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16

PROBLEM

CAUSE

SOLUTION

Low hammer impact or drilling torque.

(continued)

Flow reversed through hoses.

Correct the power source control valve 
position. Prevent reverse fl ow by using 
only one port from the valve for pressure, 
the return tool hose to the cooler and the 
fi lter line. Correct the quick-disconnect 
male/female routing per instructions and 
the arrows on the fi ttings.

Drill operates in only one direction. For-
ward or reverse.

Reverse spool incorrectly installed.

Do not separate modules. Reassemble. 
See Service Instructions.

Reverse spool faulty.

Do not separate modules. Replace re-
verse spool. See Service Instructions.

Tool hose fl ow is reversed.

Tool must not be reversed by reversing 
hose fl ow. The tool is only designed for 
fl ow as indicated by the designations cast 
on the housing.

Drill runs too fast. Impact mechanism or 
screws broken.

Incorrect hydraulic fl ow.

Check the hydraullic power source is not 
producing over 9 gpm / 34 lpm at 750-
2000 psi / 53-140 bar.

Hydraulic fl ow reversed.

Correct the tool hoses. IN and OUT per in-
structions and if the power supply valve is 
reversable, reconnect the tool return hose 
to the oil cooler or to the fi lter directly.

Priority valve faulty.

Do not separate modules. Remove, in-
spect and replace priority valve if neces-
sary. See Service Instructions.

Trigger operation erratic. Control diffi cult.

Trigger mechanism and strut area blocked 
by debris.

Do not separate modules. Clean trigger 
area. See Service Instructions.

Fluid leaks at housing seam.

Motor screws loose.

Separate modules. Tighten to recom-
mended torque.

Motor cap seal worn or missing.

Separate modules. Replace as required.

Motor cap/main housing damaged.

Separate modules. Replace as required.

Fluid leaks at reversing spool.

Damaged o-rings.

Do not separate modules. Replace them 
as required.

Wrong hydraulic fl uid. Circuit too hot.

See Operating Instructions for correct 
fl uid/circuit specifi cations.

Hydraulic pressure and return hoses 
reversed.

Correct hose connections.

Fluid leak at air gap between module.

Oil leak at motor shaft seal.

Repair or replace. See Service Instruc-
tions.

Fluid gets hot. Power unit working hard.

Open center tool on a closed center circuit 
or vice versa. 

Use tools to match circuit.

Circuit relief set too low.

Adjust relief valve to 2100-2250 psi / 
135-155 bar.

Too much fl uid going through tool.

Adjust fl ow for 9 gpm / 34 lpm maximum.

Circuit is generating high heat with fl ow 
controls.

Use pump size and rpm for producing 
needed fl ow only. Eliminate circuit heating 
causes.

Circtuit has contaminants that have 
caused wear and high heat generation.

Replace worn pump and valves. Install a 
large clean fi lter and keep the fl uid clean.

TROUBLESHOOTING

Содержание HD08

Страница 1: ...2004 OPS MAINT USA Printed in U S A 65301 9 2005 ver 3 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com WARNING Read the...

Страница 2: ...2...

Страница 3: ...SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING TABLE OF CONTENTS CERTIFICATE OF CONFORMITY 4 SAFETY SYMBOLS 5 SAFETY PRECAUTIO...

Страница 4: ...ola dell attrezzatura All 5 Year of manufacture Baujahr ann e de fabrication A o de fabricacion Anno di fabbricazione 2005 Has been manufactured in conformity with EEC Type examination as shown Wurde...

Страница 5: ...l CAUTION WARNING DANGER NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury o...

Страница 6: ...mes when operating the tool Use gloves and aprons when necessary The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Do not inspect c...

Страница 7: ...TEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSE...

Страница 8: ...HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUS...

Страница 9: ...ce determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Страница 10: ...together 3 Observe the ow indicators stamped on the hose cou plers to ensure that the ow is in the proper direction The female coupler on the tool s IN port is the inlet coupler See illustration in b...

Страница 11: ...AUGE Drilling depth can be set using the depth gauge shown in Figure 1 To set the gauge loosen the side handle slide the gauge to the desired position and tighten the locking knob Be sure the side han...

Страница 12: ...The following sections provide operational guidelines for drilling hammer drilling or chiseiling DRILLING NON PERCUSSION Use the Drill Chuck Screwdriver Bit Adapter and the Geared Chuck for periodic...

Страница 13: ...the percussion action of the hammer drill stops Bull point chisels that become blunt can be sharpened on a grinding machine COLD WEATHER OPERATION If the drill is to be used during cold weather prehea...

Страница 14: ...e to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 17...

Страница 15: ...ard module mechanism is full of uid or contaminants or is improp erly greased Clean out re lubricate and or repair per Matabo instructions See instructions for separating the rear module to supply Met...

Страница 16: ...replace priority valve if neces sary See Service Instructions Trigger operation erratic Control dif cult Trigger mechanism and strut area blocked by debris Do not separate modules Clean trigger area...

Страница 17: ...Figure 2 illustrates the hammer drill accessories listed above SOUND POWER AND VIBRATION DECLARATION Measured A weighted sound power level Lwa ref 1pW in decibels 102 dBA Uncertainty Kwa in decibels 3...

Страница 18: ...18 PARTS ILLUSTRATION Model HD08531G HD0835101 CE Only A Supplied as part of Item 51 B Supplied as part of Item 1 Connect to IN PORT Connect to OUT PORT...

Страница 19: ...1 Roll Pin 5 32 x 5 8 33 17815 1 Trigger Strut 34 17817 1 Knob 35 02837 2 Set Screw Item Part No Qty Description 36 07626 3 O Ring 1 2 x 5 8 x 1 16 37 15904 1 Reversing Spool 38 17897 1 Set Srew 39 0...

Страница 20: ...de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES T...

Страница 21: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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