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3. Ionizer Functions 

 

3.1 Functions 

1

Name and description of indication LEDs 

 

 
 
 
 
 
 
 
 

 

2. Alarm 

 
 
 

 

Symbol

 

Color 

Description 

Contents 

PWR 

Green

 

Power supply indicator

 

LED is ON when the power supply is ON; LED flashes when 

the power supply or CPU is abnormal. 

ION / HV 

Green/Red

 

Ion discharge / 
Incorrect high voltage LED

 

Green LED is ON: discharge in progress 
Red LED is ON: high voltage error 
Red LED flashing: CPU error

 

NDL 

Green

 

Emitter maintenance 
indicator

 

LED is ON: ion generation decreased 
LED flashing: CPU error

 

Alarm name

 

Contents 

How to release error 

Power 
supply   
failure

 

When  power  supply  which  is  connected  to  the 
product is not within the range of 24 V +/-10%, the 
abnormal signal will be turned OFF (ON when it is 
normal)  and  discharge  signal  will  be  turned  OFF, 
and the PWR LED (green) will flash to indicate the 
error. 
When  the  failure  occurs,  ion  generation  will  be 
stopped. 

To resolve the error, reset the product 
automatically by connecting a power supply 
which provides a power supply voltage of 24 V 
+/-10%. 

Incorrect 
high voltage

 

When  incorrect  electric  discharge  is  generated 
during operation, the abnormal signal will be turned 
OFF  (ON  when  it  is  normal)  and  discharge  signal 
will be turned OFF, and the ION/HV LED (red) will 
light up to indicate the error. 
When  the  failure  occurs,  ion  generation  will  be 
stopped. 

The incorrect electric discharge could be caused 
by condensation or dust on the emitters. 
To  resolve  the  error,  input  the  reset  signal  or 
supply  power  again  after  remedying  the  cause 
of the incorrect electric discharge. 

CPU ALM

 

When  CPU  makes  an  abnormal  operation  due  to 
noise or other reasons, the abnormal signal will be 
turned  OFF  (ON when  it is  normal),  and the PWR 
(green),  ION-HV  (red)  and  NDL  (green)  LED  will 
flash to indicate the error. 
When  the  failure  occurs,  ion  generation  will  be 
stopped. 

To  prevent  noise,  perform  the  following  actions 
and take countermeasures. 
1. Keep the product away from sources of noise. 
2. Route the power line and cable of the product 
separately. 
3. Install a noise filter to the power supply of the 
product. 
To  resolve  the  error,  supply  power  again  after 
fixing the cause of the error. 

Maintenance 

warning

 

The  maintenance  signal  is  ON  when  static 
electricity 

neutralization 

performance 

has 

decreased  due  to  contamination,  wear  or  damage 
to the emitters.   
The NDL LED (green) will turn ON to indicate that 
cleaning or replacement of the emitters needs to be 
performed. 
The  product  continues  operation  even  when  the 
maintenance warning has been generated. 

When  emitters  are  contaminated,  the  error  can 
be solved by cleaning them. 
However,  when they are worn out or damaged, 
it is necessary to replace the emitter assembly. 
To  resolve  the  error,  input  the  discharge  stop 
signal  or  supply  power  again  after  remedying 
the cause of the error. 

PWR  ION / HV  NDL 

Содержание ZVB40

Страница 1: ...PRODUCT NAME Desktop Duster Box MODEL Series Product Number ZVB Series Applicable model ZVB40 Document No ZVB OM00201 ...

Страница 2: ...tion Method 7 1 6 Operation step with photoelectric sensor 8 1 7 Removal of side cover 9 2 Desktop Duster Box ZVB Series 10 2 1 Specifications 10 2 2 How to Order 10 2 3 Construction 11 2 4 Dimensions 12 2 5 Offset Voltage and Discharge Time 13 3 Ionizer Functions 14 3 1 Functions 14 4 Maintenance 15 4 1 Maintenance of Ionizer 15 4 2 Valve Maintenance 16 ...

Страница 3: ...ly review all specifications of the product referring to its latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly An operator who is appropriately trained and experi...

Страница 4: ... your nearest sales branch 2 For any failure or damage reported within the warranty period which is clearly SMC s responsibility a replacement product or necessary parts will be provided This limited warranty applies only to the SMC product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty term...

Страница 5: ...on If fluid other than compressed air is used consult SMC 3 The product is not designed to be explosion proof Never use in an atmosphere of potential dust explosion flammable gas or explosive gas It may cause fire Caution 1 This product has not been cleaned When using this product in a clean room environment flush and confirm the product s purification level before use Handling Caution 1 Do not dr...

