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O&M Manual v2 

  

Page 18 

 

5.3

 

Filters 

 
All units come equipped with a standard filter set that includes a Particulate, Coalescing, and Absorbing filter 
(

Figure  6

).    Clean  filter  elements  are  vital  for  good  system  performance.  The  filters  remove  particulates  as 

well  as  liquid,  water,  and  oil.    The  pre-filter  (Particulate)  removes  particles  down  to  5  microns  in  size.    It 
should be changed every 12 months.   
 
The  coalescing  filter  removes  particles  down  to  0.01  microns  in  size.    The  life  of  the  coalescing  filter  is 
dependent on how well the pre-filter performs its job; it will last for 12 months when the pre-filter is regularly 
maintained.   
 
The  activated  carbon  tower  and/or  activated  carbon  filter  element  removes  oil  vapor  down  to  about  0.003 
ppm.    The  life  of  the  activated  carbon  tower  and/or  activated  carbon  filter  element  is  dependent  on  the  oil 
content in the feed air.  An activated carbon tower will typically last for 12 months when the upstream filters 
are regularly maintained. 
 
See 

Figure 7

, for illustration of how to remove typical filter bowl and replacing the filter element. 

 

 

Figure 7: Filter Element Removal 

**WARNING** 

Do not try to remove filter bowls unless both the Air Supply gauge and the Process Pressure gauge 

clearly read zero psig.  Turn off the power and supply air.  Relieve the system pressure by opening the 

wedge valve after the regulator.  

 
1.

 

Disconnect the tubes from the bottom of the bowls (if tied into condensate drain system).  

2.

 

To remove the bowls, push the bowl latch down and rotate the bowl while pulling down. 

3.

 

Inspect the bowls. If the drain system is working properly, the bowls should be empty. 

4.

 

Replace any filter element that looks damaged or excessively dirty. 

 

NOTE 
A  plugged  drain  system  will  cause  water  and  oil  to  carry  over  into  the  adsorber,  which  will  cause 
permanent  damage  to  the  adsorbent.    Such  damage  is  not  covered  by  the  Manufacturer's  Warranty. 
Use of filters other than those specified by South-Tek Systems could result in damages not covered by 
the warranty. 

 
5.

 

Wash the bowls in soapy water and rinse thoroughly.  

6.

 

Remove activated carbon tower and replace with new activated carbon. 

Содержание N2Blast FPS-15000

Страница 1: ...FPS 15000 FPS 20000 Fire Protection Systems O M Manual Version 3 2020 The Leader in Nitrogen Generation Technology...

Страница 2: ...S 11 3 5 OUTDOOR PACKAGE UNITS ONLY ON CERTAIN MODELS 12 4 SYSTEM INSTALLATION 13 5 SYSTEM DESCRIPTION 14 5 1 SPECIFICATIONS 14 5 2 STANDARD CONTROLS AND INSTRUMENTATION OVERVIEW 14 5 2 1 Power Switch...

Страница 3: ...D PROCESS VALVE 28 9 4 NITROGEN GENERATOR 28 10 TROUBLESHOOTING 29 APPENDIX A CUSTOMER EQUIPMENT LAYOUT CONNECTION DRAWING 31 APPENDIX B SPECIFICATIONS 33 APPENDIX C WARRANTY 34 APPENDIX D APS INSTALL...

Страница 4: ...ailed drawing manual and phone text support We also have field service commissioning and other engineering services available The N2 BLAST provides an economical precise means of generating high purit...

Страница 5: ...g from the compact 1 LPM table top lab generator on up to the 50 000 SCFH unit The BeerBlast Mixed Gas Dispense System for restaurants and bars seeking the perfect draft pour The TireBlast Nitrogen Ti...

Страница 6: ...Completely depressurize the generator tanks and lines prior to performing any mechanical work including changing the filters The nitrogen must be vented to the outside or to a large well ventilated ro...

Страница 7: ...10 cubic feet and the incoming air pressure is equal to 100 PSIG then the calculations are as follows 100 PSIG x 50 50 PSIG then convert PSIG to PSIA 50 PSIG 14 7 PSIG 64 7 PSIA then convert to ATM 6...

Страница 8: ...ile said system is owned and used exclusively by the original purchaser NOTE THERE ARE NO EXPRESS WARRANTIES BY South Tek Systems OTHER THAN THOSE SPECIFIED HERE NO WARRANTY OF TITLE AS PROVIDED IN TH...

Страница 9: ...d to anchor the equipment to the ground Please follow any guidelines associated to your site in safely securing all equipment 2 3 Storage Instructions If the unit is not to be installed until a later...

