background image

This instruction manual must be read by any person installing or operating this tool with particular 

attention to the following safety rules.

1. SAFETY DEFINITIONS

The definitions below describe the level of severity for each signal word. Please read the manual and pay 

attention to these symbols.

DANGER:

 Indicates an imminently hazardous situation which, if not avoided, will result in death or 

serious injury.

WARNING:

 Indicates a potentially hazardous situation which, if not avoided, could result in death or 

serious injury.

CAUTION:

 Indicates a potentially hazardous situation which, if not avoided, may result in minor or 

moderate injury. 

CAUTION:

 Used without the safety alert symbol indicates a potentially hazardous situation which, if 

not avoided, may result in property damage. 

Improper operation or maintenance of this product could result in serious injury and property damage. 

Read and understand all warnings and operating instructions before using this equipment. When using 

power tools, basic safety precautions must always be followed to reduce the risk of personal injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

WARNING:

• 

DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets.

• 

Use only parts, fasteners, and accessories recommended by the manufacturer.

• 

DO NOT modify the tool in any way. Any modification to the tool is undertaken by the customer and will 

be the customer’s entire responsibility and void any applicable warranties.

• 

Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other 

condition that affects the tool’s operation. If damaged, have the tool serviced before using. Remove any 

adjusting key or wrench before use.

• 

The tool must be maintained in a safe working condition at all times and examined at regular intervals 

for damage and function by trained personnel. Any dismantling procedure will be undertaken only by 

trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

• 

The operating supply air must not exceed 7 bar (100 PSI).

• 

Operators and others in work area must wear approved safety glasses with side shields. Always wear 

safety glasses and ear protection during operation.

• 

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from 

moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• 

DO NOT operate a tool that is directed towards any person(s).

• 

DO NOT operate tool with the nose casing removed.

• 

Adopt a firm footing or a stable position before operating the tool.

• 

Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on 

Hoses. A sharp impact may cause internal damage and lead to premature hose failure.

• 

DO NOT lift the placing tool by the hose. Always use the placing tool handle.

• 

Vent holes must not become blocked or covered.

• 

Disconnect the air hose from the tool before performing any maintenance, attempting to adjust, fit or 

remove a nose assembly. 

• 

Keep tool handles dry, clean, and free from oil and grease. 

• 

When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.

• 

Never leave operating tool unattended. Disconnect air hose when tool is not in use.

• 

Adequate clearance is required for the tool operator’s hands before proceeding.

• 

DO NOT abuse the tool by dropping or using it as a hammer.

• 

Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to 

malfunction.

ENGLISH

8

Содержание ProSet XT4

Страница 1: ...tening Service Manual Original Instruction II 6 76004 N 16 XX Hydro Pneumatic Blind Rivet Tool ProSet XT4 Blind Rivet Tool 76004 Hydro Pneumatic Power Tool Service Manual Original Instruction Hydro Pn...

Страница 2: ...ENGLISH 2 POP aAvdel Fig 1 Fig 2 11 lj lh li 1g la lb lc ld 2 ENGLISH 1 2 3 4 5 6 7 FIGURE 1 1a 1b 1c 1d 1e 1f 1g 1h 1i 1j 1k 1l 1m 1n 1p 1o 8 Fig 2 Fig 1 3 1 2...

Страница 3: ...ENGLISH Fig 3 Fig 4 Fig 5 Fig 6 POP aAvdel 3 A B C D ENGLISH 3 Fig 4 Fig 6 90 6 Fig 3 Fig 5...

Страница 4: ...B A SECTION A A m Ll 3 et A A 2 5 4 6 7 B B C C SECTION A A 1a 10 1g 1e 1i 1h 1k 1l 1m 1j 1o 1p 8 1p 19 11 15 16 12 17 18 20 21 22 23 26 30 31 24 24 25 29 28 3 6 36 35 33 32 34 51 52a 50 52 52b 46 55...

Страница 5: ...25 26 27 28 29 3 1l 1m 1o 1p 8 11 12 13 14 15 16 17 18 19 20 21 1n 1d 1c 1b 1a 1e 1f 1g 1h 1i 1j 1k 2 4 5 10 6 7 30 31 12 32 33 34 35 36 43 44 37 38 39 40 41 42 45 46 47 48 47 49 50 53 54 51 52a 52 5...

Страница 6: ...003 05110 End Cap Assembly 1 Y 59 07003 00530 0 Ring 1 Y E N G L I S H 6 5 Item Part Number Description Qty Spares Item Part Number Description Qty Spares 1 76003 15000 Standard Nose Equipment include...

