CAUTION Make sure that nobody is standing in the truck s area of operation NOTE Further information on the general rules...

Страница 63: ... the load Insert the forks as far as possible below the load If possible the forks should be inserted far enough in that the load is resting against the fork carriage The load centre of gravity must be centred between the forks DANGER Pay attention to the part of the forks protruding from the load to be lifted Do not strike the wall the shelving or other loads and or objects behind the load to be ...

Страница 64: ...icted If the load height or dimensions are likely to obstruct the operator s view a second person on foot must assist with manoeuvres in order to warn the driver of any obstacles In this case driving is only autho rised at walking speed and with the greatest care Stop the truck immediately if you lose contact with the person accompanying you DANGER Lower or raise the load until there is sufficient ...

Страница 65: ...he desired area and release the fork arms from the load Back up with the forklift DANGER Never leave the forklift with the forks raised whether loaded or not NOTE Further information on the general rules of forklift use is provided in the Rules for the Use of Industrial Vehicles Manual enclosed with this manual 45588043482 EN 04 2016 59 ...

Страница 66: ... truck on a lift Using the truck on lifts is only allowed if the lift has sufficient load capacity check the maximum weight of the truck including the traction battery and only with appropriate authorisation Slowly drive the truck onto the lift load first Secure the truck in the lift so that no part comes into contact with the walls of the lift A minimum distance of 100 mm from the walls of the lift...

Страница 67: ...tions are concerned follow the instructions given in the battery manual and those included in Safety regulations of this manual Access the upper part of the battery as described in the Internal accessibility paragraph Remove the battery caps if indicated in the battery maintenance booklet Turn on the external battery charger Connect plug the battery charger in to begin charging After the battery c...

Страница 68: ...nd those included in Safety regulations of this manual Access the upper part of the battery as de scribed in the Internal accessibility para graph Remove the battery caps if indicated in the battery maintenance booklet CAUTION The battery socket A is not suitable for the plug of the external battery charger for batteries electrolyte recirculation Do not connect the battery socket A to the battery ...

Страница 69: ...Use and Operation 4 Battery NOTE Refer to the battery charger manual for more information 45588043482 EN 04 2016 63 ...

Страница 70: ... manual of the battery charger used for charging procedures level checks etc and check the voltage delivered As far as the safety precautions are concerned follow the instructions given in the battery manual and those included in Safety regulations of this manual DANGER If the truck is fitted with an on board battery charger it is strictly prohibited to connect the battery to an external battery ch...

Страница 71: ...arge for too long Do not leave the battery to charge for longer than 24 hours A 2251 C B Instructions for recharging specific to 1400 kg version with GEL batteries Follow the instructions below Lift the battery compartment cover A Take the plug B of the on board battery charger and connect it to the socket The yellow LED C lights up and begins to flash When charging is completed the LED C becomes gr...

Страница 72: ... or a problem the LED C turns red Contact the technical service department authori sed by the manufacturer 1 2256 2 Battery electrolyte level indicator LED optional There are two versions of the LED 1 Located on the battery 2 Located next to the battery plug The LED indicates whether it is necessary to top up the distilled water in the battery Operation If the LED 1 or 2 is green there is a suffici...

Страница 73: ...d by spe cially trained personnel in accordance with the manufacturer s instructions for the battery the battery charger and the truck The main tenance instructions for the battery must be observed Fire prevention measures WARNING Do not smoke or use a naked flame when handling batteries In the area designated for parking the truck to recharge the battery or battery charger there should be no flamma...

Страница 74: ...ry and the battery outlet is inserted If the truck is enabled for side removal of the battery the truck can only be operated once the battery is fixed in place properly using the battery locking system 68 45588043482 EN 04 2016 ...

Страница 75: ...00 624x212x627 212 ECU 20 112 24 V 2 PzV 220 HAWKER Evolution 624x212x627 212 ECU 20 112 24 V 2 PzS 230 624x212x627 212 ECU 20 112 24 V 2 PzS 250 624x212x627 212 ECU 20 112 24 V 2 CSM 250 624x212x627 212 ECU 20 Optional batteries Trog Voltage V Battery type Dimensions mm Battery weight kg Truck 112 24 V 2 PzV 200 624x212x627 212 ECU 16 112 24 V 2 PzV 220 HAWKER Evolution 624x212x627 212 ECU 16 112...

Страница 76: ...627 212 ECU 18 112 24 V 2 PzS 230 624x212x627 212 ECU 18 112 24 V 2 PzS 250 624x212x627 212 ECU 18 112 24 V 2 CSM 250 624x212x627 212 ECU 18 CAUTION Using NON ORIGINAL batteries can cause safety risks see purchase references in the parts catalo gue 70 45588043482 EN 04 2016 ...

Страница 77: ...5 Servicing ...

Страница 78: ...with technical specifications NOTE Contact the authorised service network for a maintenance contract appropriate to your forklift CAUTION Maintenance intervals are defined for standard use In the following cases it is necessary to reduce the interval between the various scheduled mainten ance operations in the event of use in dusty of salty environments extremely high or low ambient tem peratures hi...

Страница 79: ... insulation between chassis and any electric motors Check insulation between chassis and electronic control Grease micro tiller 1 Check air gap carry out any adjustment or disc replacement Grease the rods and levers Change hydraulic system oil 1 to be carried out every 1000 hours or 6 months whichever comes first 1000 a To be repeated every 1000 hours For example at 1000 2000 3000 4000 5000 2000 b ...

Страница 80: ...5 Servicing Scheduled Maintenance regulations relative to operating materials in Chapter 2 74 45588043482 EN 04 2016 ...

