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STEIN300_Umsetzer_04_GB.doc / 03.2020

5

CAUTION

The sign indicating CAUTION means a potentially
dangerous situation!

The hazard may result in injury to personnel.

In the text, the safety notice frequently appears with a picture to explain the source of
the hazard.

CRUSHING HAZARD!
This symbol gives warning of a location where there is a risk of being crushed.

HIGH ELECTRICAL VOLTAGE!
This symbol gives warning of electrical voltage.

It appears for all working and operating procedures that must be followed precisely, in
order to avoid injury to personnel or damage to the system through high voltage.

Other warning signs:

ATTENTION

This sign indicates warnings which, if ignored, will cause a hazard to the machine.

Protective clothing must be worn!

Wear your personal safety clothing:
Safety footwear, hard hat, goggles and safety gloves.

Environmental protection

This sign indicates warnings that will help to avoid harming the environment.

2

Introduction

The safety of all persons who come into contact with the transfer unit depends funda-
mentally on knowing how the transfer unit functions. Therefore

:

Read these operating instructions before using the equipment for the first time

.

This operating manual contains important information which will ensure the correct, eco-
nomical and safe operation of your transfer unit.

The operating instructions must be treated with care and kept safe. Any illegible or mis-
sing operating instructions or safety signs at or on the transfer unit must be replaced
immediately

.

i

Unless separately specified, the same information that applies to the transfer unit
described below, applies to transfer units that are not described in detail.

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Содержание 300 916 001

Страница 1: ...0K 300 921 001 PB160 200 UB160 400 300 922 001 PB 200 280 UB160 400 300 923 001 PB160 200 UB 400 300 924 001 PB200 280 UB 400 Transfer Unit 180 U180G 300 925 001 PB280 400 UB to 400 300 948 001 PB280...

Страница 2: ...German These documents may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haag Stra e...

Страница 3: ...23 5 7 Connecting the stoppers 24 5 8 Installing safety equipment 24 6 Initial operation 24 7 Transfer unit operation 25 8 Faults 27 8 1 Troubleshooting problems 27 9 Cleaning inspection maintenance...

Страница 4: ...carrier BE Conveyor Fig Figure PB Workpiece carrier width UB Transfer width i This sign indicates information that will allow the transfer unit to be used more effectively and more economically 1 1 Ex...

Страница 5: ...ust be worn Wear your personal safety clothing Safety footwear hard hat goggles and safety gloves Environmental protection This sign indicates warnings that will help to avoid harming the environment...

Страница 6: ...piece Transport System the transfer unit 90 180 ena bles the replacement of grid free and rectangular WTs e g 160x400 between convey ors diversion from the WT 90 to the transverse section transfer fro...

Страница 7: ...00 921 001 PB160 200 UB160 400 Transfer unit 180 U180K 300 922 001 PB 200 280 UB160 400 Transfer unit 180 U180K 300 923 001 PB160 200 UB 400 Transfer unit 180 U180K 300 924 001 PB200 280 UB 400 Transf...

Страница 8: ...fixed Drive set for U90 300 963 001 AC WEG motor hanging Drive set for U90 300 967 001 AC WEG motor fixed Drive set for U90 300 965 001 EC WEG motor hanging Drive set for U90 U180 300 969 001 EC WEG m...

Страница 9: ...s In order for claims for damages caused in transit to be accepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of recipient I...

Страница 10: ...uthorised personnel who have been trained by STEIN Automation Only genuine spare parts from STEIN Automation may be used when carrying out repairs to the transfer units 3 2 Appropriate use and liabili...

Страница 11: ...to transport products or workpieces with the transfer unit other than those ap proved to transport parts without workpiece carriers This can lead to unforeseeable operating conditions and related dang...

Страница 12: ...result WARNING Crushing due to Jamming occurring between the components of the transfer unit that move line arly Jamming occurring between the WT and the guide track or rails Getting drawn in or cloth...

Страница 13: ...3 Put up warning signs to prevent the system being started up while installation and repair work is being done 4 Remove all workpiece carriers from the affected transfer unit 5 Carry out the work in a...

Страница 14: ...ective plates are delivered not fitted to the unit i The following accessories are not part of the normal scope of delivery Control system STEIN Automation option Stopper and stop parts STEIN Automati...

Страница 15: ...90 transfer unit is fitted between the guide profiles of the conveyor Transfer unit 180o The transfer unit 180 moves the workpiece carrier to a section that runs parallel to the original direction of...

