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O&M Manual v2 

  

Page 29 

 

10.

 

TROUBLESHOOTING 

 

This section enables the operator to determine the cause of operation problems and suggests remedies for the 
problems. If there are several likely causes, investigate the simpler solutions  first.  Regardless of the type of 
malfunction,  a  person  who  is  thoroughly  familiar  with  the  system  should  perform  the  troubleshooting 
procedures.  If further assistance is required, contact your local distributor or South-Tek Systems. 
 

Symptoms 

Probable Cause 

Corrective Action 

Nitrogen Generator Not Cycling 

Low Voltage or Low Amperage 

Check Electrical Source 

 

Circuit breaker tripped 

Reset circuit breaker 

 

Fuse Blown 

Replace  fuses  located  on  the 
electrical  terminal  block  beside 
the 24VDC Power Converter. 
 

 

Main  Power  is  OFF  (Left  button 
on the Home screen is Red) 

Touch  the  Red  switch  for  2 
seconds until it turns green. 
 

 

Low Operator Air Pressure 

Check  the  incoming  air  source  as 
well  as  the  internal  air  pressure 
regulator. 
 

 

Defective Wiring 

Check all wiring connections 

 

 

 

Nitrogen 

Generator 

Running 

Continuously 
 

Cut Out pressure incorrectly set 

Reset  the  cutout  pressure  to 
factory setting 

 

Defective  wiring  with  pressure 
transducer to the Touchscreen 
 

Check the wiring connections  

 

Excessive N2 Leakage 

Correct all N2 leakage 

 

Cycle Pressure too low 

Check  the  incoming  air  source 
pressure as well as the internal air 
pressure regulator. 
 

 

 

 

Low N2 purity 

Product flow too high 

Decrease product flow 

 

O2 analyzer malfunction 

Replace O2 analyzer 

 

O2 flow port valved off 

Open the O2 sample port 

 

Exhaust port plugged 

Make sure the exhaust tube is free 
for any blockage 

 

 

 

Not building any storage pressure 

Bad Process valve 

Check  and  make  sure  each 
individual 

valve 

is 

working 

properly. 

 

Deflective wiring 

Check all wiring 

 

Disconnected pneumatic line 

Make sure all pneumatic lines are 
secured 

 

No Air Pressure going to the pilot 
valves 

Make  sure  the  pilot  valves  are 
getting adequate pressure 

 

Содержание N2Blast FPS-15000

Страница 1: ...FPS 15000 FPS 20000 Fire Protection Systems O M Manual Version 3 2020 The Leader in Nitrogen Generation Technology...

Страница 2: ...S 11 3 5 OUTDOOR PACKAGE UNITS ONLY ON CERTAIN MODELS 12 4 SYSTEM INSTALLATION 13 5 SYSTEM DESCRIPTION 14 5 1 SPECIFICATIONS 14 5 2 STANDARD CONTROLS AND INSTRUMENTATION OVERVIEW 14 5 2 1 Power Switch...

Страница 3: ...D PROCESS VALVE 28 9 4 NITROGEN GENERATOR 28 10 TROUBLESHOOTING 29 APPENDIX A CUSTOMER EQUIPMENT LAYOUT CONNECTION DRAWING 31 APPENDIX B SPECIFICATIONS 33 APPENDIX C WARRANTY 34 APPENDIX D APS INSTALL...

Страница 4: ...ailed drawing manual and phone text support We also have field service commissioning and other engineering services available The N2 BLAST provides an economical precise means of generating high purit...

Страница 5: ...g from the compact 1 LPM table top lab generator on up to the 50 000 SCFH unit The BeerBlast Mixed Gas Dispense System for restaurants and bars seeking the perfect draft pour The TireBlast Nitrogen Ti...

Страница 6: ...Completely depressurize the generator tanks and lines prior to performing any mechanical work including changing the filters The nitrogen must be vented to the outside or to a large well ventilated ro...

Страница 7: ...10 cubic feet and the incoming air pressure is equal to 100 PSIG then the calculations are as follows 100 PSIG x 50 50 PSIG then convert PSIG to PSIA 50 PSIG 14 7 PSIG 64 7 PSIA then convert to ATM 6...

Страница 8: ...ile said system is owned and used exclusively by the original purchaser NOTE THERE ARE NO EXPRESS WARRANTIES BY South Tek Systems OTHER THAN THOSE SPECIFIED HERE NO WARRANTY OF TITLE AS PROVIDED IN TH...

Страница 9: ...d to anchor the equipment to the ground Please follow any guidelines associated to your site in safely securing all equipment 2 3 Storage Instructions If the unit is not to be installed until a later...