Страница 6: ...Operate in an environement in the specified ambient temperature and fluid temperature ranges 0 to 55o C Avoid sudden temperature changes even within specified temperature range as it may cause condensation 10 For air piping use SMC tubing of diameter 10 mm or equivalent 11 It is recommended to use supply air which purity class is 2 4 3 2 5 3 2 6 3 of ISO08573 1 2010 JIS B8392 1 2012 or higher The ...

Страница 7: ...ort circuit Terminal A shorter side Connect the 24 VDC wire Terminal B longer side Connect the 0V wire 3 Solder the wires and bend and clamp the crimping area of terminal B with pliers Protect the terminal A side with a heat shrinkable tube 4 Mount the cover onto the body and confirm that the lead wires are correctly connected 0 2 to 0 33mm 2 AWG 22 to 24 Coating outside diameter 1 5 to ø1 7mm Ter...

Страница 8: ... switch The operation time can be selected from continuous 2 second 5 seconds or 10 seconds 4 Set the additional air flow pulse operation time with the Additional air flow pulse operation time set switch The operation time can be selected from continuous no pulse 50ms or 100ms 5 Check the actual static and dust eliminating condition of the workpiece When the additional air flow is too strong adjus...

Страница 9: ...0 seconds Additional air flow and the ionizer operate for the set operating time 4 Stops static elimination neutralization and dust removal Additional air flow and operation of the ionizer stop after the set operating time 5 Stops collecting dust Dust collector stops 6 Remove part from ZVB Desktop Duster Box Electricity and dust removal completed 0 5sec 0 5sec When operating with Timer the sensor ...

Страница 10: ...p duster box 2 Slide the side covers while lifting the top cover assembly as shown in the figure below The piping and wiring of the top cover assembly and body are connected so do not lift the top cover more than required 3 Return the top cover assembly to the original position while placing the position of the tube to the slot in the body Tighten the holding screws with a 1 50 0 15Nm of the tight...

Страница 11: ...ing the dust collector The values are provided just as a guide as they will vary depending on the material and size of the workpiece 4 Value for one dust collector supply pressure 0 1 to 0 5 MPa 5 When additional air flow pressure is set to 0 2MPa and supply pressure to the dust collector to 0 4MPa 6 AC adapter and options exhaust duct hose dust collecting bag are not included 2 2 How to Order 1 S...

Страница 12: ...ctricity restriction grade PET 15 ON OFF switch for dust collector 6 Side cover Static electricity restriction grade PET 16 Exhaust port of the dust collector 7 Photoelectronic sensor 17 Compressed air supply port ø10 8 Mesh Detachable 18 Gronnding screw 9 Power supply switch 19 Restrictor optional With flow adjusting restrictor for use with additional air flow option 10 Operation time set switch ...

Страница 13: ...s set part No ZVB D3A Connection inside diameter ø32mm outside diameter ø36mm Duct collector bag set Part No ZVB P1A Connection inside diameter Duct collector bag filtration rating 10μm Material Polyester Hose band Material SUS Hose band Material SUS Exhaust duct hose Material PVC ...

Страница 14: ...additional air flow 100 ms Without operation of the additional air flow Point for measure ment Offset voltage V Discharge time s Point for measure ment Offset voltage V Discharge time s 1 0 0 0 19 1 0 6 0 18 2 0 6 0 19 2 0 0 0 18 3 1 3 0 19 3 0 0 0 18 4 0 6 0 37 4 0 0 0 40 5 1 3 0 39 5 0 6 0 50 6 2 5 0 37 6 1 3 0 45 Notes When additional air flow pressure is set to 0 2MPa and supply pressure to th...

Страница 15: ...tion will be stopped The incorrect electric discharge could be caused by condensation or dust on the emitters To resolve the error input the reset signal or supply power again after remedying the cause of the incorrect electric discharge CPU ALM When CPU makes an abnormal operation due to noise or other reasons the abnormal signal will be turned OFF ON when it is normal and the PWR green ION HV re...

Страница 16: ...dent 4 1 Maintenance of Ionizer 4 1 1 Emitter cleaning 1 Rotate the handle of the emitter assembly by hand and remove it 2 Ionizer emitter cleaning kit The emitter is cleaned with IZS30 M2 3 Insert the emitter assembly back to the port using caution not to damage the end of the emitter and screw it in Note 4 1 2 Replacement of Emitter 1 Rotate the handle of the emitter assembly by hand and remove ...

Страница 17: ...alves with new ones Note Notes Mounting orientation of the valves is specified Make sure that the connector for wiring should be on the upper side of the valve Use a magnet driver for the replacement sot that the cap nut does not fall into the product 4 Reassemble the parts such as valve and cover in the reverse order of the removal 1 to 3 Cap nut Connector for wiring Cover for valve maintenance D...

Страница 18: ...49 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2014 SMC Corporation All Rights Reserved Revision history Edition B Ionizer changed Replacement parts added ...

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