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3 (E)

MAV-70

Manual Structure

Purpose of this manual

This manual is the installation manual of the MAV-70 Multi Access Video and
Audio Server and BKMA-PS70 Redundant Power Supply Unit.

This manual is intended for use by trained system and service engineers, and
describes the information regarding installation.

Contents

The following is a summary of all the section for understanding the contents of this
manual.

Section 1

Installation

Explains the procedure for rack mounting, how to install the BKMA-PS70 to the
MAV-70, and the connector and cable information for peripheral equipment connec-

tions, how to format the HDD, etc.

Section 2

Service Overview

Explains the replacement of HDD unit and fan motor unit, function of the switches

and LEDs on the board.

Related manuals

Besides this Installation Manual, the following manuals are available for the MAV-
70/BKMA-PS70.

.

MAV-70 Operation Manual (Supplied with MAV-70)

This manual describes the application and operation of MAV-70.

.

MAV-70/BKMA-7010/7020/7030/7040/7050/7060/PS70
Maintenance Manual Volume 1 (available on request)

This manual describes the information that premise the service based on parts
replacement (diagnostics, parts replacement, electrical alignment, and circuit

descriptions, etc.).
If this manual is required, please contact your local Sony Sales Office/Service

Center.

.

MAV-70/BKMA-7010/7020/7030/7040/7050/7060/PS70
Maintenance Manual Volume 2 (available on request)

This manual describes the information that premise the service based on parts
replacement (parts list, block diagrams, schematic diagrams, board layouts, etc.).

If this manual is required, please contact your local Sony Sales Office/Service
Center.

Trademark

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Ethernet is a registered trademark of XEROX corporation.

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Содержание MAV-70

Страница 1: ...MULTI ACCESS VIDEO AND AUDIO SERVER MAV 70 INSTALLATION MANUAL 1st Edition Revised 1 Serial No 10001 and Higher MAV 70 Serial No 10001 and Higher BKMA PS70 REDUNDANT POWER SUPPLY UNIT BKMA PS70 ...

Страница 2: ...ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute réparation faire appel à une personne compétente uniquement Attention when the product is installed in Rack 1 Prevention against overloading of branch circuit When this product is installed in a rack and is supplied power from an outlet on the rack please mak...

Страница 3: ...sliding and causing injury Ground the unit safely Failure to ground the unit may cause electric shock Handling the unit with the handgrip Handling the unit without the handgrip may cause the unit fall off resulting in injury Carry the unit with more than two persons The total weight of this unit is 44 kg Carrying the unit with less than two persons may cause injury Mount with more than two persons...

Страница 4: ......

Страница 5: ... 5 Installing Optional Boards 1 5 E 1 6 Rack Mounting 1 8 E 1 7 Front Panel Removal Installation 1 10 E 1 8 Power Unit BKMA PS70 Installation 1 11 E 1 9 HDD Unit Installation 1 12 E 1 10 Signal Input and Output 1 13 E 1 11 Connecting Connectors and Cable 1 14 E 1 12 Switch Settings of the Connector Panel 1 15 E 1 13 HDD Physical Format 1 16 E 1 14 Loop Connection 1 17 E 1 14 1 Connection and ID Se...

Страница 6: ...t 2 1 E 2 4 Power Supply Unit Replacement 2 3 E 2 5 HDD Unit Replacement 2 4 E 2 6 Function of Switches LEDs on Board 2 7 E 2 6 1 CCM 37 board 2 7 E 2 6 2 DP 269 board 2 8 E 2 6 3 LE 192 board 2 9 E 2 6 4 PU 102 board 2 10 E 2 6 5 SPG 15 board 2 11 E 2 6 6 SY 253 board 2 12 E 2 7 Contrast Control of LCD Panel 2 14 E ...

Страница 7: ...anuals Besides this Installation Manual the following manuals are available for the MAV 70 BKMA PS70 MAV 70 Operation Manual Supplied with MAV 70 This manual describes the application and operation of MAV 70 MAV 70 BKMA 7010 7020 7030 7040 7050 7060 PS70 Maintenance Manual Volume 1 available on request This manual describes the information that premise the service based on parts replacement diagno...

Страница 8: ......

