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Fuselage

Fuselage  parts are  designated  with  a  “F”  followed  by  a  numeric.    Parts have  been 
numbered  so  that  the  fuselage  assembly  and  required  parts follows in  numeric  order 
from F1 to F28 (F28 used in FInal Assembly step 86). 

The  fuselage  is of  traditional  sheet  side  with  central  crutch  assembly.    Many  of  the 
formers    will  need  to  be  installed  in  a 

FORWARD

  and 

TOP

  orientation.    Unless 

otherwise specified by  an etched 

TOP

 or 

BOTTOM

  designation,  all formers should be 

installed  with  the  etched  part  number  right-side-up  and  facing  the 

FRONT

  of  the 

assembly.  

RIGHT

 and 

LEFT

 designations are given from the pilots seated perspective.  

You  will  “fit”  the  majority  of  this  fuselage  assembly  together  “dry”  only  bonding  as 
instructed.   When parts cannot easily  be retained with friction,  use a single tiny  drop of 
medium CA  glue applied  sparingly  through  a CA  glue  applicator  tip  to “tack glue”  the 
part  in place.   In this  way, should you commit  an error in assembly  it  will be easier  to 
recover from the mistake and remove or correct the part fit in error.  Further, this  method 
of  assembly  will  allow  our  interlocking  design  to  do  it’s job  as each  successive  part 
installed within the fuselage will help pull the entire structure square and true.

1.

Begin fuselage by  assembling the central crutch.   Fit and tack glue ply  part 
F1  to  ply  part  F2.   

NOTE:  If  you will  be installing the  larger/heavier  Hitec 

HS-55’s, enlarge the pockets in ply parts F1 and F15 by removing the insert 
partially cut around the existing pockets.

2.

Fit and tack glue balsa part F3 to F1 extending to same side as F2.

3.

Dry  fit 

RIGHT

 side doubler  F4 to  assembly.    Note:  tabs on  F1 and F2 will 

extend beyond the other side of  the doubler by  1/16 in.   These will engage 
the fuselage sides at a later step.  Tack glue with medium CA.

4.

Fit and tack glue the 

LEFT

 side doubler F5 to the assembly.

5.

Fit  and tack glue balsa former  F6 to the rear of  F1.   Observe to the “TOP” 
orientation marked on part.

6.

Assemble and bond F7 

RIGHT

 fuselage side from parts F7a and F7b.  

7.

Fit the tabs in crutch assembly to the 

RIGHT

 fuselage side F7.   Ensure that 

all the tabs fit properly  and that all mating surfaces are flush with no gaps.  
Bond  F7  to  assembly.   

Note:    It’s  acceptable to  use  thin  or  medium  CA 

however  we  suggest  that  a  slow  set  thick CA,  wood  cement,  or  aliphatic 
resin glue (Duco cement,  carpenter glue,  Sig  Bond,  etc..)    should be  used 
where F4 is covered by F7 to allow time to properly position the part.

Build Instructions                                                                                                             

S-Pou! 300 

- Build Instructions © 2011 Stevens AeroModel, all rights reserved.

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Page 6

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Содержание S-Pou! 300

Страница 1: ...S POU 300 Wing Span 29 inches Wing Area 320 square inches Average Flying Weight 7 ounces Build Instructions Version 1 24 revised 06 10 2015...

Страница 2: ...s kit immediately in new and unused condition to the place of purchase THIS PRODUCT IS NOT INTENDED FOR CHILDREN 12 YEARS OF AGE OR YOUNGER WARNING This product may contain chemicals known to the stat...

Страница 3: ...15E SA Sport BL250 2200KV brushless motor SUPA1510 15 SA Sport 10 Amp Brushless ESC SUP10AESC 6x3 Propellor GW EP6030 2mm Prop Adaptor EFLM1920 2 Hitec HS 35HD ultra sub micro servos HRC33035S 7 4V 25...

Страница 4: ...Parts Inventory Build Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 4...

