background image

-5- 

 

1. How to Operate 

 

1.1 Outline 

1. This is equipment used to remove dust that is stuck to a workpiece due to static and to remove static 

electricity and collect dust to prevent dust from sticking to the workpiece again. 

2. Ionized air from IZN10E ionizer neutralizes static electricity and blows dust away from the workpiece.

 

 

1.2 Installation and Piping 

1. This product must be installed on a stable horizontal surface. 
2. Avoid using in a place where noise (electromagnetic wave and surge) is generated. 

It  may  cause  failure  or  damage  to  the  product.  Take  measures  to  prevent  noise  at  source  and  avoid 
power and signal lines from coming into close contact. 

3. Do not allow foreign matter, workpiece or tool to enter the ionizer nozzle. 

There  is  an  emitter  inside  the  nozzle.  If  the  emitter  gets  in  contact  with  metallic  workpieces  or  tools, 
electrical shock may cause injury. If emitter is damaged, it may interfere with the specified function and 
performance, and may also cause operation failure and accident. 

4.  Mounting,  wiring  or  adjustments  should  never  be  done  without  shutting  off  the  power  supply  to  the 

product. 

5. Make sure to confirm the effect of static elimination after installation. 
6. Power supply required to the product is 24 VDC and 1A. 

When  power  is  supplied  to  the  product  without  using  the  exclusive  AC  adapter,  make  sure  to  use  a 

stabilization  power  supply  and  connect  wiring  to  the  DC  plug  that  is  provided  with  the  product  as  an 
accessory. 

- Refer to P6 for wiring. 

7. AC power supply cable of the exclusive AC adapter has a socket configuration that is for 100 VAC. 

The AC adapter is applicable to 100 to 240V. Replace it with a socket that is applicable to other voltage if 

necessary. The socket needs to be prepared by the user. 

8. D-class ground connection (ground with a resistance of less 

than 100Ω) MUST be used to the product.   

Without grounding, the product will not provide the designed performance. 

9. Operate in an environement in the specified ambient temperature and fluid temperature ranges   

(0 to 55

o

C). 

Avoid  sudden  temperature  changes  even  within  specified  temperature  range,  as  it  may  cause 
condensation. 

10. For air piping, use SMC tubing of diameter 10 mm or equivalent. 
11.

 

It is recommended to use supply air which purity class is 2:4:3

 

2:5:3

 

2:6:3 of ISO08573-1:2010

JIS 

B8392-1:2012

  or higher. The air containing mist or dust will cause the performance to decrease and 

shorten  the  maintenance  cycle.  Install  a  dryer  (IDF  series),  air  filter  (AF/AFF  series),  and/or  mist 
separator (AFM/AM series) to the upstream of the product to obtain clean compressed air. 

12. Air connections should only be made with the pressure supply turned off. 

Flush the system before piping to prevent foreign matter from entering inside the product. 

13. Do not allow humans or objects to touch the ionizer while power is being supplied. 

Otherwise, the offset voltage may change or the HV LED may turn ON. 

14. Do not make a rapid pressure change while power is being supplied to the ionizer.   

It will cause the NDL LED to turn ON. 

15. Do not use this product in an enclosed space. 

This product utilizes the corona discharge phenomenon. Although the amount is very small, Ozone and 
NOx are generated. Ozone condensation can increase if used in an enclosed space, which can affect 
the human body, so ventilation is necessary. Even when the room is ventilated, operating more than one 
product in a small space may increase the ozone density. Confirm that   
the ozone density in the operating environment is not more   
than the standard value of 0.1 ppm before starting operation. 

16. When the dust collector is operating, air is discharged 

vigorously from the exhaust port. 
Prevent exhausted air from contacting people or objects. 
Piping (I.D. 32mm) or dust collecting bag must be connected 
to the exhaust port. 

17. Read and understand the Operation Manual of this product 

before using. Confirm safety before starting operation. 

18. If anything such as a part drops through to the bottom in the   

static elimination area, remove the mesh and take it away. 

 

Mesh is 

removable 

Содержание ZVB40

Страница 1: ...PRODUCT NAME Desktop Duster Box MODEL Series Product Number ZVB Series Applicable model ZVB40 Document No ZVB OM00201 ...

Страница 2: ...tion Method 7 1 6 Operation step with photoelectric sensor 8 1 7 Removal of side cover 9 2 Desktop Duster Box ZVB Series 10 2 1 Specifications 10 2 2 How to Order 10 2 3 Construction 11 2 4 Dimensions 12 2 5 Offset Voltage and Discharge Time 13 3 Ionizer Functions 14 3 1 Functions 14 4 Maintenance 15 4 1 Maintenance of Ionizer 15 4 2 Valve Maintenance 16 ...

Страница 3: ...ly review all specifications of the product referring to its latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly An operator who is appropriately trained and experi...

Страница 4: ... your nearest sales branch 2 For any failure or damage reported within the warranty period which is clearly SMC s responsibility a replacement product or necessary parts will be provided This limited warranty applies only to the SMC product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty term...

