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P

ARTS

 M

ANUAL

 

4300 BULK BED

 

Part #: 290318

 

Revision: 4/18/2018

 

Section

-

1 Safety

 

 

To avoid the risk of accidents, cover sharp edges, 
corners, and dangerous projections on suspended 
loads. Attach a warning sign or caution tape.

 

 

Never work or stand under suspended loads.

 

11.

 

A  signaler  giving  instructions  must  be  within  sight  of 
the crane operator and must be provided with a radio 
or comparable verbal link.

 

12.

 

Use  blocks  or  safety  stands  to  support  the  machine 
when working around or under areas that pose a fall-
ing/crushing hazard.

 

13.

 

For  overhead  assembly  work,  use  suitable  ladders 
and/or  platforms.  Never  climb  on  the  machine  itself. 
Wear a safety harness when carrying out maintenance 
work at heights of 6 feet or greater.

 

14.

 

Clean the machine, especially connections and thread-
ed  unions  of  any  traces  of  oil,  fuel  or  preservatives 
before  carrying  out  maintenance/repairs.  Never  use 
aggressive detergents. Use lint

-

free cleaning cloths.

 

15.

 

Before cleaning  the  machine with  water,  steam,  high

-

pressure washer, or cleaning agents, protect all sensi-
tive  components  against  ingress  of  water,  steam,  or 
chemical  agents.  Take  appropriate  protective  precau-
tions  with  electric  motors,  switching  cabinets,  circuit 
cards, and other sensitive electronic components. After 
cleaning,  completely  remove  any  materials  used  to 
protect components.

 

16.

 

After cleaning, examine all fuel, lubricant, and hydrau-
lic  oil  lines,  for  leaks,  loose  connections,  scuffing,  or 
other damage. Correct any defects immediately.

 

17.

 

Reinstall  and/or  tighten  any  screw  connections  that 
have  been  loosened  or  removed  during  maintenance 
and repairs.

 

18.

 

After  completing  any  adjustment,  maintenance,  or  re-
pair work, reinstall and test all safety devices, shields 
and guards, before returning the machine to operation.

 

19.

 

Ensure  that  consumables,  lubricants,  and  replaced 
parts, are disposed of safely and with proper environ-
mental consideration.

 

 

1.16. Maintenance and Inspection Guidelines (Cont.)

 

3.

 

Perform  adjustment,  maintenance,  and  inspection  ac-
tivities according to the directions and schedule speci-
fied in this manual. These tasks must be performed by 
trained personnel.

 

4.

 

Alert  operating  personnel  before  undertaking  any 
maintenance work. Appoint a person who is responsi-
ble  for  overseeing  the  maintenance  work  and  coordi-
nating  with  the  operating  personnel  while  the  equip-
ment is out of operation.

 

5.

 

Locate  the machine  on  a  flat,  stable  area  before per-
forming  lubrication,  adjustments,  repairs,  or  other 
maintenance  work.  Chock  and  brace  the  machine  as 
necessary to prevent movement or shifting.

 

6.

 

Secure the maintenance area before starting work. All 
bystanders, especially children, should be moved to a 
safe distance.

 

7.

 

Prepare  the  machine  for  safe  performance  of  the 
maintenance work.

 

 

Place all controls in a neutral or off position.

 

 

Isolate the machine from its power source.

 

 

In  the  case  of  tractors  and  engine

-

driven  ma-

chines, switch off the engine, remove the ignition 
key,  and as appropriate  lock or  otherwise secure 
the control station. Attach a warning sign if neces-
sary.

 

 

In the case of electrically driven machines, discon-
nect the power cable. As appropriate lock or oth-
erwise secure the control station. Attach a warning 
sign if necessary.

 

 

In  the case  of hydraulically  driven  machines,  dis-
connect the hydraulic supply lines. As appropriate 
lock or otherwise secure the control station. Attach 
a warning sign if necessary.

 

8.

 

Use  the  correct  tool(s)  for  the  job.  Tools  should  be 
inspected  regularly  and  immediately  removed  from 
service if worn or damaged.

 

9.

 

When  replacing  large  parts  and  subassemblies,  over-
head lifting may be required.

 

10.

 

Entrust  the  securing  and  hoisting  of  loads  to  certified 
crane operators only.

 

 

Inspect  all  hoisting  and  lifting  gear  before  each 
use. Confirm lifting gear is structurally sound, is in 
proper  working  condition,  and  has  adequate load 
capacity for the intended lift.

 

1.16. Maintenance and Inspection Guidelines (Cont.)

 

To  prevent  inadvertent  activation  of  systems  or 
components, do not allow access to machine controls 
while maintenance is being performed.

 

WARNING!

 

Содержание 290318

Страница 1: ...PARTS MANUAL Model 4300 BULK BED PART 290318 Serial 4300 55 45 Revision 4 18 2018...

Страница 2: ......

