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August 2020

Solar Stik

, Inc.

24VDC PRO-Verter 7000-120 AGS Operator Manual

WARNING

The 24VDC PRO-Verter 7000-120 AGS is NOT GFCI protected.

Electric Shock Hazard

DON’T LET THIS BE YOU!

HIGH VOLTAGE:

System components,

photovoltaic (PV) arrays, and generators may
have lethal line voltages. Extreme care should be
taken to protect against electrocution.

Always:
• Work with another person in case an

emergency occurs.

• Disconnect power before performing

maintenance.

• Wear safety glasses whenever working on any

part of a System that requires exposure to
mechanical or direct electrical contacts.

WARNING

Standing water around the electrical equipment and/or intrusion of water into the
System components can increase the risk of electrical shock.

Содержание 20-0104016

Страница 1: ...Solar Stik Inc OPERATOR AND MAINTENANCE MANUAL FOR THE 24VDC PRO VERTER 7000 120 AGS Updated 20200817 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Rev PN 20 0104016...

Страница 2: ...nverter function using energy stored in batteries 13 Hybrid automatic functions 13 Load Support automatic functions 13 Peak Power Delivery manual functions 13 Selecting a Generator Grid AC Source 14 T...

Страница 3: ...utton Menus 36 METER Button Menus Read only Displays 37 SETUP Button Menus 38 TECH Button Menus 43 OPERATOR INSTRUCTIONS Power Up the PRO Verter 44 Set the Clock 44 Adjust the AC INPUT Setting 45 Sett...

Страница 4: ...16 Powering up the PRO Verter 44 Figure 17 Setting the PRO Verter clock 44 Figure 18 Generator Status LEDs and AGS Test Button 48 Figure 19 Louvered vent cover 50 Figure 20 Air filter 50 Figure 21 Co...

Страница 5: ...5 August 2020 Solar Stik Inc 24VDC PRO Verter 7000 120 AGS Operator Manual Section Page s Description Date First published Feb 2019 Revision History...

Страница 6: ...s fuel consumption wet stacking maintenance or logistic support Durations of silent operation are critical Use of renewable power generation is desirable Less reliance on grid utility power is desirab...

Страница 7: ...lated to specific circuits or hardware in the PRO Verter Modes refer to the operational status of the PRO Verter circuits This manual provides an overview of the core functions and operation modes of...

Страница 8: ...ns and safety information contained in this manual While the PRO Verter is designed for indoor outdoor operation the User Interface control panels must not be exposed to rain snow moisture or liquids...

Страница 9: ...es no representations or warranties regarding the use of the System in connection with life support systems or other medical equipment devices Safety Information Labels Your safety and the safety of o...

Страница 10: ...rs labs and telecommunication rooms Using the Fire Extinguisher When using the extinguisher on a fire remember PASS Pull the pin Aim the nozzle or hose at the base of the fire from a safe distance Squ...

Страница 11: ...thal line voltages Extreme care should be taken to protect against electrocution Always Work with another person in case an emergency occurs Disconnect power before performing maintenance Wear safety...

Страница 12: ...ld be open only to access operator controls and closed at all other times Impact Equipment should not be dropped onto hard surfaces at a height greater than one foot when transporting or during operat...

Страница 13: ...e operator with a flexible architecture that allows for the addition of multiple power sources such as renewable power generation Load Support automatic functions Operating conditions The Surge Load A...

Страница 14: ...r generator AC power sources and can be easily programmed to work with the amperage limits of both the AC source circuits and the AC load circuits Once programmed the PRO Verter effectively calculates...

Страница 15: ...tries A minimum of four 4 energy storage modules i e Expander Paks or Power Paks must be present and functioning for the PRO Verter to be able to operate at its rated power DC Voltage The PRO Verter h...

Страница 16: ...cuit Recovery Circuit AC powered System Recovery overdischarged batteries NATO Circuit DC Load or Battery Charging circuit Both the primary and the support circuit functions of the inverter charger ar...

Страница 17: ...power will be directed prioritized to the load reducing DC flowing from the batteries prolonging battery operation time and the reducing need for AC from a grid utility or generator source If a PRO V...