Страница 9: ...ration or shock to the unit while the power is turned on or within about 30 seconds after turning off the power Be extremely careful when removing and or installing the HDD unit fan motor unit or power supply unit while the unit is in live state Cushion Polyethylene foam density 38 kg m3 surface intrinsic resistance 1011 to 1012 Z thickness 50 mm or equivalent Cautions about rack mounting the unit...

Страница 10: ...o electrical noise Areas where the unit will be subjected to static electricity noise Unstable and unbalanced places 3 To prevent the internal temperature from rising ensure air ventilation of the place where the unit is installed The ventilating slots should be 20 cm away from the walls for proper ventilation c Do not block the ventilation slots If the ventilation slots are blocked overheating in...

Страница 11: ...d on with the cabinet is removed the air cooling effect of the fan will be greatly reduced damaging the HDD or its data Avoid operating the unit with the cabinet is removed 1 3 Operating Conditions and Installation Space 653 645 631 482 465 424 37 5 146 37 5 221 5U 107 2 419 583 620 604 477 7 316 175 34 126 120 8 100 2 22 27 Mass 44 kg MAV 70 only Unit mm ...

Страница 12: ... current 35 A 1 4 2 Power Cord w Use the specified power cord only Otherwise fire or electric shock may occur w Do not damage the power cord Otherwise fire or electric shock may occur c Ground the unit safety Otherwise electric shock may occur Recommended parts For customers in U S A and Canada 1 Power cord 1 557 377 11 2 Plug holder 2 990 242 01 For customers in the United Kingdom 1 Power cord 1 ...

Страница 13: ...wo sets of BKMA 7010 7020 7030 Install the DUS 196 board to any slot from No 1 to No 5 When installing more than or equal three BKMA 7010 7020 7030 Remove the DUS 196 board and install the blank panel in place of DUS 196 board n Be careful not to lose the removed DUS 196 board 1 5 Installing Optional Boards BKMA 7010 BKMA 7030 DUS 196 Blank panel Blank panel Blank panel Blank panel DUS 196 BKMA 70...

Страница 14: ...eration method Example When change the assignment of No 1 slot from BKMA 7020 Encoder to BKMA 7010 Encoder Decoder 1 Open the Boards Configuration Slot N menu 2 Select Cast using the and buttons and 1 No 1 slot using the and buttons and press the ENTER button 3 Confirm that Rdy appears as the status indication 1 5 Installing Optional Boards Free Rdy Rdy Rdy Rdy Rdy Rdy Rdy Boards Configuration Slo...

Страница 15: ... are as follows Total amount of current consumption for 5 V 23 A or less Current Consumption of Optional Board Model Current consumption 5 V Name BKMA 7010 6 0 A MPEG Encoder Decoder Board BKMA 7020 5 0 A MPEG Encoder Board BKMA 7030 2 1 A MPEG Decoder Board BKMA 7040 2 0 A Interface Board BKMA 7050 0 3 A A D Converter Board BKMA 7060 0 5 A D A Converter Board Installation Refer to the installatio...

Страница 16: ... supplied for rack mounting Rack mounting screw RK 5x14 4 pcs Rack mounting ornamental Washer 8 pcs n Standard Tightening Torque Screw Size Standard Tightening Torque M3 0 0 7 to 1 0 N m 7 to 10 kgf cm M4 0 1 2 to 1 6 N m 12 to 16 kgf cm 1 Turn off the power of the rack mounted unit incorpo rating the HDD 2 Remove the four screws at the both sides of the unit and remove the four foot holder assemb...

Страница 17: ...ith more than the two persons to avoid back injuries and prevent the unit from falling 8 Fix the rack angles onto the rack with ornamental washers and screws supplied with the unit c Secure the rack angles to the rack with the screws Otherwise the unit may slide and fall off resulting in injury 1 6 Rack Mounting Bracket Inner support Outer support Rack side Body RK 5x14 RK 5x14 Ornamental washers ...

Страница 18: ... Ornamental panel A Ornamental Panel A Installation 1 Attach the ornamental panel A to the unit as shown in the figure and tighten the two screws At this time press the shield plate against inside of the unit to avoid the shield foam from peeling off Front Panel Lower Removal Installation 1 Loosen the two screws with stoppers on the front panel B 2 Remove the front panel lower while pushing the pa...