Страница 16: ...ion Fig 4 2 WT orientation with Transfer unit 90 i Please note The orientation of the WT is changed by means of the transfer i The outside of the workpiece becomes the inside after the 180 change of d...

Страница 17: ...fting device 5 Drive motor example variant 6 Driving belt Transfer unit 180 The transfer unit 180 places the WT onto a parallel running section The transfer unit 180 comes in two models i Transfer uni...

Страница 18: ...ate 4 Guide 5 Cover plate 6 Cover The transfer unit U180G consists of two 90 transfer units and additionally a WT guide between the two conveyors Fig 4 7 Transfer unit U180G Fig 4 8 Transfer unit U180...

Страница 19: ...hining stations that generate shavings for example drilling or thread cutting machinery covers should be installed to prevent shavings or coolant from getting into the transfer unit or the drive motor...

Страница 20: ...in mind that the transfer unit is very heavy Use suitable equipment such as a fork lift truck to transport and install the transfer unit Fig 5 1 Installation example Transfer unit 90 1 Compressed air...

Страница 21: ...s parallel to the belt profile The slotted screws are now unlocked Guide the transfer unit from below vertically between the belt profiles Secure the transfer unit from falling with suitable aids or w...

Страница 22: ...ug in systems when connecting to the power supply Please contact STEIN Automation if you have any questions CAUTION Route the connecting cable in the cable ducts provided in the STEIN transport system...

Страница 23: ...stem ATTENTION Observe the following operating pressures Maximum operating pressure 6 bar STEIN operating pressure 4 bar i Festo GRLA 1 8 QS6 throttle check valves are used as connectors Type PUN S ho...

Страница 24: ...t been cleared from the transport area Has all safety equipment been installed and is it working correctly WARNING No WTs may be on the transfer unit when the system is being switched on The transfer...

Страница 25: ...al stop 7 Exterior switch Transferring a WT with the 90 transfer unit The conveyor transports the WT up to the internal stop 5 The stopper 1 stops the next WT The switch 7 is attenuated The switch 7 t...

Страница 26: ...enuated The switch 7 triggers the lifting movement of the transfer unit via the Stein control ler If the WT is picked up by the transport belts the WT is transported up to the ex ternal stop The switc...

Страница 27: ...wiring of the extension cable must be done by a qualified elec trician Compressed air supply fails Faulty valve Replace valve Compressed air supply cut Restore compressed air supply No lift movement...

Страница 28: ...tem from its electrical power supply 2 Disconnect the Workpiece Transport System from its compressed air supply 3 Put up warning signs to prevent the system being started up while installation and rep...

Страница 29: ...onnec tion so that it is firmly seated Pneumatic connection Stable connections Fit on the plug connec tion so that it is firmly seated Transfer unit overall Play operational precision Re tighten loose...

Страница 30: ...30 STEIN300_Umsetzer_04_GB doc 03 2020 10 Dimension sheet Fig 10 1 Dimension sheet Transfer unit 90 Soft Move with installation kit Fig 10 2 Dimension sheet Transfer unit 90 Soft Move PB UB 400mm...

Страница 31: ...STEIN300_Umsetzer_04_GB doc 03 2020 31 Fig 10 3 Dimension sheet Transfer unit 180 PB 280mm Soft Move with installation kit...

Страница 32: ...32 STEIN300_Umsetzer_04_GB doc 03 2020 11 Spare parts 11 1 300 916 001 Transfer unit 90 PB160 200 UB160 400 Fig 11 1 Transfer unit 90 300 916 001 PB160 200 UB160 400...

Страница 33: ...pin 3x8 DIN7343 4 S31645 Screw M4x6 3M coated DIN7380 4 S30006 Screw M5x10 galv DIN7991 1 S30572 Dowel screw M5x10 4 S31482 Countersunk screw M5x16 DIN7991 4 S31336 Screw M6x12 3M coated DIN912 4 S31...

Страница 34: ...34 STEIN300_Umsetzer_04_GB doc 03 2020 11 2 300 917 001 Transfer unit 90 PB200 400 UB to 400 Fig 11 2 Transfer unit 90 300 917 001 PB200 400 UB to 400...

Страница 35: ...4 S31645 Screw M4x6 3M coated DIN7380 4 S30006 Screw M5x10 galv DIN7991 1 S30572 Dowel screw M5x10 4 S31482 Countersunk screw M5x16 DIN7991 4 S31336 Screw M6x12 3M coated DIN912 4 S31322 Screw M6x14...