Страница 81: ...tc it should be cleaned as carefully as possible after every work cycle It is preferable to use cold compressed air and detergents Use water dampened rags to clean the parts of the body CAUTION Do not clean the truck with direct jets of water DO NOT use solvents and petrols that could damage parts of the truck Battery rplacement Instructions for ECU 14 version CAUTION Before replacing the battery ...

Страница 82: ...order CAUTION To decide which type of battery to use check the battery characteristics provided in the TECHNI CAL DATA chapter DANGER Use a crane with a suitable lifting capacity for the weight of the battery Lifting operations must be performed by qualified personnel DO NOT stand within the crane s radius of action or near the truck Do not stand in the danger area beneath suspended loads Use NON M...

Страница 83: ... the cause that led to its blowing The blown fuse must only be replaced with a fuse of the same amperage Do not tamper with the truck s electrical system Access the fuses as indicated in the Inter nal Accessibility section Service fuses 1 and 2 Remove the cover and replace the blown fuse then replace the cover Power fuses 3 and 4 Loosen the screws replace the fuses and retighten the screws Fuse va...

Страница 84: ...utting out of commission Putting out of commission General Information The operations to be performed for Tem porary decommissioning and Permanent decommissioning are listed in this chapter 78 45588043482 EN 04 2016 ...

Страница 85: ...g Period of Inactivity DANGER Perform the following operations before using the forklift Clean forklift truck thoroughly Check the battery charge level and re assemble it in the forklift making sure to spread Vaseline on the terminals Lubricate all of the parts provided with lubricating nipples and the chains Carry out the fluid level checks Perform all of the functional maneuvers of the forklift a...

Страница 86: ...OVE POSSIBLE CAUSES SOLUTIONS The drive control throttle is not turned Turn the drive control throttle in the desired direction of travel Incorrect command sequence when switching on the truck Repeat the sequence of commands correctly Tiller in rest position Position the tiller in the working position The slow speed button has not been pressed tiller always active version only Press the slow speed...

Страница 87: ...6 Technical data ...

Страница 88: ... Technical data Technical data Technical data OM1781 Characteristics 1 2Model ECU 14 Full Lead ECU 14 GEL ECU 16 ECU 18 ECU 20 1 3 Power unit type Electric 1 4 Drive type Tiller 82 45588043482 EN 04 2016 ...

Страница 89: ...Weights 2 1 Tare weight includ ing bat tery kg 306 289 401 465 401 465 465 2 2 Load per axle when loaded front rear kg 596 1124 8 568 1121 1 705 1296 2 732 1334 3 754 1447 2 778 1487 3 825 1640 3 2 3 Load per axle when empty front rear kg 242 64 8 224 65 1 312 89 2 358 107 3 312 89 2 358 107 3 358 107 3 Wheels Chassis 3 1Tyres Polyurethane 3 2 Front wheel dimen sions mm ø 230 x 75 ø 100 x 40 3 3 R...

Страница 90: ...rat ing posi tion min max h14 mm 840 1240 4 15 Lowered fork arms height h13 mm 85 4 19 Total length I1 mm 1595 1660 1660 1727 1660 1727 1727 4 20 Length including shoulder of fork arms I2 mm 445 510 510 577 510 577 577 4 21 Total width b1 mm 720 4 22 Fork arm dimen sions s e l mm 52 170 1150 4 4 25 External fork arm gauge b5 mm 520 560 680 4 32 Clear ance at mid wheel base m2 mm 36 84 45588043482 ...

Страница 91: ...a ture Wa mm 1420 5 1485 5 1485 5 1552 5 1485 5 1552 5 1552 5 Performance 5 1 Travel speed loaded empty km h 5 5 6 6 5 2 Lifting speed loaded empty m s 0 039 0 047 5 3 Lowering speed loaded empty m s 0 072 0 028 0 087 0 037 0 044 0 044 5 7 Sur mount able gradient KB 30I loaded empty 5 9 6 25 6 7 4 7 6 25 6 7 4 2 6 25 6 7 3 8 6 25 6 7 5 8 Max sur mount able gradient with with out load 10 6 25 6 7 8...

Страница 92: ...4 250 24 110 24 150 24 250 24 250 6 5 Battery weight 5 kg 36 36 4 123 152 212 123 152 212 212 Other 8 1 Control type Electronic 8 4 Oper ating noise in driver s ear dB A 70 1 With battery 12 V 44 Ah 2 With 24 V 150 Ah battery 3 With 24 V 250 Ah battery 4 For other lengths see the table below 5 The values refer to the tiller always active position rotated 90 6 The values in the table are for fork a...

Страница 93: ... y l1 Wa y l1 Wa 980 500 744 1105 1490 1441 1172 1557 1508 1150 600 914 1275 1660 1611 1342 1727 1678 1200 600 964 1325 1710 1535 1392 1777 1602 1450 750 1214 1575 1960 1911 1642 2027 1978 1600 800 1364 1725 2110 2061 1792 2177 2128 dimensions expressed in millimetres d008 45588043482 EN 04 2016 87 ...

Страница 94: ...ied Lubricants Hydraulic system HLF 32 Reduction gear unit Tutela MATRIX General lubrication Tutela MP02 Supply table for cold storage trucks Element to be supplied Lubricants Hydraulic system Tutela GI M Reduction gear unit Tutela MATRIX General lubrication Tutela Jota 88 45588043482 EN 04 2016 ...

Страница 95: ...ing Safety instructions 42 E EC declaration of conformity in accordance with Machinery Directive 5 I Intended use of the trucks 42 P Packaging 9 Preparation 67 S Safety devices Misuse 20 Safety guidelines for handling loads 56 Safety Inspection 17 Serial number 36 T Technical description 22 Braking system 23 Characteristics 22 Guidance 22 Lift 22 Transporting loads 58 U Update of this manual 4 455...

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Страница 98: ...STILL GmbH 45588043482 EN 04 2016 ...

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