Страница 10: ...is greater than 50 feet an air supply line one size larger than the Nitrogen Generator inlet air nozzle size should be used 3 3 Electrical Supply Power supply must be 110 V 240 V 50 60 Hz 1 PH 7A as l...

Страница 11: ...hen equipped with a oxygen analyzer the cabinet has a N2 Purge coming back from the N2 storage tank which allows it to maintain a very low dew point which keeps the cabinet dry within Always keep the...

Страница 12: ...enerator as possible NOTE Carefully attach lifting devices and any rigging to limit heavy impacts and jolting motions which may damage the piping and valves within the system 5 Install the air compres...

Страница 13: ...not attempt to alter any controls or instrumentations any changes without the consent from South Tek Systems will void the performance specifications unique to your system Controls for supporting equ...

Страница 14: ...ss the Run Hour and graphic displays of the O2 content and N2 Storage tank pressure To do so touch the icon labelled Graph see Figure 1 The bottom left shows the total run hours The graph shows the cu...

Страница 15: ...ssword provided by South Tek Systems and hit enter See Figure 4 Exit back to main screen button Goto Calibrations Menu Goto Pressure Setup Menu Goto Timing Menu Goto Alarms Menu Goto Maintenance Menu...

Страница 16: ...actory set between 100 150 psi based on the customer predetermined design criteria It is set with 150 psi on the front side pressure coming into the regulator Based on customer site conditions it may...

Страница 17: ...rly maintained See Figure 7 for illustration of how to remove typical filter bowl and replacing the filter element Figure 7 Filter Element Removal WARNING Do not try to remove filter bowls unless both...

Страница 18: ...Tek and is uniquely programmed to meet the needs of individual customer engineered to ordered generators The PLC is used for the control sequence of the valves and controls the Nitrogen Generator s f...

Страница 19: ...vation different part of the country or world The oxygen sensor has an expected life time of 900 000 oxygen hours and should also be verified for accuracy at least once per year Figure 10 Calibration...

Страница 20: ...at this process again for a higher known certified gas preferably somewhere around the 8 O2 range If a second certified gas is not available the use of compressed air will work Just apply 20 9 atmosph...

Страница 21: ...hus increasing the nitrogen purity of the product gas stream to the desired level 95 99 999 as required by customer This product flows out of the top of the adsorber bed through the pureflow valve and...

Страница 22: ...severely reduce production capacity 3 Make sure the Main Power switch is in the OFF position 4 Plug the power cord into a properly fused and grounded electrical outlet of the correct voltage as marked...

Страница 23: ...em has been opened to the atmosphere the system must be purged of any residual air 7 2 Shutdown This section describes how to perform both an emergency shutdown and a normal shutdown 7 2 1 Emergency S...

Страница 24: ...nserted into the N2 BLAST cabinet and or shut off the N2 BLAST until the problem has been remedied To reset the BlastOff simply turn off the N2 GEN power switch and turn it back on The N2 BLAST can be...

Страница 25: ...drops 1 Check the power cord 2 Check the fuse located in the fuse block The fuse block is labeled as fuse block The fuse is located interior to the block and is accessed by lifting the tab on the top...

Страница 26: ...while pulling down To remove the bowls from some CS and S Series models remove the screws holding the bowl to the cover and pull the bowl off 11 Inspect the bowls If the drain system is working prope...

Страница 27: ...ugged unit and requires only minimal maintenance Failure to follow the maintenance schedule may result in damage to the unit and voiding the warranty Every day 1 Check for air and product leaks 2 Chec...

Страница 28: ...erator Air Pressure Check the incoming air source as well as the internal air pressure regulator Defective Wiring Check all wiring connections Nitrogen Generator Running Continuously Cut Out pressure...

Страница 29: ...O M Manual v2 Page 30 CAUTION DO NOT DISCONNECT OR TURN OFF AIR TO GENERATOR UNLESS GENERATOR POWER SWITCH IS TURNED OFF...

Страница 30: ...O M Manual v2 Page 31 Appendix A Customer Equipment Layout Connection Drawing...

Страница 31: ...O M Manual v2 Page 32...

Страница 32: ...I Touchscreen LCD N2 Storage Pressure Up to 80 psig 5 5 bar Cabinet Port Connections NPT Female Electrical 110 240 VAC 7 Amp fuse Compressor External Oil free optional feature Ambient Temperature 40 t...

Страница 33: ...y work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by South Tek may carry its own warranty from its manuf...

Страница 34: ...O M Manual v2 Page 35 Appendix D APS Installation...

Страница 35: ...O M Manual v2 Page 36 Appendix E Quick Check Fixed Mount Connections...

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