Страница 10: ...is greater than 50 feet an air supply line one size larger than the Nitrogen Generator inlet air nozzle size should be used 3 3 Electrical Supply Power supply must be 110 V 240 V 50 60 Hz 1 PH 7A as l...

Страница 11: ...hen equipped with a oxygen analyzer the cabinet has a N2 Purge coming back from the N2 storage tank which allows it to maintain a very low dew point which keeps the cabinet dry within Always keep the...

Страница 12: ...enerator as possible NOTE Carefully attach lifting devices and any rigging to limit heavy impacts and jolting motions which may damage the piping and valves within the system 5 Install the air compres...

Страница 13: ...not attempt to alter any controls or instrumentations any changes without the consent from South Tek Systems will void the performance specifications unique to your system Controls for supporting equ...

Страница 14: ...ss the Run Hour and graphic displays of the O2 content and N2 Storage tank pressure To do so touch the icon labelled Graph see Figure 1 The bottom left shows the total run hours The graph shows the cu...

Страница 15: ...ssword provided by South Tek Systems and hit enter See Figure 4 Exit back to main screen button Goto Calibrations Menu Goto Pressure Setup Menu Goto Timing Menu Goto Alarms Menu Goto Maintenance Menu...

Страница 16: ...actory set between 100 150 psi based on the customer predetermined design criteria It is set with 150 psi on the front side pressure coming into the regulator Based on customer site conditions it may...

Страница 17: ...rly maintained See Figure 7 for illustration of how to remove typical filter bowl and replacing the filter element Figure 7 Filter Element Removal WARNING Do not try to remove filter bowls unless both...

Страница 18: ...Tek and is uniquely programmed to meet the needs of individual customer engineered to ordered generators The PLC is used for the control sequence of the valves and controls the Nitrogen Generator s f...

Страница 19: ...vation different part of the country or world The oxygen sensor has an expected life time of 900 000 oxygen hours and should also be verified for accuracy at least once per year Figure 10 Calibration...

Страница 20: ...at this process again for a higher known certified gas preferably somewhere around the 8 O2 range If a second certified gas is not available the use of compressed air will work Just apply 20 9 atmosph...

Страница 21: ...hus increasing the nitrogen purity of the product gas stream to the desired level 95 99 999 as required by customer This product flows out of the top of the adsorber bed through the pureflow valve and...

Страница 22: ...severely reduce production capacity 3 Make sure the Main Power switch is in the OFF position 4 Plug the power cord into a properly fused and grounded electrical outlet of the correct voltage as marked...

Страница 23: ...em has been opened to the atmosphere the system must be purged of any residual air 7 2 Shutdown This section describes how to perform both an emergency shutdown and a normal shutdown 7 2 1 Emergency S...

Страница 24: ...nserted into the N2 BLAST cabinet and or shut off the N2 BLAST until the problem has been remedied To reset the BlastOff simply turn off the N2 GEN power switch and turn it back on The N2 BLAST can be...

Страница 25: ...drops 1 Check the power cord 2 Check the fuse located in the fuse block The fuse block is labeled as fuse block The fuse is located interior to the block and is accessed by lifting the tab on the top...

Страница 26: ...while pulling down To remove the bowls from some CS and S Series models remove the screws holding the bowl to the cover and pull the bowl off 11 Inspect the bowls If the drain system is working prope...

Страница 27: ...ugged unit and requires only minimal maintenance Failure to follow the maintenance schedule may result in damage to the unit and voiding the warranty Every day 1 Check for air and product leaks 2 Chec...

Страница 28: ...erator Air Pressure Check the incoming air source as well as the internal air pressure regulator Defective Wiring Check all wiring connections Nitrogen Generator Running Continuously Cut Out pressure...

Страница 29: ...O M Manual v2 Page 30 CAUTION DO NOT DISCONNECT OR TURN OFF AIR TO GENERATOR UNLESS GENERATOR POWER SWITCH IS TURNED OFF...

Страница 30: ...O M Manual v2 Page 31 Appendix A Customer Equipment Layout Connection Drawing...

Страница 31: ...O M Manual v2 Page 32...

Страница 32: ...I Touchscreen LCD N2 Storage Pressure Up to 80 psig 5 5 bar Cabinet Port Connections NPT Female Electrical 110 240 VAC 7 Amp fuse Compressor External Oil free optional feature Ambient Temperature 40 t...

Страница 33: ...y work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by South Tek may carry its own warranty from its manuf...

Страница 34: ...O M Manual v2 Page 35 Appendix D APS Installation...

Страница 35: ...O M Manual v2 Page 36 Appendix E Quick Check Fixed Mount Connections...

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