Страница 36: ...36 STEIN300_Umsetzer_04_GB doc 03 2020 11 3 300 918 001 Transfer unit 90 PB200 400 UB 400 Fig 11 3 Transfer unit 90 300 918 001 PB200 400 UB 400...

Страница 37: ...71 006 Socket 1 300 436 009 Stiffener 4 S30904 Dowel pin 3x8 DIN7343 1 S31021 Steel ball 3 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12...

Страница 38: ...38 STEIN300_Umsetzer_04_GB doc 03 2020 11 4 300 939 001 Transfer unit 90 PB160 200 UB 400 Fig 11 4 Transfer unit 90 300 918 001 PB160 200 UB 400 sheet 1...

Страница 39: ...STEIN300_Umsetzer_04_GB doc 03 2020 39 Fig 11 5 Transfer unit 90 300 918 001 PB160 200 UB 400 sheet 2...

Страница 40: ...ener 2 689 01 0001 Edge trim kit 4 S30904 Dowel pin 3x8 DIN7343 1 S31021 Steel ball 3 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 3M c...

Страница 41: ...6 Transfer unit 90 300 931 001 Quantity Order number Description 1 300 004 035 Retaining plate 2 300 004 016 Retaining plate 2 S31287 T slotted screw 2 S30528 Screw nut M8 DIN934 2 S30516 Washer 8 4x...

Страница 42: ...42 STEIN300_Umsetzer_04_GB doc 03 2020 11 6 300 921 001 Transfer unit 180 PB160 200 UB160 400 Fig 11 7 Transfer unit 180 300 921 001 PB160 200 UB160 400 sheet 1...

Страница 43: ...ve wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004 Guide 2 300 00...

Страница 44: ...4 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DIN125 4 S31325 Scre...

Страница 45: ...STEIN300_Umsetzer_04_GB doc 03 2020 45 11 7 300 922 001 Transfer unit 180 PB 200 280 UB160 400 Fig 11 9 Transfer unit 180 300 922 001 PB 200 280 UB160 400 sheet 1...

Страница 46: ...4 011 Skirt 1 300 004 012 Stiffener 2 300 004 013 Cover plate 2 300 004 014 Bearing plate 4 300 004 015 Deflector roller 1 300 004 018 Cylinder casing 1 300 004 019 Piston rod 1 300 004 020 Piston gui...

Страница 47: ...DIN7343 2 S30931 Hose PUN4 blue 1 S31021 Ball d 3mm 1 S31261 KPK 15x10x18N 4 S31262 Retaining ring 50x2 DIN472 1 S31263 Ball bushing KH 1428 P 8 S31264 Groove ball bearing 698 2 Z 1 S31265 O ring 9x2...

Страница 48: ...48 STEIN300_Umsetzer_04_GB doc 03 2020 11 8 300 923 001 Transfer unit 180 PB160 200 UB 400 Fig 11 11 Transfer unit 180 300 923 001 PB160 200 UB 400 sheet 1...

Страница 49: ...005 006 Drive wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004 Gu...

Страница 50: ...322 ISK screw M6x14 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DI...

Страница 51: ...STEIN300_Umsetzer_04_GB doc 03 2020 51 11 9 300 924 001 Transfer unit 180 PB200 280 UB 400 Fig11 13 Transfer unit 180 300 924 001 PB200 280 UB 400 sheet 1...

Страница 52: ...300 005 006 Drive wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004...

Страница 53: ...ISK screw M6x14 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DIN125...

Страница 54: ...3 2020 11 10 300 925 001 Transfer unit 180 PB280 400 UB to 400 Fig 11 15 Transfer unit 180 300 925 001 PB280 400 UB to 400 Quantity Order number Description 2 300 917 001 Transfer unit U90 PB200 400 U...

Страница 55: ...2020 55 11 11 300 948 001 Transfer unit 180 PB280 400 UB 400 Fig 11 16 Transfer unit 180 300 948 001 PB280 400 UB 400 sheet 1 Quantity Order number Description 2 300 918 001 Transfer unit U90 PB200 40...

Страница 56: ...56 STEIN300_Umsetzer_04_GB doc 03 2020 11 12 300 919 001 Transfer unit 90 1 fold for Wafer carrier Fig 11 17 Transfer unit 90 1 fold for Wafer carrier 300 919 001...

Страница 57: ...01 0012 Retaining plate 1 621 01 0013 Joining plate 1 621 01 0014 Cover 2 621 01 0015 Bearing block 1 621 01 0016 Stiffening shaft 4 621 01 0017 Stiffener 1 621 01 0019 Stiffening plate 1 621 01 0020...

