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5.5 SERVICE KIT

For an easy complete service, Stanley Engineered Fastening offers the complete Service Kit below.

Service Kit 76003-99990

Item

Part Number Description

Item

Part Number Description

07900-00008 7/16 x 1/2 A/F Spanner

07900-00685 Insertion Rod

07900-00012 9/16 x 5/8 A/F Spanner

07900-00692 Trigger Valve Extractor

07900-00015 5/8 x 11/16 A/F Spanner

07900-00698 Stop Nut

07900-00158 2mm Pin Punch

07900-00700 Priming Pump Assembly

07900-00164 Circlip Pliers

07900-00706 Location Spigot Assembly

07900-00224 4mm Hexagonal Wrench

07900-00755 Grease - Molykote 111

07900-00351 3mm Hexagonal Wrench

07900-01085 Guide Tube

07900-00469 2.5mm Hexagonal Wrench

07900-01086 Piston Sleeve

07900-00670 Piston Bullet

07992-00020 Grease - Moly Lithium

07900-00672 Spanner Assembly

07992-00075 Grease - Molykote 55M

07900-00677 Seal Extractor

5.6 PRIMING

Priming is necessary after the tool has been dismantled and prior to operating. It may also be necessary to

restore the full stroke after considerable use, if the stroke has been reduced and fasteners are not now being

fully placed by one operation of the trigger.

Oil Details

The recommended oil for priming is Hyspin® VG32 available in 0.5l (part number 07992-00002) or one gallon

containers (part number 07992-00006).

Priming Kit

To enable you to follow the priming procedure below you will need to obtain a priming kit.

Priming Kit 07900-00688

Item

Part Number

Description

07900-00351

3mm Hexagonal Wrench

07900-00700

Priming Pump

07900-00224

4mm Hexagonal Wrench

Priming Procedure

IMPORTANT - DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT ON/OFF VALVE

ASSEMBLY 7. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.

All operations must be carried out on a clean bench, with clean hands in a clean area.

Ensure that the oil is perfectly clean and free from air bubbles.

Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may

result.

ENGLISH

www.aboveboardelectronics.com

1-800-453-1692

Request Info

Содержание ProSet XT4

Страница 1: ...tening Service Manual Original Instruction II 6 76004 N 16 XX Hydro Pneumatic Blind Rivet Tool ProSet XT4 Blind Rivet Tool 76004 Hydro Pneumatic Power Tool Service Manual Original Instruction Hydro Pn...

Страница 2: ...ENGLISH 2 POP aAvdel Fig 1 Fig 2 11 lj lh li 1g la lb lc ld 2 ENGLISH 1 2 3 4 5 6 7 FIGURE 1 1a 1b 1c 1d 1e 1f 1g 1h 1i 1j 1k 1l 1m 1n 1p 1o 8 Fig 2 Fig 1 3 1 2...

Страница 3: ...ENGLISH Fig 3 Fig 4 Fig 5 Fig 6 POP aAvdel 3 A B C D ENGLISH 3 Fig 4 Fig 6 90 6 Fig 3 Fig 5...

Страница 4: ...B A SECTION A A m Ll 3 et A A 2 5 4 6 7 B B C C SECTION A A 1a 10 1g 1e 1i 1h 1k 1l 1m 1j 1o 1p 8 1p 19 11 15 16 12 17 18 20 21 22 23 26 30 31 24 24 25 29 28 3 6 36 35 33 32 34 51 52a 50 52 52b 46 55...

Страница 5: ...25 26 27 28 29 3 1l 1m 1o 1p 8 11 12 13 14 15 16 17 18 19 20 21 1n 1d 1c 1b 1a 1e 1f 1g 1h 1i 1j 1k 2 4 5 10 6 7 30 31 12 32 33 34 35 36 43 44 37 38 39 40 41 42 45 46 47 48 47 49 50 53 54 51 52a 52 5...

Страница 6: ...003 05110 End Cap Assembly 1 Y 59 07003 00530 0 Ring 1 Y E N G L I S H 6 5 Item Part Number Description Qty Spares Item Part Number Description Qty Spares 1 76003 15000 Standard Nose Equipment include...

Страница 7: ...SAFETY DATA 23 8 3 MOLYKOTE 55M GREASE SAFETY DATA 24 8 4 MOLYKOTE 111 GREASE SAFETY DATA 24 POP Avdel 7 Original Instruction 2017 Stanley Black Decker inc All rights reserved The information provided...