Страница 5: ...able towel Bonding the assembly As this product tabs notches and otherwise interlocks like a 3D puzzle we suggest that when fitting parts you dry fit use no glue the parts together first It s advised...

Страница 6: ...fuselage will help pull the entire structure square and true 1 Begin fuselage by assembling the central crutch Fit and tack glue ply part F1 to ply part F2 NOTE If you will be installing the larger he...

Страница 7: ...S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 7 Step 1 Step 2 Step 3 Step 3 cont Step 4 Step 5 Step 6 Step 7 F1 F2 F3 F4 F5 F6 F7a F7b F2 F1 F2 F3 Extends 1 16 in Beyon...

Страница 8: ...the fuselage creating a pocket for F12 to slide into DO NOT BOND 12 Carefully seat part F12 1 16 ply into the pocket between F10 and F11 If the fit seems too tight slightly sand the back side of F12 t...

Страница 9: ...ctions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 9 Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 F8 F9 F10 F11 F12 F13 and F14 F15 F16 INSIDE LEFT FU...

Страница 10: ...rail flush with the edge of the fuselage side DO NOT BOND 20 Fit balsa part F21 to the tabs in the fuselage sides immediately BEHIND the landing gear pocket and covering reinforcing rails F19 and F20...

Страница 11: ...u 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 11 Step 16 Step 17 Step 18 Step 19 Step 20 Step 21 Step 22 Step 23 F17 F18a F18b F18c F18 F19 F20 F21 F22a F22b F22 F23a F23b F...

Страница 12: ...tep 88 and installing the Neo Magnet prior to fitting catch within fuselage in next step 27 Fit the hatch catch to the slot in the bottom of former F6 Check to ensure that catch landing surface F27 is...

Страница 13: ...S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 13 Step 24 Step 25 Step 26 Step 27 Step 28 Step 28 cont Step 29 Step 30 F23 F24 F26 F27 90 F6 PARALLEL Push Rod Housing 1 4...

Страница 14: ...he hole in H4 over the corresponding etched circle at one end of the hatch assembly Ensure that the outer edge of H4 is flush with the edge of H1 then bond Editors Note During final assembly H4 will r...

Страница 15: ...Build Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 15 Step 31 Step 32 Step 33 Step 34 Step 34 Step 35 Step 36 H1a H1b H2 H3 H4 H4 H5 H1 H1...

Страница 16: ...rfaces aside until Final Assembly Main Wing Main wing parts are designated with a W followed by a numeric Parts have been numbered so that the wing assembly and required parts follow in numeric order...

Страница 17: ...Instructions 2011 Stevens AeroModel all rights reserved Page 17 Step 37 Step 38 Step 39 Step 40 Step 41 Step 42 Step 43 Step 44 V1 V2 V3 V4 V5 R1 R2 R3 R4 R5 W1a W1b W2a W2b W3 W4 45 RUDDER Leading Ed...

Страница 18: ...d wing CENTER section 49 Fit and tack glue sub rib W8 to the slots in the spar and leading edged web between ribs W3 and W4 Tack glue with medium CA 50 Fit and tack glue sub rib W9 to the slots in the...

Страница 19: ...Instructions 2011 Stevens AeroModel all rights reserved Page 19 Step 45 Step 46 Step 47 Step 48 Step 48 continued Step 49 Step 50 Step 51 W5 W6a W6a W6b W8 W9 W10 W7 W4 W1 W2 W7 W4 W3 W5 W3 W3 W5 W4...

Страница 20: ...The large end fits in the corner created by rib W3 and the main spar The narrow end fits in the corner created by the front of sub rib W8 and the leading edge and into the notch in the leading edge w...

Страница 21: ...s S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 21 Step 52 Step 53 Step 54 Step 55 Step 56 Step 57 Step 58 Step 59 W11 W12a L W12b L W12 L W12 L W13a W13b W14 W6 W6 W15...

Страница 22: ...p to the main spar ribs and wing tip sheeting 64 Fit turbulator spars W19 and W20 to notches in the FORWARD portion of the wing ribs and the wing tip sheeting One end of the spars will end within the...

Страница 23: ...Instructions 2011 Stevens AeroModel all rights reserved Page 23 Step 60 Step 61 Step 62 Step 63 Step 64 Step 64 continued Step 65 Step 66 W16 W17 W18a W18b W18 W19 W20 W21 W22 W19 W20 W12 W6a W6a W14...

Страница 24: ...5a between ribs RW3 and RW4 to both RIGHT and LEFT of assembly 70 Fit and tack glue gusset RW5b to RIGHT and LEFT RW5a and ribs RW3 71 Fit and tack glue the leading edge web RW6 to the FRONT of ribs R...

Страница 25: ...0 Build Instructions 2011 Stevens AeroModel all rights reserved Page 25 Step 67 Step 68 Step 39 Step 70 Step 71 Step 72 Step 73 Step 74 RW1 RW2 RW3 RW4 RW4 RW5a RW5a RW5a RW5b RW6 RW7 RW8 RW9 CENTER R...

Страница 26: ...s RW3 and trailing edges RW5 79 Fit diagonal braces RW12 between ribs and sub ribs and into the slots in the leading edge web as shown Hold wing down on a flat surface and thoroughly bond all mating s...

Страница 27: ...2011 Stevens AeroModel all rights reserved Page 27 Step 75 Step 76 Step 77 Step 78 Step 79 Step 80 Step 81 Step 82 RW10a L RW10b L RW10 L RW11 RW12 RW13 RW14 RW15 RW16 RW8 RW5 RW5 RW11 RW3 RW3 RW5 RW...

Страница 28: ...he underside of the REAR of the fuselage and bond the ply tail skid TS in place 88 Insert one 3 16 in dia x 1 16 in thick Neo Magnet within the hole of the hatch catch Retain magnet by applying a few...

Страница 29: ...Build Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 29 Step 83 Step 84 Step 85 Step 86 Step 87 Step 88 Step 89 Step 90 Opening TS H4...

Страница 30: ...o the underside of the central crutch F1 94 Mount your 4 6g ultra micro receiver We used the Spektrum AR6115e SPMAR6115E to the TOP of the fuselage central crutch F1 FORWARD of the servos with self ad...

Страница 31: ...Build Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 31 Step 91 Step 92 Step 93 Step 94 Step 95 Step 96 Step 97 Step 98 TOP VIEW BOTTOM VIEW FRONT 45 RIGHT...

Страница 32: ...around connection points with several applications of medium CA 103 Create the wing pin by making a 90 degree bend 3 16 in from one end of the 0 062 1 16 in wire Trim the wire to an overall length of...

Страница 33: ...uild Instructions 2011 Stevens AeroModel all rights reserved Page 33 Step 99 Step 100 Step 101 Step 102 Step 103 Step 104 Step 105 Step 106 WS1 WS1 WS2 WS2 1 13 16 in 2 3 8 in 90 Tube Tube Pin Pin Was...

Страница 34: ...ttempt flight without checking to ensure this push rod assembly is secure 108 Cut the provided 1 8 in x 4 1 2 in dowel into one 3 in length and one 1 1 2 in length Open the covering over the holes in...

Страница 35: ...Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 35 Step 107 Step 108 Step 109 Step 110 1 1 2 in Dowel 3 in Dowel UP NEUTRAL DOWN 6 x 3 P r o p e l l e r Comp...

Страница 36: ...t assist you with pre flighting your new model Just like having someone proof read something you ve written having a second fresh set of eyes to inspect your final product is often helpful at avoiding...

Страница 37: ...ight and trimmed for level flight the S POU 300 should always return to wings level from any attitude We ve found the S POU 300 to capture the imagination of prospective pilots both young and old We n...

Страница 38: ...Builder s Notes Build Instructions S Pou 300 Build Instructions 2011 Stevens AeroModel all rights reserved Page 38...

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