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2. GENERAL NOTES ABOUT ASSEMBLY

This manual is not intended as a comprehensive assembly, use, service, repair or maintenance 
guide. Please see your Authorized Specialized Retailer for all service, repairs or maintenance. 
Your Authorized Specialized Retailer may also be able to refer you to classes, clinics or books 

on bicycle use, service, repair, and maintenance.

WARNING! Due to the high degree of complexity of the Epic EVO, proper 

assembly requires a high degree of mechanical expertise, skill, training and 

specialty tools. Therefore, it is essential that the assembly, maintenance and 

troubleshooting be performed by an Authorized Specialized Retailer.

WARNING! Many components on the Epic EVO, including, but not limited to the 

rear suspension, are proprietary to the Epic EVO. Only use originally supplied 

components and hardware at all times. Use of other components or hardware 

will compromise the integrity and strength of the assembly. Epic EVO specific 

components should only be used on the Epic EVO and not on other bicycles, even 

if they fit. Failure to follow this warning could result in serious injury or death. 

WARNING! Never modify your frame or components in any way. Do not sand, 

drill, file, or remove parts. Do not install incompatible forks or suspension 

parts. An improperly modified frame, fork, or component, can cause you to 

lose control and fall.

In order to successfully build the Epic EVO bicycles, it is very important to 

follow the order of operations as outlined in this manual. Modifying the order 

of assembly will result in a longer build process.

2.1.  FORK/HEADSET/STEM

 

„

The headset uses a 1 1/8” (41.8mm x 30.5 x 8mm, 45x45°) Campagnolo Standard compatible 
upper bearing and a 1.5” (52mm x 40 x 7mm, 45x45°) lower bearing. Ensure that replacement 
bearings are compatible with the Specialized headset specification. No tools are needed for 
installation or removal of both bearings. Grease bearing surfaces before installation.

 

„

Inspect the fork, stem, seatpost and seat tube, to ensure that there are no burrs or sharp 
edges. Remove any burrs or sharp edges using fine grit sandpaper.

 

„

All edges of the stem in contact with the steerer tube should be rounded out to eliminate 
any stress points.

WARNING! Burrs and sharp edges can damage the carbon and alloy surfaces 

of the components. Any deep scratches or gouges in the stem or fork can 

weaken the components.

2.2. SEATPOST

SEATPOST MINIMUM INSERTION:

min

inse

rtio

n

1

A

B

SIZE

MAX INSERTION

XS

140

SM

170

MD

200

LG

220

XL

220

Both the frame and seatpost have 

minimum insertion requirements. In 
addition, the frame has a maximum 

insertion requirement to prevent damage 
to the frame and seatpost.

 

„

MINIMUM INSERTION:

 The 

seatpost must be inserted into the 

frame deep enough so the minimum 
insertion/maximum extension (min/
max) mark on the seatpost is not 
visible. The frame requires a minimum 
of 80mm of insertion.

 

„

MAXIMUM INSERTION:

 The 

seat tube is reamed to a specified 
maximum insertion depth for each 
frame size. This ream depth limits 
the insertion depth of the seatpost. 
Please refer to the table in fig.1.

 

„

If the post is at the minimum or maximum insertion and the saddle is not at the desired 
position, the seatpost must be replaced with a longer or shorter seatpost.

 

„

Once the saddle height is determined torque the seatpost wedge bolt to 55 in-lbf (6.2 Nm).

Содержание EPIC EVO

Страница 1: ...USER MANUAL EVO...

Страница 2: ......

Страница 3: ...K MOUNTING HARDWARE SPECIFICATIONS 6 5 REAR TRIANGLE PIVOT ASSEMBLY 9 5 1 BEARING INSTALLATION 9 5 2 PIVOT ASSEMBLY 10 6 FLIP CHIP 13 7 INTERNAL ROUTING 14 8 AIR SHOCK SETUP 16 8 1 SETTING AIR PRESSUR...

Страница 4: ...ury or death Many of the Warnings say you may lose control and fall Because any fall can result in serious injury or even death we do not always repeat the warning of possible injury or death CAUTION...