Страница 8: ...reign matter out of the hydraulic system of the tool as this will cause the tool to malfunction 8 POPaAvdel This instruction manual must be read by any person installing or operating this tool with pa...

Страница 9: ...db A 77 9 dB A 77 9 dB A Vibration Level Uncertainty vibration k 0 1 m s2 2 5 m s2 8 2 ft s2 POP Avdel 9 Care should be taken to ensure that spent mandrels do not create a hazard The mandrel collector...

Страница 10: ...ENGLISH 2 2 TOOL DIMENSIONS Fig 9 042 21 343 79 0114 Dimensions in millimeters 10 POPaAvdel 2 2 TOOL DIMENSIONS 79 42 124 114 343 21 54 114 22 40 334 96 152 Fig 9 Dimensions in millimeters 10 ENGLISH...

Страница 11: ...and maintenance instructions please refer to the ProSet nose equipment manual 07900 09414 11 POP aAvdel 2 3 PLACING SPECIFICATION Rivet Type Rivet Diameter mm inches 4 0 5 32 4 3 4 8 3 16 6 0 6 4 1 4...

Страница 12: ...essories please refer to the ProSet Accessories Manual 07900 09415 POP aAvdel 12 2 4 MAIN COMPONENTS LIST Refer to figure 1 2 and the table below Item Part Number Description Qty 1 76003 15000 Standar...

Страница 13: ...ling filtering systems to be used on the main air supply within 3 metres of the tool see fig 3 13 POPaAvdel 3 TOOL SET UP IMPORTANT READ THE SAFETY WARNINGS ON PAGE 8 9 CAREFULLY BEFORE PUTTING INTO S...

Страница 14: ...on and mandrel extraction system Refitting the mandrel collector turns the vacuum system ON POPaAvdel 14 Air supply hoses will have a minimum working effective pressure rating of 150 of the maximum pr...

Страница 15: ...d oil leaks If damaged remove the tool from service and replace affected items with new parts 15 POPaAvdel 5 SERVICING THE TOOL 5 1 MAINTENANCE FREQUENCY Regular servicing must be carried out by train...

Страница 16: ...no foreign matter enters the tool or serious damage may result POP aAvdel 16 5 5 SERVICE KIT For an easy complete service Stanley Engineered Fastening offers the complete Service Kit below Service Kit...

Страница 17: ...empty the oil from the tool as follows Before priming empty the oil from tool as follows 17 POPaAvdel Before priming empty the oil from tool as follows Switch OFF air supply at ON OFF Valve 7 Remove...

Страница 18: ...e 15 to the rear and out of the Head Assembly 12 Remove the Seal Housing 10 and Lip Seal 11 POP aAvdel 18 Ref fig 1 Switch OFF air supply at ON OFF Valve 7 Remove all nose equipment 1 Refer to section...

Страница 19: ...ly 37 38 40 and 41 form the Handle Assembly 33 Remove 0 Ring 39 from the Handle counterbore 19 POP aAvdel Remove the MCS Valve Assembly 31 and Spring 30 from the rear of the Head Assembly 12 Once remo...

Страница 20: ...Trigger Button 6 Unscrew the Trigger Valve 35 using the trigger valve extractor 07900 00692 POP aAvdel 20 Remove Gasket 34 from the Handle Assembly 33 Remove O Ring 42 from the Hydraulic tube of the H...

Страница 21: ...9 Empty Stem Collector 3 14 Debris in Nose Piece la Service and clean Nose Assembly 1 13 15 21 POP Avdel 7 Troubleshooting Guide Symptom Possible Cause Remedy Page Ref Tool fails to operate In Line On...

Страница 22: ...ing eyelids are held open Obtain medical advice if any pain or redness develops or persists POPaAvdel 22 Symptom Possible Cause Remedy Page Ref Slow cycle Low air pressure Adjust air pressure to withi...

Страница 23: ...Use barrier cream or oil resistant gloves 8 2 5 Storage Away from heat and oxidizing agent 23 POP aAvdel 8 1 2 Disposal Remove all spills with inert absorbent material Ventilate spill area Place cont...

Страница 24: ...data for all hydraulic oils and lubricants is available on request from your tool supplier POP aAvdel 24 8 3 Molykote 55m Grease Safety Data 8 3 1 First Aid SKIN Flush with water Wipe off INGESTION N...

Страница 25: ...Fastening representative is at your disposal should you need to confirm latest information Find your closest STANLEY Engineered Fastening location on www stanleyengineeredfastening com contact For an...

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