Страница 58: ...58 STEIN300_Umsetzer_04_GB doc 03 2020 11 13 300 920 001 Transfer unit 90 1 fold Fig 11 18 Transfer unit 90 1 fold 300 920 001...

Страница 59: ...te 1 300 920 013 Cover plate centre 1 300 920 014 Cover plate 1 621 01 0013 Joining plate 2 621 01 0015 Bearing block 1 621 01 0016 Stiffening shaft 1 621 01 0019 Stiffening plate 1 621 01 0020 Bolt 1...

Страница 60: ...60 STEIN300_Umsetzer_04_GB doc 03 2020 11 14 930 191 001 Transfer unit 90 with 4G read head right Fig 11 19 Transfer unit 90 with 4G read head right 930 191 001...

Страница 61: ...STEIN300_Umsetzer_04_GB doc 03 2020 61 Fig 11 20 Transfer unit 90 with 4G read head right 930 191 001...

Страница 62: ...plate 1 930 190 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 3M coated DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 3M...

Страница 63: ...STEIN300_Umsetzer_04_GB doc 03 2020 63 11 15 930 187 001 Transfer unit 90 with 4G read head left Fig 11 21 Transfer unit 90 with 4G read head left 930 187 001...

Страница 64: ...64 STEIN300_Umsetzer_04_GB doc 03 2020 Fig 11 22 Transfer unit 90 with 4G read head left 930 187 001...

Страница 65: ...300 958 008 Retaining plate 1 930 188 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31...

Страница 66: ...66 STEIN300_Umsetzer_04_GB doc 03 2020 11 16 930 146 001 Transfer unit 90 with 4G read head right HGL valve Fig 11 23 Transfer unit 90 with 4G read head right with HGL valve 930 146 001...

Страница 67: ...STEIN300_Umsetzer_04_GB doc 03 2020 67 Fig 11 24 Transfer unit 90 with 4G read head right with HGL valve 930 146 001...

Страница 68: ...plate 1 930 131 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 DIN912 12 S31...

Страница 69: ...G motor with terminal board hanging 300 932 001 Fig 12 1 AC WEG motor with terminal board 300 932 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10615...

Страница 70: ...board fixed 300 968 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10615 AC WEG motor with terminal box 1 S31920 M4x10 Resis TX 4 S3163...

Страница 71: ...hanging 300 963 001 Fig 12 3 AC WEG motor hanging 300 963 001 Order number Description Quantity 300 002 015 Gear motor 1 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S31369 M5x10 DIN912 8...

Страница 72: ...00 967 001 Order number Description Quantity 300 002 015 WEG AC motor 1 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31909 GN3...

Страница 73: ...anging 300 965 001 Fig 12 5 EC WEG motor hanging 300 965 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10523 WEG Softmove motor 1 S31369 M5x10 DIN912...

Страница 74: ...00 969 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10523 WEG Softmove motor 1 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31909 GN...

Страница 75: ...300 938 001 Fig 12 7 EC EBM motor hanging 300 938 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10528 EC EBM motor with cables 30 1 1 S31369 M5x10 D...

Страница 76: ...0 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10528 EC EBM motor with cables 30 1 1 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31...

Страница 77: ...hanging 300 935 001 Fig 12 9 AC WEG motor hanging 300 935 001 Order number Description Quantity 300 002 015 Gear motor 1 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S31369 M5x10 DIN912 8...

Страница 78: ...4 001 Fig 12 10 AC WEG motor with terminal board hanging 300 964 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10615 AC WEG motor with terminal box 1...

Страница 79: ...anging 300 936 001 Fig 12 11 EC WEG motor hanging 300 936 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10523 WEG Softmove motor 1 S31369 M5x10 DIN91...

Страница 80: ...300 937 001 Fig 12 12 EC EBM motor hanging 300 937 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10528 EC EBM motor with cables 30 1 1 S31369 M5x10...

Страница 81: ...trical connections at the power supply unit 40 Volt power supply direct current 24 Volt control voltage Lift cylinder 50 mm Compressed air supply Festo PUN 6x1 4 bar Max 6 bar 90 Transfer unit SoftMov...

Страница 82: ...Length and width 160 to 400 mm depending on PB and UB Transfer unit weight Approx 18 kg Permissible WT loading in the Z axis 120 N WT workpiece if load is centred and under a STEIN working pressure of...

Страница 83: ...STEIN300_Umsetzer_04_GB doc 03 2020 83...

Страница 84: ...the technical status at the time of printing STEIN Automation reserves the right to make technical alterations STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Germany Telephone 4...

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