Страница 19: ...hen inserting the power supply unit Front panel A Blank panel PS 2x6 PS 2x6 5 Secure the power supply unit with the four screws 6 Close the front panel A 7 Install the ornamental panel A Refer to the Section 1 7 n When installing only one power supply unit be sure to install the blank panel on vacant slot To enhance air cooling effects c Tighten the screws of power supply unit If the power supply ...

Страница 20: ...the front panel lower Refer to section 1 7 2 Insert the replaced HDD unit into the slot gently and push the levers in the direction of the arrows to lock the HDD unit n Install the HDD with its CAUTION label facing up 3 Stick the label with the HDD No corresponding to the slot on the front n Format the HDDs after the HDD unit has been in stalled Refer to section 1 13 1 9 HDD Unit Installation HDD ...

Страница 21: ...ew Pin No Signal 1 GND 2 TX _ 3 RX 4 GND 5 NC 6 GND 7 TX 8 RX _ 9 GND ETHERNET 10BASE T 8 pin modular jack External View Pin No Signal 1 TD 2 TD _ 3 RD 4 NC 5 NC 6 RD _ 7 NC 8 NC GPI GPI D sub 25 pin Female External View Pin No Signal 1 GPI 1 2 GPI 2 3 GPI 3 4 GPI 4 5 GPI 5 6 GPI 6 7 GPI 7 8 GPI 8 9 GPI 9 10 GPI 10 11 GPI 11 12 GPI 12 13 GPI 13 14 GPI 14 15 GPI 15 16 GPI 16 17 GPI 17 18 GPI 18 19 ...

Страница 22: ...08 084 00 2 MONITOR OUTPUT XLR 3 pin Male XLR 3 pin Female 1 508 083 00 3 REMOTE 1 to 5 D sub 9 pin Female D sub 9 pin Male 1 560 651 00 Connector 1 561 749 00 Shell GPI D sub 25 pin Female D sub 25 pin Male 1 560 904 00 Connector 1 563 377 11 Shell ETHERNET RJ 45 modular jack 4 1 Use of the coaxial cable 5C 2V of Fujikura America Inc Fujikura Europe Ltd FEL or equivalent is recommended 2 ITT Cann...

Страница 23: ...he 75 Z termination switch of the REF VIDEO INPUT signal according to the purpose Set this switch to OFF if REF VIDEO signal is output with loop through connection when no terminat ing This switch is set to ON in factory 1 12 Switch Settings of the Connector Panel 75 Z termination switch ...

Страница 24: ...ormatting fails Err is displayed at the failed HDD In this case check the connection of the failed HDD and format the HDD again If formatting fails again please replace the HDD or contact your local Sony Sales Office Service Center 1 13 HDD Physical Format Exit Mark Excute Abort Disks Format 1 2 3 4 5 6 7 8 Rdy Rdy Rdy Rdy Rdy Rdy Rdy Rdy Mark 1 2 3 4 5 6 7 8 Rdy Rdy Rdy Rdy Rdy Rdy Rdy Rdy Disks ...

Страница 25: ... and ID Setting Connection m Up to 8 units can be connected Each BNC cable length should be less than 25 m Do not make the BNC cables connected longer than they need to be 1 Connect the cables between the MAV 70s ID Setting 1 Set the ID switch of the MAV 70 connected to the host controller to 1 2 Connect 2 3 4 in the following order n The ID switch cannot be set to 9 and above 1 14 Loop Connection...

Страница 26: ...xpansion unit 1 Open the Service Configuration menu 2 Select Sub using the and buttons and press the ENTER button 3 Check that the screen display is the same as the ID switch setting of this unit 4 Select Reset using the and buttons and press the ENTER button 5 Set the other expansion units in the same way Exit Master Sub Single 1 2 3 Raw Off Off Off Off Off Off Off Service Configuration Exit Exit...

Страница 27: ...ng the and buttons and press the ENTER button then the logical format is excuted 7 When the logical format is completed check that the following message is displayed Exit Master Sub Single 1 2 3 Raw Off Off Off Off Off Off Off Service Configuration Exit Master Sub Single 1 2 3 Mas Off Off Off Off Off Off Off Service Configuration Single Sub Reset Master 1 2 3 Mas Off Off Off Off Off Off Off Servic...