Страница 3: ...espective trademark owners Copyright 2017 by Spudnik Equipment Company LLC All rights reserved Corporate Headquarters 584 West 100 North P O Box 1045 Blackfoot ID 83221 Phone 208 785 0480 E Mail spudn...

Страница 4: ...ems 5 1 15 Machine Storage 5 1 16 Maintenance and Inspection Guidelines 5 1 17 Acknowledgement Signature 7 1 17 1 Safety Acknowledgement Signature Form 7 2 Machine Overview 2 1 Safety and Information...

Страница 5: ...ns Reference 5 1 Fastener Torque Guidelines 60 5 1 1 Fastener Torque Chart SAE 60 5 1 2 Fastener Torque Chart Metric 60 5 1 3 Fastener Grade Class Marking 60 5 2 Shear Pin Guidelines 61 5 3 Hydraulic...

Страница 6: ...available for reference and to document the training of new operators This manual should be transferred to the new owner if the machine is sold Warranty is provided as part of the Spudnik Equipment C...

Страница 7: ...ent prevention and environmental protection In addition to country or regional rules and regulations the generally recognized technical rules for safe and proper use operation are included by referenc...

Страница 8: ...immediately upon failure to prevent additional damage e Make the product and or failed parts available to the dealer or service center within 90 days following submittal of claim transportation shippi...

Страница 9: ...persons who operate service or check this machine Particular attention should be paid to the Safety section Any instructions which are not understood must be clarified before initial operation of the...

Страница 10: ...able materials should be disposed of in a proper way i e plastics rubber scrap metal etc should be recycled Collect and dispose of used oil in accordance with local regulations The entire designation...

Страница 11: ...many other factors can have an effect on the vulnerability of the produce The examples are not intended to be exhaustive 3 To avoid damage to agricultural produce the user must adapt the machine to t...

Страница 12: ...g or starting the equipment 7 The operator and other personnel should wear close fitting clothing and restrain long hair Avoid loose or dangling jewelry and loose fitting or tattered clothing that cou...

Страница 13: ...rd on the towing vehicle fit the overload or freewheel coupling on the machine side 7 When connecting the machine PTO driveline to the PTO spline on the tractor always make sure the PTO is correctly m...

Страница 14: ...hields in place until all moving parts have come to a complete standstill 13 Never open safety devices such as covers flaps etc while the machine is in operation 14 Never reach under or behind safety...

Страница 15: ...of the machine Only approved devices complying with the relevant national regulations may be installed The device s must be installed permanently The mobile device s in the tractor or on the machine...

Страница 16: ...delines Cont 3 Perform adjustment maintenance and inspection ac tivities according to the directions and schedule speci fied in this manual These tasks must be performed by trained personnel 4 Alert o...

Страница 17: ...o operate this equipment until such information has been reviewed It is recommended that this information be reviewed annually before season start up Make these periodic reviews of SAFETY and OPERATIO...

Страница 18: ...12Part 300041 Item 12 Part 300042 Item 12 Part 300386 Item 5Part 300003 Item 1 Part 300113 Item 3 Part 300104 Item 11 Part 300175 Item 6 Part 300466 Item 13 Part 300910 Item 7 See Page 14 Item 8 See P...

Страница 19: ...1 300919 TRUCK POWER 415V3P CONNECTOR 13 1 300920 TRUCK POWER 480V3P CONNECTOR 13 1 300921 TRUCK POWER 600V3P CONNECTOR 14 1 300959 LABEL OPEN BALL VALVE BEFORE OPERATION 15 1 300957 LABEL MOTOR ROTA...

Страница 20: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 10 Section 2 Machine Overview 2 4 Label Locations Cont 1 4 7 10 4 4...

Страница 21: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 11 Section 2 Machine Overview 2 4 Label Locations Cont 11 12 2 12 16 12 11 18 17 17...

Страница 22: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 12 Section 2 Machine Overview 2 4 Label Locations Cont 4 4 4 4...

Страница 23: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 13 Section 2 Machine Overview 2 4 Label Locations Cont 4 4 4 4 4 4 4 4...

Страница 24: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 14 Section 2 Machine Overview 2 4 Label Locations Cont...

Страница 25: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 15 This page is purposely left blank...

Страница 26: ...n it becomes dirty and or contaminated 18 All bearings are of sealed type and are lubricated by manufacturer Bearings will only need to be grease at the start of season Over greasing sealed bearings w...

Страница 27: ...ck of the Bulk Bed with a rope 5 Putting the belt into the Bulk Bed is always a two man job NEVER ATTEMPT TO PULL BELT WITHOUT SOMEONE READY TO SHUT OFF THE POWER SWITCH NOTE A short piece of belt lac...

Страница 28: ...ed control handle to the STOP or DOWN position f Make sure belt lacing does not stop on the rear drive roller g Close rear door completely using REAR DOOR ROCKER SWITCH before getting an other load of...