Страница 5: ...ld process 2 1 FORK HEADSET STEM The headset uses a 1 1 8 41 8mm x 30 5 x 8mm 45x45 Campagnolo Standard compatible upper bearing and a 1 5 52mm x 40 x 7mm 45x45 lower bearing Ensure that replacement b...

Страница 6: ...rmed by an Authorized Specialized Retailer For general information regarding maintenance of your bicycle please refer to the Owner s Manual In addition routinely perform a mechanical safety check befo...

Страница 7: ...d not the frame Clamping the frame can cause damage to the frame that may or may not be visible and you may lose control and fall A B C D O E F G H I J K L M N 4 SPECIFICATIONS 4 1 GEOMETRY FRAME SIZE...

Страница 8: ...not all forks are designed to accept a larger tire Always check with the fork manufacturer regarding required clearances CAUTION Certain chainrings may not have adequate clearance with the chainstay V...

Страница 9: ...10 K 2 LINK SEAT TUBE BOLT M10 x 16 L 6mm HEX 89 10 L 2 LINK EXTENSION AXLE 8 OD x 17 23 L 4mm HEX M 2 LINK EXTENSION BOLT M5 x 8 L 4mm HEX 53 6 0 N 2 LINK SEATSTAY AXLE 8 OD x 17 23 L 4mm HEX O 2 LI...

Страница 10: ...7 EXPLODED VIEW BEARINGS SPACERS GREASE GREEN LOCTITE 603 A E A E B B G G H H D C C D H G F...

Страница 11: ...8 EXPLODED VIEW BOLTS AXLES GREASE I J L L N N P R Q K K M O U V W X V U S Y T...

Страница 12: ...keep the spacers in place when assembling each pivot Always place the smaller tapered surface against the bearing and the wider surface against the frame or stay Install the bottom bracket after the r...

Страница 13: ...Wrap a 25mm wide x 70mm long piece of adhesive backed fuzzy hook and loop Velcro around the brake side nylon tube 260mm from the chainstay ICR port positioned where the two nylon tubes would cross To...

Страница 14: ...hread the link bolts x2 K into the frame 3 BRAIN RESERVOIR Grease then place the extension spacers x4 G into the link bearings Align the extension with the extension bearings Grease then insert the ex...

Страница 15: ...hock eye axle and bolt Insert the axle P then thread the bolt into the axle Q 5 SEATSTAY EXTENSION O SEATSTAY BOLT M5 x 8 L H SEATSTAY SPACER 8 ID x 16 5 OD x 2 W N SEATSTAY AXLE 8 OD x 17 23 L Grease...

Страница 16: ...tube angle by approximately 0 5 degrees WARNING Changing the frame configuration Flip Chip position tire size fork length can alter the BB height and or the head tube angle which can have negative eff...

Страница 17: ...Shimano Di2 Wired electronic Starting at the exit port in front of and below the drive side dropout route the rear derailleur RD wire through the chainstay until it exits the nylon tube inside the fr...

Страница 18: ...the back of the closed hole in the 1 hole guide Fig 2 Use no guide if You re running a mechanical or wired electronic rear derailleur a cable actuated dropper post and a cable actuated rear shock remo...

Страница 19: ...air pressure has been adjusted CAUTION Do not exceed the shock manufacturer s maximum pressure Refer to the shock manufacturer specifications for maximum shock pressures 8 2 ADJUSTING REBOUND Rebound...

Страница 20: ...nger must be completely seated in the hanger pocket or against the frame stop tab when tightened to the specified torque Fig 3 InstalltheUDHwasher thenthreadtheUDHboltthroughthewasherandintothehanger...

Страница 21: ...ETUP DATA DATE RIDER WEIGHT FORK PSI FORK REBOUND of clicks from full slow FORK COMPRESSION of clicks from full firm SHOCK PSI SHOCK REBOUND of clicks from full slow SHOCKCOMPRESSION of clicks from fu...

Страница 22: ......

Страница 23: ......

Страница 24: ...SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle Morgan Hill CA 95037 408 779 6229...

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