Страница 28: ...ess the ENTER button 4 Open the Service Logical Format menu 5 Select Excute using the and buttons and press the ENTER button then the logical format is excuted 6 When the logical format is completed check that the following message is displayed Exit Master Sub Single 1 Mas Exp Exp Off Off Off Off Off Service Configuration Exit Excute 1 Rdy Off Off Off Off Off Off Off Service Logical Format Remain ...

Страница 29: ...le L 5C2W max 25 m from Canare Electric Co Ltd is recommended 1 15 1 Connection and ID Setup Connection m A maximum of 8 units can be connected The same equipment is used as for the capacity expansion refer to Section 1 14 Loop Connection However two BKMA 7040s are required for capacity expansion and copy connection for every MAV 70 The length of each BNC cable should not exceed 25 m The BNC cable...

Страница 30: ...he MAV 70 is used for applications other than capacity expansion Set Single in the MAV 70 as follows 1 Open the System Setup Configuration display menu 2 Select Single using the and button and press the ENTER button 3 Select Reset using the and button and press the ENTER button 4 Set up the other MAV 70s in the same manner If capacity expansion loop connection is implemented BKMA 7040 BNC cables B...

Страница 31: ... the BKMA 7070 is installed Refer to Operation Manual of the MAV 70 for the setting procedure Use the cable of Ethernet STP category 5 or equivalent n This function can be used only for MAV 70s with a serial number 11051 or higher The MAV 70s with a serial number of 11050 or lower can use this function after upgrading the software to Ver 2 00 or higher For the upgrading procedure contact the Sony ...

Страница 32: ......

Страница 33: ...r blocks ventilation will be cause of the heat to build up inside the unit This may shorten the life of the unit Therefore periodic cleaning of the filter is recommended n For details of filter replacement refer to MAV 70 mainte nance manual Cleaning 1 Remove the ornamental panel A Refer to section 1 7 2 Open the front panel A Refer to section 1 8 3 Vacuum the dust accumulated on the filter with a...

Страница 34: ... injury Replace the fan motor with extra care in a live state of the unit BVTT 3x6 Fan motor unit Handle Indicator Installation procedures 1 Insert a new fan motor unit into the slot and push the fan motor unit as far as it will go 2 Secure the fan motor unit with the two screws Confirmation after replacement 1 Make sure that indicator of a new fan motor unit lights in green 2 Make sure that all f...

Страница 35: ...wer supply unit within three minutes in consideration of air cooling effect Replacement part Please order the BKMA PS70 Redundant Power Supply Unit n The parts in a power supply unit cannot be replaced Be sure to replace the whole power supply unit Exit Service Device Device Power Supply A Power Supply B Err 3200 Rdy STS Hours h 2400 Removal procedures 1 Remove the ornamental panel A Refer to the ...

Страница 36: ... hours meter For the menu opera tions refer to the operation manual Exit Service Device Device Power Supply A Power Supply B STS Hours h Rdy 3200 Rdy 2400 Power Supply A Exit Service Hours Meter Enclosure Reset Power Supply B 2400h 2400 h 2400h 2 5 HDD Unit Replacement When R A rebuild request for HDD has been generated is flashing in the upper right portion of Home display or when Non Err or Req ...

Страница 37: ...nd press the ENTER key The HDD will stop Removal procedures 1 Remove the front panel lower Refer to the Section 1 7 2 Make sure that indicator of the HDD unit to be replaced lights off 3 Remove the HDD unit gently while pressing the levers in the direction of the arrows HDD unit Indicator Levers Exit Disks Exchange Stop Start Req Rdy Rdy Rdy Rdy Rdy Rdy Rdy 1 2 3 4 5 6 7 8 n Place the removed HDD ...

Страница 38: ... is automatical ly executed when spin up of the drive is completed n The menu Service Disks Exchange also enables you to stop or start up a HDD The menu Service Disks Exchange is used to stop a HDD without Req drive exchange request Select and stop a HDD with extra care If two or more HDDs are selected recording playback may be disabled With a rebuild request for HDD has been generated if other HD...