Страница 29: ...AL 4300 BULK BED Part 290318 Revision 4 18 2018 19 Section 2 Machine Overview 2 5 Machine Operation Maintenance SPEED CONTROL POWER SUPPLY SWITCH REAR DOOR ROCK ER SWITCH SPEED CONTROL HANDLE POWER SU...

Страница 30: ...as follows The belt tension must be great enough to prevent slippage between drive pulley and belt If there is slippage between the drive pul ley and belt adjust the take ups on both sides of the pul...

Страница 31: ...by advancing the nut up or down along the threaded rod until the latch works properly 3 After adjustment is made then refasten the two bolts that hold it in place Side Door Safety Pin The Side Door Sa...

Страница 32: ...sing high pressure cleaning equipment to wash down the machine 2 Do not direct the jet of water at bearings 3 Do not direct the cleaning jet towards electrical electronic components 4 Only use a wide...

Страница 33: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 23...

Страница 34: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 24 Section 3 Parts Manual...

Страница 35: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 25 Section 3 Parts Manual...

Страница 36: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 26 Section 3 Parts Manual...

Страница 37: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 27 Section 3 Parts Manual...

Страница 38: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 28 Section 3 Parts Manual...

Страница 39: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 29 Section 3 Parts Manual This page is purposely left blank...

Страница 40: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 30 Section 3 Parts Manual...

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Страница 42: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 32 Section 3 Parts Manual...

Страница 43: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 33 Section 3 Parts Manual...

Страница 44: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 34 Section 3 Parts Manual...

Страница 45: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 35 Section 3 Parts Manual...

Страница 46: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 36 Section 3 Parts Manual...

Страница 47: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 37 Section 3 Parts Manual...

Страница 48: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 38 Section 3 Parts Manual...

Страница 49: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 39 Section 3 Parts Manual...

Страница 50: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 40 Section 3 Parts Manual...

Страница 51: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 41 Section 3 Parts Manual...

Страница 52: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 42 Section 4 Schematics 4 1 Electrical...

Страница 53: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 43 Section 4 Schematics 4 1 Electrical...

Страница 54: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 44 Section 4 Schematics 4 1 Electrical...

Страница 55: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 45 Section 4 Schematics 4 1 Electrical...

Страница 56: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 46 Section 4 Schematics 4 1 Electrical...

Страница 57: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 47 Section 4 Schematics 4 1 Electrical...

Страница 58: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 48 Section 4 Schematics 4 1 Electrical...

Страница 59: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 49 Section 4 Schematics 4 1 Electrical...

Страница 60: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 50 Section 4 Schematics 4 1 Electrical...

Страница 61: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 51 Section 4 Schematics 4 1 Electrical...

Страница 62: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 52 Section 4 Schematics 4 1 Electrical...

Страница 63: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 53 Section 4 Schematics 4 1 Electrical...

Страница 64: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 54 Section 4 4 2 Hydraulics...

Страница 65: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 55 Section 4 4 2 Hydraulics...

Страница 66: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 56 Section 4 4 2 Hydraulics...

Страница 67: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 57 Section 4 4 2 Hydraulics...

Страница 68: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 58 Section 4 4 2 Hydraulics...

Страница 69: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 59 Section 4 4 2 Hydraulics...

Страница 70: ...18 24 3 8 16 15 20 23 31 33 44 7 16 14 25 33 37 50 52 70 1 2 13 35 47 57 77 80 108 9 16 12 50 67 80 108 115 156 5 8 11 70 95 110 149 160 217 3 4 10 130 176 200 271 280 379 7 8 9 125 169 320 433 450 6...

Страница 71: ...here the swivel nut will no long er thread onto the mating connector when moderate torque is applied with the hand or fingers When this is complete wiggle the swivel nut back and forth to ensure full...

Страница 72: ...nd cams Each notch carries a chain rod The distance between the notches defines the pitch of the chain See Figure 10 The Web Joiner conforms to the same pattern of notches and cams which is present on...

Страница 73: ...ges of the web bing to create a bevel The bevel reduces interference when the webbing is inserted in the Web Joiner Slide the Web Joiner over the end of the webbing and check the fit The end of the we...

Страница 74: ...Pull the ends of the Belted Chain together so the Web Joiners interlock with the Connecting Rod Hoops aligned See Figure 17 Working from one side insert the Connecting Rod through the Connecting Rod...

Страница 75: ...valent 2 Gearbox Lube 80W90 gear oil 3 Roller Chains Spudnik chain lubricant PN 991707 or equivalent industrial chain spray 4 Hydraulic Oil AW32 5 5 2 Storing Lubricants 1 Store as specified on the co...

Страница 76: ......

Страница 77: ...584 West 100 North P O Box 1045 Blackfoot ID 83221 Phone 208 785 0480 Fax 208 785 1497 www spudnik com...

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