Страница 18: ...ter use If the PRO Verter is being used with grid utility power the transfer switch allows the PRO Verter to control multiple conditions under which power is harvested including time of day peak shavi...

Страница 19: ...GER CHG LED will blink rapidly Once the AC voltage is accepted the AC transfer relay closes passing AC power to the load and then CHARGE function begins indicated by a steady on CHG LED at the User In...

Страница 20: ...eries to the loads rather the loads connected to the inverter are powered directly using the external AC power pass through power However if power from the external AC source is interrupted the invert...

Страница 21: ...tion in which the generator either has not started or has not provided the correct run gen sense signal voltage to the AGS module after four 4 start attempts Testing the AGS Function There is a red AG...

Страница 22: ...parameters it will shut down and attempt to protect itself the battery bank and the AC loads If there is a condition that causes the inverter to shut down it will be reflected as a FAULT with the indi...

Страница 23: ...he PRO Verter will operate at 100 of its rated capacity in terms of charging batteries and supporting AC loads via the inverter As the temperature increases within its normal operating temperature ran...

Страница 24: ...red and the charging current to the ESMs to decrease temporarily to allow the charger to cool down PRO Verter Internal Cooling The PRO Verter has four 4 internal cooling fans to maintain the internal...

Страница 25: ...for additional details Meter Circuits The PRO Verter accurately tracks and provides data in both real time and historical format It has dedicated menus in the METERS programming for both the AC and DC...

Страница 26: ...circuit It ensures the potential for a reverse polarity connection within the circuit is minimized If a problem occurs in a leg of the Inter Connect Circuit the affected leg will disconnect from the p...

Страница 27: ...ircuit Breaker Protections The Inter Connect network is protected from overloads and short circuits through a network of circuit breakers strategically placed throughout the circuit It ensures that th...

Страница 28: ...ds vary among PRO Verters according to model selected PRO Verter 7000 A B C D Description Connector Voltage Amps Watts A Battery Input Connection Inter Connect Port 24 VDC 100 A 2400 W B Power Switch...

Страница 29: ...e connected as shown in the diagram on the I Plate The diagram illustrates component connections but not the actual physical arrangement of the components for a specific application The Information Pl...

Страница 30: ...is a generator fault For an AMMPS generator these LEDs are active but do not report the status of the generator Auto Generator Start AGS Alarm ON OFF Switch In the ON position an alarm will sound as w...

Страница 31: ...ition exists in the System CHG Green Indicates when the Charge function is operating INV Green Indicates when the Invert function is operating Figure 13 LCD user interface AC IN and AC OUT Breakers Ci...

Страница 32: ...is off no utility or AC generator present ON Charger steady on See the LCD screen to determine charge status BLINKING display says Charger Standby The charger is in Charger Standby mode This occurs w...

Страница 33: ...menu trees commonly accessed at the PRO Verter s User Interface FAVS Favorites CTRL Control METER Home SETUP TECH Each one of these options will introduce several sub menus and programming based on t...

Страница 34: ...the different menu items and available PRO Verter settings Push the SELECT knob to enter a menu item or to save a setting once it is displayed on the LCD screen The LCD screen can be refreshed by hol...

Страница 35: ...Button 01 System Setup 01A Set Clock 01B Screen Setup 01C Temp Display 01D Max Charge 02 Inverter Setup 02A Search Watts 02B LBCO Setting 02C AC In Time 02D AC In VDC 02E AC In SOC 02F Power Up 03 Ch...

Страница 36: ...olarstik com Green menu items represent factory default settings read only settings or options that exist within a specific menu item Gray menu items highlight features NOT currently used in the PRO V...

Страница 37: ...00 SOC Available Statuses Windows in 04A 05A BMK Status 05B Battery SOC Think n BMK Ready No Comm No BMK Factory Fault Power up Fault Unknown Fault Think n Factory Fault Power Up Fault Unknown Fault 0...

Страница 38: ...trast 0 100 Set Temp Display Celsius Set Clock AM PM 11 18AM Set Screen Setup Pwr Save 0 60min 02 Inverter Setup 02A Search Watts OFF 02B LBCO Setting Volts 24 4 02C AC In Time 6 00A to 6 00P 02D AC I...

Страница 39: ...rolled Set Max Charge Time 12 0 Hrs Set Final Charge Stage Silent Set Final Charge Stage Float Set Final Charge Stage Multi Range Time Amps SOC Range 0 1 to 25 5 Hrs Range 0 to 250 ADC Range 50 to 100...

Страница 40: ...PM 00 00A Default OFF Set Stop Gen Hour 1 00P Set Stop Gen Minute 00 45P Set Stop Gen AM PM 00 00P Set Stop Gen Hour 12 00P Set Stop Gen Minute 00 00P Set Stop Gen AM PM 00 00P Set Start Gen AC Amps O...

Страница 41: ...Set Start Quiet Minute 0 00P Set Start Quiet AM PM 0 00A Default OFF Set Stop Quiet Hour 1 00P Set Stop Quiet Minute 00 45P Set Stop Quiet AM PM 00 00P Set Stop Quiet Hour 12 00P Set Stop Quiet Minute...

Страница 42: ...UP 05 BMK Setup 05A Charge Eff Auto 05B AmpHour Size 630 AH 05A Charge Eff Range Auto 50 99 05B AmpHour Size Range 200 2500 Default Auto BMK Setup Notes The AmpHour Size value should be set according...

Страница 43: ...s F Specific fault listed if no fault No Fault History displays H1 the most recent fault H2 H9 are the faults in the earliest past record with H9 being the oldest 04B AGS Faults Press Select 04C PT Fa...

Страница 44: ...forms an internal diagnostic check to ensure the functions can be safely used While this is occurring the LCD at the keypad will flash individual revision information for all of the control boards tha...

Страница 45: ...be capable of meeting the full demand that the PRO Verter s AC INPUT setting allows The total AC load must be rated for continuous power that is less than the total power the AC INPUT setting allows T...

Страница 46: ...utput It is typically used in operations where the PRO Verter is connected to a generator or Grid AC power source that is rated for LESS AC output than the Inverter output power rating of the PRO Vert...

Страница 47: ...are mitigated 5 Use the PRO Verter Meter and Tech menus to determine where a fault condition exists 6 Contact your FSR The most common PRO Verter performance problems are due to temperature issues Th...

Страница 48: ...fter four 4 start attempts Testing the AGS Function The red AGS Test button at the AGS interface can be used to confirm that all wiring from the generator to the AGS module is correct and the AGS circ...

Страница 49: ...rrect cable installed between the two ports on the RMK See PRO Verter Remote Monitoring Kit RMK LAN Operator Manual Display shows unrecognized letters or symbols Static electricity may have been disch...

Страница 50: ...endent upon the temperature at which it is operating It performs optimally within a narrow temperature range and less so as the temperature falls outside of that range Heat will cause the PRO Verter t...

Страница 51: ...ong enough that any remaining moisture inside will dry When it is dry reintegrate the component to the System and test it to determine if it is still functional WARNING Standing water around the elect...

Страница 52: ...te the RESET button on the right side of the control board 3 Press and hold the RESET button for approximately ten 10 seconds until the RESET LED comes on and flashes rapidly 4 Once the rapid flashing...

Страница 53: ...tatuses Faults and Resolutions Reported by the PRO Verter This guide is interactive if used on a computer or handheld device Each of the faults in the lists below is touch linked to an explanation of...

Страница 54: ...itch has it in Standby until the external source is disconnected No Inverter Comm The LCD user interface is not receiving any communication data via the PRO Verter s Internal Circuit Network Solution...

Страница 55: ...ttery voltage increases rapidly toward the maximum programmed charge voltage 29 0 VDC The lower the battery voltage the higher the current Constant Voltage This is the period when the battery voltage...

Страница 56: ...er the generator still runs until the FAVS F5 Gen Run VDC Set Stop Gen 1 Minute and cool down Setup 04J time is met Note Most faults inverter AGS and BMK also alternate with the inverter charger statu...

Страница 57: ...n Check the METER 01A DC Volts and METER 01B DC Amps meter values on the LCD screen It should be close to the maximum rated or programmed charge current if the battery voltage is under 28 8 VDC on 24...