Страница 39: ...ode S102 2 RS 232C channel setting OFF CH 0 ON CH 1 S102 3 Factory use only S102 4 Factory use only LEDs Ref No Address Color Name Function Normal condition D102 F 1 Green CPU RUN For checking CPU operations Lights up D107 B 4 Green COLLISION Lights up when the ETHERNET data collides Lights off D108 B 4 Green LINK Lights up when the ETHERNET cable is Lights up connected properly D109 B 4 Green TX ...

Страница 40: ...mode ON Normal mode S2 2 RS 232C channel setting OFF CH 0 ON CH 1 S2 3 Factory use only S2 4 Factory use only S3 J 1 Communication mode Select CPU communicating INT select switch using CN5 INT CPU selected by the SY 259 board EXT CPU on the DP 269 board LED Ref No Address Color Name Function Normal condition D1 J 2 Green CPU RUN For checking CPU operations Lights up 2 6 Function of Switches LEDs o...

Страница 41: ...ing normally D4 D 2 Orange HDD4 Indicates HDD4 status Lights up Lights up Operating normally D5 E 2 Orange HDD5 Indicates HDD5 status Lights up Lights up Operating normally D6 F 2 Orange HDD6 Indicates HDD6 status Lights up Lights up Operating normally D7 G 2 Orange HDD7 Indicates HDD7 status Lights up Lights up Operating normally D8 H 2 Orange HDD8 Indicates HDD8 status Lights up Lights up Operat...

Страница 42: ...ating mode setting OFF Monitor mode ON Normal mode S102 2 RS 232C channel setting OFF CH 0 ON CH 1 S102 3 Factory use only S102 4 Factory use only S102 C 7 Reset switch Initialize the PU 102 board LED Ref No Address Color Name Function Normal condition D102 C 8 Green CPU RUN For checking CPU operations Lights up 2 6 Function of Switches LEDs on Board S101 S102 D102 1 2 3 4 5 6 7 8 A B C D E F G H ...

Страница 43: ...TSC MODE Lights up when the unit is set to NTSC mode D302 D 1 Green PAL MODE Lights up when the unit is set to PAL mode D303 D 1 Green REF VIDEO Lights up when a reference video Lights up signal is input 2 6 Function of Switches LEDs on Board D301 D302 D303 1 2 3 4 5 A B C D E F G H J A side Component side ...

Страница 44: ...g mode setting OFF Monitor mode ON Normal mode S301 2 RS 232C channel setting OFF CH 0 ON CH 1 S301 3 Factory use only S301 4 Factory use only S302 B 5 Reset switch Initialize the main CPU S303 A 7 Communication mode Factory use only EXT select switch 2 6 Function of Switches LEDs on Board H G F E D C B A 1 2 3 4 5 6 7 8 S503 S504 S402 D406 S501 S401 D503 S502 D306 S301 S303 S302 D101 S601 S603 S6...

Страница 45: ...lect switch S504 H 5 REMOTE 5 Communication Factory use only 422 mode select switch S601 D 1 MONITOR L ch output level Sets the output level 4 dBm select switch 4 0 _3 _20 dBm S602 E 1 MONITOR L ch head room Sets the head room level 20 dB level select switch 20 18 16 dB S603 D 1 MONITOR R ch output level Sets the output level 4 dBm select switch 4 0 _3 _20 dBm S604 E 1 MONITOR R ch head room Sets ...

Страница 46: ...trol of LCD Panel 1 Remove the ornamental panel A Refer to section 1 6 2 Turn RV1 and adjust the contrast of LCD panel for the desired level 3 Install the ornamental panel A Refer to section 1 6 2 7 Contrast Control of LCD Panel RV1 ...

Страница 47: ...des acquéreurs de l équipement décrit dans ce manuel Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l équipement à moins d une permission écrite de Sony Corporation Das in dieser Anleitung enthaltene Material besteht aus Informationen die Eigentum der Sony Corporation sind und ausschli...

Страница 48: ...Printed in Japan Sony Corporation 1999 8 16 Broadcasting Professional Systems Company 1998 MAV 70 SY BKMA PS70 SY J E 3 200 845 02 ...

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