Страница 7: ...SAFETY DATA 23 8 3 MOLYKOTE 55M GREASE SAFETY DATA 24 8 4 MOLYKOTE 111 GREASE SAFETY DATA 24 POP Avdel 7 Original Instruction 2017 Stanley Black Decker inc All rights reserved The information provided...

Страница 8: ...reign matter out of the hydraulic system of the tool as this will cause the tool to malfunction 8 POPaAvdel This instruction manual must be read by any person installing or operating this tool with pa...

Страница 9: ...db A 77 9 dB A 77 9 dB A Vibration Level Uncertainty vibration k 0 1 m s2 2 5 m s2 8 2 ft s2 POP Avdel 9 Care should be taken to ensure that spent mandrels do not create a hazard The mandrel collector...

Страница 10: ...ENGLISH 2 2 TOOL DIMENSIONS Fig 9 042 21 343 79 0114 Dimensions in millimeters 10 POPaAvdel 2 2 TOOL DIMENSIONS 79 42 124 114 343 21 54 114 22 40 334 96 152 Fig 9 Dimensions in millimeters 10 ENGLISH...

Страница 11: ...and maintenance instructions please refer to the ProSet nose equipment manual 07900 09414 11 POP aAvdel 2 3 PLACING SPECIFICATION Rivet Type Rivet Diameter mm inches 4 0 5 32 4 3 4 8 3 16 6 0 6 4 1 4...

Страница 12: ...essories please refer to the ProSet Accessories Manual 07900 09415 POP aAvdel 12 2 4 MAIN COMPONENTS LIST Refer to figure 1 2 and the table below Item Part Number Description Qty 1 76003 15000 Standar...

Страница 13: ...ling filtering systems to be used on the main air supply within 3 metres of the tool see fig 3 13 POPaAvdel 3 TOOL SET UP IMPORTANT READ THE SAFETY WARNINGS ON PAGE 8 9 CAREFULLY BEFORE PUTTING INTO S...

Страница 14: ...on and mandrel extraction system Refitting the mandrel collector turns the vacuum system ON POPaAvdel 14 Air supply hoses will have a minimum working effective pressure rating of 150 of the maximum pr...

Страница 15: ...d oil leaks If damaged remove the tool from service and replace affected items with new parts 15 POPaAvdel 5 SERVICING THE TOOL 5 1 MAINTENANCE FREQUENCY Regular servicing must be carried out by train...

Страница 16: ...no foreign matter enters the tool or serious damage may result POP aAvdel 16 5 5 SERVICE KIT For an easy complete service Stanley Engineered Fastening offers the complete Service Kit below Service Kit...

Страница 17: ...empty the oil from the tool as follows Before priming empty the oil from tool as follows 17 POPaAvdel Before priming empty the oil from tool as follows Switch OFF air supply at ON OFF Valve 7 Remove...

Страница 18: ...e 15 to the rear and out of the Head Assembly 12 Remove the Seal Housing 10 and Lip Seal 11 POP aAvdel 18 Ref fig 1 Switch OFF air supply at ON OFF Valve 7 Remove all nose equipment 1 Refer to section...

Страница 19: ...ly 37 38 40 and 41 form the Handle Assembly 33 Remove 0 Ring 39 from the Handle counterbore 19 POP aAvdel Remove the MCS Valve Assembly 31 and Spring 30 from the rear of the Head Assembly 12 Once remo...

Страница 20: ...Trigger Button 6 Unscrew the Trigger Valve 35 using the trigger valve extractor 07900 00692 POP aAvdel 20 Remove Gasket 34 from the Handle Assembly 33 Remove O Ring 42 from the Hydraulic tube of the H...

Страница 21: ...9 Empty Stem Collector 3 14 Debris in Nose Piece la Service and clean Nose Assembly 1 13 15 21 POP Avdel 7 Troubleshooting Guide Symptom Possible Cause Remedy Page Ref Tool fails to operate In Line On...

Страница 22: ...ing eyelids are held open Obtain medical advice if any pain or redness develops or persists POPaAvdel 22 Symptom Possible Cause Remedy Page Ref Slow cycle Low air pressure Adjust air pressure to withi...

Страница 23: ...Use barrier cream or oil resistant gloves 8 2 5 Storage Away from heat and oxidizing agent 23 POP aAvdel 8 1 2 Disposal Remove all spills with inert absorbent material Ventilate spill area Place cont...

Страница 24: ...data for all hydraulic oils and lubricants is available on request from your tool supplier POP aAvdel 24 8 3 Molykote 55m Grease Safety Data 8 3 1 First Aid SKIN Flush with water Wipe off INGESTION N...

Страница 25: ...Fastening representative is at your disposal should you need to confirm latest information Find your closest STANLEY Engineered Fastening location on www stanleyengineeredfastening com contact For an...

Отзывы: