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No.  TQ1230001-OM106-B

 

7.Maintenance 

 

 Implement the maintenance and check shown below in order to use the vacuum gripper 

safely and in an appropriate way for a long period of time. 

 

7.1. Maintenance for vacuum gripper 

 

   

 

Caution 

1

 

Check before and after the maintenance work 

When the product is to be removed, turn off the power supply, and be sure to cut off the supply pressure and 
exhaust the compressed air. Confirm that the air is released to atmosphere. 
When mounting the product after the maintenance work, supply compressed air, connect to the power, check 
if it functions properly and have a leakage inspection.   

2

 

Maintenance should be performed according to the procedure indicated in the Operation Manual. 

 

Improper handling can cause damage and malfunction of equipment and machinery.

 

3

 

Maintenance work

 

Compressed air can be dangerous when handled incorrectly. Therefore, in addition to observing the product 
specifications, replacement of maintenance activities should be performed by personnel with sufficient 
knowledge and experience pertaining to pneumatic equipment. 

4

 

Draining

 

Remove condensate from air filters and mist separators regularly. If the collected drainage is drained to the 
downstream side, it can stick inside of the product, causing operation failure and failure to reach the specified 
vacuum pressure. 

5

 

Do not disassemble or modify the product, other than the replacement parts specified in this manual.

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание ZXP7 X1 KA Series

Страница 1: ...Product Number ZXP7 X1 KA The outward appearance showed on this manual is an example of the vacuum gripper with suction cups which is indicated by the product number ZXP7A ZPB25JS X1 KA Refer to the s...

Страница 2: ...4 1 Mounting 12 4 2 Wiring 13 4 3 Piping 14 5 Dimensions 15 5 1 Vacuum Gripper 15 5 2 Center of gravity 16 5 3 Suction cup with adapter 17 6 How to change the number of cups 19 6 1 Change to 1 cup wi...

Страница 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Страница 4: ...failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Suction cups are exclud...

Страница 5: ...fications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Please check the specifications before use Do not Do not use in an atmosphere containing flamm...

Страница 6: ...ripper Operating environment Do not use in an environment where corrosive gases chemicals sea water water or steam are present Do not use the product in a place where the product could be splashed by...

Страница 7: ...selected Parallel pin 5x10 1 pc Hexagon socket head cap screw M5x10 8 pcs Plug 4 pcs Part No M 3P When cup mounting flange shape is selected Used for decreasing the number of suction cups Tie band 1 p...

Страница 8: ...of the Product Air supply port Parallel pin Digital pressure switch O ring 25 6x20 8x2 4 Parallel pin Cups with adapter Robot mounting flange Conforming to ISO 9409 1 31 5 4 M5 Cup mounting flange Wi...

Страница 9: ...rd CE UKCA MARKED Note 1 The weight changes by the selected suction cup Refer to 3 4 How to order Note 2 May be restricted depending on the cup diameter mounting orientation or workpiece Please use wi...

Страница 10: ...airtight the suction flow becomes zero and vacuum pressure is at the maximum value Pmax 2 When the suction port is opened gradually air can flow through air leakage suction flow increases but vacuum p...

Страница 11: ...required lifting force can then be determined by dividing the theoretical lifting force by the safety factor t Lifting force Theoretical lifting force t Theoretical lifting force Theoretical lifting...

Страница 12: ...mber ZP3PA T2JT 7A X2 Cup with adapter 7 Attachment ZP3PA T1JT 7A X2 Cup unit Part number Weight by cup material g cup ZPT1 A6 ZPT2 7A X2 ZPT3 7A X2 Adapter unit Vacuum inlet Male thread M6x1 ZPT2 7A...

Страница 13: ...d assemble them with bolts included in the accessories Tightening torque 3 0 0 3 Nm Connect the wiring after mount the robot mounting flange Refer to 4 2 Wiring 4 Tighten the vacuum gripper to the rob...

Страница 14: ...itch cable specifications Conductor cross section mm2 0 15 AWG26 Insulator O D mm 1 0 Color Brown Blue Black 3 core Sheath Finished O D 3 4 Lead wire length 2m Tip loose wire Caution Do not lift up th...

Страница 15: ...ort P Refer to P 24 2 installation of tubing When you remove the tube push the release button and pull out the tube When supplying release pressure is necessary remove plug part No KQ2P 04 and connect...

Страница 16: ...15 No TQ1230001 OM106 B 5 Dimensions 5 1 Vacuum Gripper 60 Operating range 50 to 70 60 Operating range 50 to 70 Cup distance is changeable...

Страница 17: ...16 No TQ1230001 OM106 B 5 2 Center of gravity ZXP7A ZPB25JN X1 KA Center of gravity X Y Z 1 77 1 18 52 07 Z X Y X Z Y Unit mm...

Страница 18: ...2C 7A X2 32 35 20 24 5 2 3 13 15 17 5 19 5 22 24 Model ZPG B 7A X2 Suction cup form Bellows type Dimensions Model A B D E F G H Y ZPG10B 7A X2 10 12 5 5 13 5 21 5 26 5 5 ZPG13B 7A X2 13 15 8 7 19 24 2...

Страница 19: ...at vacuum pressure 85 kPa Model ZPG16J 7A X2 Suction cup form Multistage bellows type 2 5 Stage Model ZPG B25 B30 J 7A X2 Suction cup form Multistage bellows type 3 5 Stage Dimensions Model A B D E F...

Страница 20: ...al in the accessory plug then mount the plugs to plate A 4 places 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to plate A Reassemble the pa...

Страница 21: ...cup mounting flange with cup removed in the process 1 above 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to the product Reassemble the part...

Страница 22: ...asket seal in the plug then mount the plugs to plate A Reassemble the parts by reversing the disassembling process with specified tightening torque Caution Tightening torque 1N m As reference tighten...

Страница 23: ...2 Maintenance should be performed according to the procedure indicated in the Operation Manual Improper handling can cause damage and malfunction of equipment and machinery 3 Maintenance work Compres...

Страница 24: ...tion at the time of initial use The adapter screw point may become loose depending on the operating conditions and environment Be sure to perform regular maintenance How to replace the suction cup Pul...

Страница 25: ...ecrease and this product may drop a workpiece during gripping Please perform of safety measures by customer systems Mounting Warning 1 Tighten to the specified tightening torque If the tightening torq...

Страница 26: ...n tubing Within 0 1mm Polyurethane tubing Within 0 15mm Within 0 2mm Do not use tubing which does not satisfy the specified tubing O D accuracy It may cause difficulty in connecting the tubing leakage...

Страница 27: ...ups are manufactured for use with industrial products they should not come into direct contact with medicines food products etc 2 Depending upon the weight and shape of the workpieces the diameter qua...

Страница 28: ...afety measures needs to be taken to prevent falling of workpiece during transfer of the object When gripping with cups which do not grip object is required connect the vacuum saving valve ZP2V series...

Страница 29: ...wn in the table below Storing in an environment other than that recommended below may lead to changes in properties deformation discoloration cracking increased adhesiveness etc Recommended Storage En...

Страница 30: ...Fluctuation in supply pressure Reconsider compressed air circuit line Addition of a tank etc Vacuum pressure may fluctuate under certain conditions due to ejector characteristics Lower or raise suppl...

Страница 31: ...leshooting apply for UKCA 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior noti...

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