Страница 5: ...on If fluid other than compressed air is used consult SMC 3 The product is not designed to be explosion proof Never use in an atmosphere of potential dust explosion flammable gas or explosive gas It may cause fire Caution 1 This product has not been cleaned When using this product in a clean room environment flush and confirm the product s purification level before use Handling Caution 1 Do not dr...

Страница 6: ...Operate in an environement in the specified ambient temperature and fluid temperature ranges 0 to 55o C Avoid sudden temperature changes even within specified temperature range as it may cause condensation 10 For air piping use SMC tubing of diameter 10 mm or equivalent 11 It is recommended to use supply air which purity class is 2 4 3 2 5 3 2 6 3 of ISO08573 1 2010 JIS B8392 1 2012 or higher The ...

Страница 7: ...ort circuit Terminal A shorter side Connect the 24 VDC wire Terminal B longer side Connect the 0V wire 3 Solder the wires and bend and clamp the crimping area of terminal B with pliers Protect the terminal A side with a heat shrinkable tube 4 Mount the cover onto the body and confirm that the lead wires are correctly connected 0 2 to 0 33mm 2 AWG 22 to 24 Coating outside diameter 1 5 to ø1 7mm Ter...

Страница 8: ... switch The operation time can be selected from continuous 2 second 5 seconds or 10 seconds 4 Set the additional air flow pulse operation time with the Additional air flow pulse operation time set switch The operation time can be selected from continuous no pulse 50ms or 100ms 5 Check the actual static and dust eliminating condition of the workpiece When the additional air flow is too strong adjus...

Страница 9: ...0 seconds Additional air flow and the ionizer operate for the set operating time 4 Stops static elimination neutralization and dust removal Additional air flow and operation of the ionizer stop after the set operating time 5 Stops collecting dust Dust collector stops 6 Remove part from ZVB Desktop Duster Box Electricity and dust removal completed 0 5sec 0 5sec When operating with Timer the sensor ...

Страница 10: ...p duster box 2 Slide the side covers while lifting the top cover assembly as shown in the figure below The piping and wiring of the top cover assembly and body are connected so do not lift the top cover more than required 3 Return the top cover assembly to the original position while placing the position of the tube to the slot in the body Tighten the holding screws with a 1 50 0 15Nm of the tight...

Страница 11: ...ing the dust collector The values are provided just as a guide as they will vary depending on the material and size of the workpiece 4 Value for one dust collector supply pressure 0 1 to 0 5 MPa 5 When additional air flow pressure is set to 0 2MPa and supply pressure to the dust collector to 0 4MPa 6 AC adapter and options exhaust duct hose dust collecting bag are not included 2 2 How to Order 1 S...

Страница 12: ...ctricity restriction grade PET 15 ON OFF switch for dust collector 6 Side cover Static electricity restriction grade PET 16 Exhaust port of the dust collector 7 Photoelectronic sensor 17 Compressed air supply port ø10 8 Mesh Detachable 18 Gronnding screw 9 Power supply switch 19 Restrictor optional With flow adjusting restrictor for use with additional air flow option 10 Operation time set switch ...

Страница 13: ...s set part No ZVB D3A Connection inside diameter ø32mm outside diameter ø36mm Duct collector bag set Part No ZVB P1A Connection inside diameter Duct collector bag filtration rating 10μm Material Polyester Hose band Material SUS Hose band Material SUS Exhaust duct hose Material PVC ...

Страница 14: ...additional air flow 100 ms Without operation of the additional air flow Point for measure ment Offset voltage V Discharge time s Point for measure ment Offset voltage V Discharge time s 1 0 0 0 19 1 0 6 0 18 2 0 6 0 19 2 0 0 0 18 3 1 3 0 19 3 0 0 0 18 4 0 6 0 37 4 0 0 0 40 5 1 3 0 39 5 0 6 0 50 6 2 5 0 37 6 1 3 0 45 Notes When additional air flow pressure is set to 0 2MPa and supply pressure to th...

Страница 15: ...tion will be stopped The incorrect electric discharge could be caused by condensation or dust on the emitters To resolve the error input the reset signal or supply power again after remedying the cause of the incorrect electric discharge CPU ALM When CPU makes an abnormal operation due to noise or other reasons the abnormal signal will be turned OFF ON when it is normal and the PWR green ION HV re...

Страница 16: ...dent 4 1 Maintenance of Ionizer 4 1 1 Emitter cleaning 1 Rotate the handle of the emitter assembly by hand and remove it 2 Ionizer emitter cleaning kit The emitter is cleaned with IZS30 M2 3 Insert the emitter assembly back to the port using caution not to damage the end of the emitter and screw it in Note 4 1 2 Replacement of Emitter 1 Rotate the handle of the emitter assembly by hand and remove ...

Страница 17: ...alves with new ones Note Notes Mounting orientation of the valves is specified Make sure that the connector for wiring should be on the upper side of the valve Use a magnet driver for the replacement sot that the cap nut does not fall into the product 4 Reassemble the parts such as valve and cover in the reverse order of the removal 1 to 3 Cap nut Connector for wiring Cover for valve maintenance D...

Страница 18: ...49 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2014 SMC Corporation All Rights Reserved Revision history Edition B Ionizer changed Replacement parts added ...

Отзывы: