Grill Assembly
Step 20:
(Continued)
Refer to Fig. 20B – Add (2)
additional M6x15 bolts from
INSIDE the Cabinet to secure
the Sear Burner Housing.
Refer to Fig. 20E – Attach Sear Burner
Control Knob over the valve stem.
Make sure the flat portions match up
so the Knob can slide on.
Refer to Fig. 20C – Pick up the HVR
and UNSCREW the (2) M4x5 bolts
from the Gas Valve.
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Refer to Fig. 20F – Locate
the Sear Burner and lift up
the igniter wire that you
moved over to here from
the Control Panel. On the
bottom of the Burner you
will see a pin connection
to the electrode. Push the
igniter wire onto the pin.
Refer to Fig. 20D – Position valve
between the front panel and inner wall
of the Sear Burner Housing. Align the
holes and attach the valve using the (2)
M4x5 bolts that were removed earlier.
Fig. 20B
Fig. 20C
Fig. 20D
Fig. 20E
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Fig. 20G
Refer to Fig. 20G – Carefully so you do not pull the
wire off, tilt the burner open tube end down and
slide through the opening in the housing and ONTO
the nozzle end of the gas valve, making sure the
valve tip is INSIDE the burner tube (Fig. 20G).
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Fig. 20F
Step20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20G – Fasten the Sear Burner to
the bracket at the back wall of the housing using
(2) ST4.0x10 screws.
Assembly
19
Step 21: Installing the Igniter Battery
Locate
: The AA battery can be found on the
Hardware Blister Card
Procedure:
Refer to Fig. 21 – unscrew the
black cap from the Electronic Igniter. Insert
the AA battery with the + end facing out.
Screw the black cap back onto the Igniter.
When you press the soft black button on the
cap, you should see small sparks jumping
from the electrodes onto all the Burner Tubes
and the Sear Burner. The Igniter will light ALL
the burners when you open the gas control
valves and press it.
Note
:
Make sure when your screw the black cap
onto the electronic ignitor, you do not
cross thread the cap.
Step 22: Assemble Damper Knob
Locate
: Damper Knob
Procedure
: Refer to Fig. 22 – screw the
Damper Knob onto the Damper Slide.
Fig. 20H
Refer to Fig. 20H – Fasten the Sear Burner to
the bracket at the back wall of the housing
using (2) ST4.0x10 screws.
16