SOLOY AVIATION SOLUTIONS
CESSNA 206 WITH WING MOUNT CAMERA
MAINTENANCE MANUAL SUPPLEMENT
WINGS 57-41-02
INTERCOSTAL WEB AND BLOCKS –
October,
2011
REMOVAL/INSTALLATION
Page
401
INTERCOSTAL WEB AND BLOCKS – REMOVAL/INSTALLATION
1. INTERCOSTAL
BLOCKS
– REMOVAL/INSTALLATION
A. Removal (Figure 1)
(1) Cut safety wire and remove bolts from dovetail mount. Tagging or otherwise
identifying dovetail spacer locations on spacers will facilitate reassembly.
(2) Remove wing access covers 510ZBS and 510YBS.
(3) Remove fasteners (3) holding intercostal block (2) to the intercostal web (1).
(4) Remove intercostal block and all shims.
(5) Reinstall wing access covers 510ZBS and 510YBS. Check wing access
location 510YBS for correct cover without cable pass through hole.
B. Installation
(1) Remove wing access panels 510ZBS and 510YBS.
(2) Use a small dab of adhesive to hold shims in place per Figure 1. Half circle
shim may be installed in place against spar.
(3) Align intercostal block with previously match drilled holes. With intercostal
block inside wing, bolt Soloy installation tool 916T1220-1 to spar and
intercostal blocks.
(4) Install clecos to temporarily hold the block in place and then remove the
clecos one by one while installing the fasteners listed in Chapter 57 of the
Cessna 206 Wing Mount Camera Illustrated Parts Catalog S2061A.
(5) Reinstall wing access panels 510ZBS and 510YBS. Replace access panel
screws if the screws are worn or stripped
(6) Reinstall dovetail mount, spacers, washers and bolts. Torque bolts evenly 80
to 90 in-lb. Safety wire dovetail mount bolts front to rear per MS33540 using
wire per MS20995C30.