Страница 58: ...ad on the PRO Verter output has exceeded the inverter s AC current protection limits This fault may occur because the connected AC loads are larger than the inverter s output capacity due to unauthori...

Страница 59: ...ge at the battery bank These two voltages should be very close 0 5 VDC difference If not ensure all connections are tight and the power switch on each Expander Pak is turned on This fault automaticall...

Страница 60: ...turned off to prevent the batteries from being overdischarged The fault message displays and the FAULT red LED illuminates when the battery voltage drops below the LBCO Setting FAVS F4 value for more...

Страница 61: ...has proper ventilation and the PRO Verter cooling fans are working and that the air filters are clean Shade the PRO Verter from exposure to direct sunlight Solar loading is a major source of heat buil...

Страница 62: ...is not closed while charging Solution If one of these internal faults occurs the inverter will require an inverter or power reset to clear the fault After resetting the inverter press the INVERTER ON...

Страница 63: ...knob The top line shows 04A AGS Status and the bottom line displays the current status of the AGS An AGS status of Off or Ready indicates the user interface and the inverter is communicating with the...

Страница 64: ...in the gray box would appear only if the PRO Verter were programmed differently They are shown only as a reference Back to Quick Links page Start Amp Generator has autostarted based on the SETUP 04C G...

Страница 65: ...Once the AGS status indicates Warm up the PRO Verter s AC input ignores any incoming AC power This prevents the PRO Verter from loading the generator during warm up Once the AGS has determined that th...

Страница 66: ...tting down the generator successfully started and ran for more than two 2 minutes but the generator unexpectedly stopped before the active AGS autostop condition was finished This fault occurs when th...

Страница 67: ...fault codes adequate fuel and refer to the generator Operator and Maintenance Manual If the generator starts reconnect it to the System and attempt to start it manually ON using the PRO Verter control...

Страница 68: ...is determined be sure to enable the AGS to autostart Go to the CTRL 03 Gen Control menu and select AUTO Once the fault is cleared and the reason for the fault is determined the AGS again to see if th...

Страница 69: ...s correctly seated into the sense module b If the LED is blinking red there is no communication or there is an unrecognizable communication on the network Check the communication cable ensure it is co...

Страница 70: ...ik Technical Service Unknown Fault This fault message displays when the BMK has sent a fault code that is not recognized by the user interface Solution Call Solar Stik Technical Support Power up Fault...

Страница 71: ...that is network connected to be cleared erased Refer also to the TECH 04 Fault History 04D Clear Faults menu See the diagram below Rotate the SELECT knob to display the second and third screens for t...

Страница 72: ...til 04 AGS Meters or 05 BMK Meters is displayed AGS and BMK Meters represent the only data sets for the generator or the battery system that are cumulative The DC and AC meters indicate current status...

Страница 73: ...This meter does not replace the hour meter for total hours the generator has run AGS Temp This feature is not enabled in the PRO Verter 7000 Days Since Gen Run This menu displays the number of days si...

Страница 74: ...displayed DC Amps BMK This meter displays the real time charge current amps into battery or discharge current amps out of the battery as measured through the BMK shunt Charging is shown as a positive...

Страница 75: ...is shown After this value has been reset the display will begin monitoring and showing new minimum DC input values If the battery monitor is not connected or not communicating the display will show 0...

Страница 76: ...on and flashes rapidly 4 When the rapid flashing has begun release the Power ON OFF push button The Status LED will go off after the button is released 5 After the inverter reset is completed press th...

Страница 77: ...DC Output 5 A 1 USB 5 A Breakers may vary with Custom Port Types Fuse s 2 3 A internal Weights and Dimensions L x W x H Weight 105 lb 46 3 kg Dimensions 27 5 x 19 75 x 13 90 in 69 9 x 50 x 35 3 cm In...

Страница 78: ...cess to vital operating data of the PRO Verter via the user interface on the Faceplate The RMK also records and stores all of the data from the PRO Verter and provides tabular and graphical reports of...

Страница 79: ...enewable energy power generation systems with detailed explanation of system components Advanced configuration options with hands on deployment of actual systems will enhance student understanding Sol...

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