background image

Removal of emitter cartridge

Mounting of emitter cartridge

1) Rotate the cartridge

90 degrees in the

counter-clockwise direction.

2) Pull to

remove.

Longer side

Marking

1) Insert the cartridge 

into the bar so that 

the 

longer side of 

the cartridge is 

mounted at a right 

angle to the bar.

2) Rotate the cartridge 90 

degrees in the clockwise 

direction, and match the 

markings on the bar to 

those on the cartridge 

and secure.

Operating Environment / Storage Environment

Warning

1. Observe the fluid temperature and ambient temperature 

range.

Fluid temperature and ambient temperature ranges are; 0 to 

40

°

C for ionizer, 0 to 50

°

C for feedback sensor and auto 

balance sensor (high accuracy type), 0 to 40

°

C for AC adapter, 

and 0 to 45

°

C for remote controller. Do not use the product in 

locations where the temperature may change suddenly even if 

the ambient temperature range is within the specified limits, 

resulting in condensation.

2. Do not use this product in an enclosed space.

This product utilizes a corona discharge phenomenon. Do not 

use the product in an enclosed space as ozone and nitrogen 

oxides exist in such places, even though in marginal quantities.

3. Environments to avoid

Never use or store under the following conditions. These may 

cause a failure.

 a.  Where the ambient temperature exceeds the operating 

temperature range

 b.  Where the ambient humidity exceeds the operating 

humidity range

 c.  Areas where abrupt temperature changes may cause 

condensation

 d.  Areas where corrosive gas, flammable gas or other volatile 

flammable substances are stored

 e.  Areas where the product may be exposed to conductive 

powder such as iron powder or dust, oil mist, salt, organic 

solvent, machining chips, particles or cutting oil (including 

water and any liquids), etc.

 f.  Paths of direct air flow, such as air conditioners

 g.  Enclosed or poorly ventilated areas

 h.   Locations that are exposed to direct sunlight or heat radiation

 i.  Areas where strong electromagnetic noise is generated, 

such as strong electrical and magnetic fields or supply 

voltage spikes

 j.  Areas where the product is exposed to static electricity 

discharge

 k.  Locations where strong high frequency is generated

 l.  Locations that are subject to potential lightning strikes

 m.  Areas where the product may receive direct impact or 

vibration

 n.  Areas where the product may be subjected to forces or 

weight that could cause physical deformation

4. Do not use an air containing mist or dust.

The air containing mist or dust will cause the performance to 

decrease and shorten the maintenance cycle.

Install a dryer (IDF series), air filter (AF/AFF series), and/or mist 

separator (AFM/AM series) to obtain clean compressed air (air 

quality of Class 2.6.3 or higher according to ISO 8573-1:2010 is 

recommended for operation).

5. Ionizer, feedback sensor, auto balance sensor,  

remote controller, and AC adapter are not resistant 

to lightening surge.

6. Effects on implantable medical devices

The electromagnetic waves emitted from this product may 

interfere with implantable medical devices such as cardiac 

pacemakers and cardioverter defibrillators, resulting in the 

malfunction of the medical device or other adverse effects.

Please use extreme caution when operating equipment which 

may have an adverse effect on your implantable medical 

device. Be sure to thoroughly read the precautions stated in 

the catalog, operation manual, etc., of your implantable 

medical device, or contact the manufacturer directly for further 

details on what types of equipment need to be avoided.

2. When cleaning the emitter or replacing the emitter 

cartridge, be sure to turn off the power supply or air 

supply to the body.

If the emitters are touched while the product is energized, this 

may cause an electric shock or accident.

If an attempt to replace the emitter cartridges is performed 

before removing air supply, the emitter cartridges may eject 

unexpectedly due to presence of the supply air. Remove air 

supply before replacing the cartridges. If emitter cartridges are 

not securely mounted to the bar, they may eject or release 

when air is supplied to the product. Securely mount or remove 

the emitter cartridges referencing the instructions shown 

below.

3. Perform the detection procedure in the absence of 

workpieces. (IZS41, 42)

4. Do not disassemble or modify the product.

Otherwise, an electrical shock, damage and/or a fire may occur. 

Also, the disassembled or modified products may not achieve 

the performances guaranteed in the specifications, and 

exercise caution because the product will not be warranted.

5. Do not operate the product with wet hands.

Otherwise, an electrical shock or accident may occur.

Maintenance

Warning

1. Periodically  inspect the ionizer and clean the 

emitters.

Check regularly if the product is operating with undetected failures or 

not. The maintenance must be performed by an operator who has 

sufficient knowledge and experience. If particles attach to the emitter 

by using for long periods of time, the static neutralizing performance 

will be lowered.

Replace the emitter cartridge, if the emitters are worn and the static 

neutralizing performance does not return even after being cleaned.

This product contains a high voltage generation circuit. When 

performing maintenance inspection, be sure to confirm that the 

power supply to the ionizer is turned off. Never disassemble or 

modify the ionizer, as this may not only impair the product’s 

functionality but could cause an electric shock or electric leakage.

Danger High Voltage

IZS40/41/42 

Series

Specific Product Precautions 3

Be sure to read this before handling the products.
Refer to the back cover for safety instructions.

29

Содержание IZS40

Страница 1: ...r ON Standard Type IZS40 Series 1 IZS42 installation height 300 mm 2 Conditions With feedback sensor Discharge time from 1000 V to 100 V Object to be neutralized Charged plate 150 mm x 150 mm Capacita...

Страница 2: ...neration frequency 30 Hz Supply pressure 0 1 MPa High speed static neutralization cartridge For the static neutralization of glass substrates For the static neutralization of electric substrates Dual...

Страница 3: ...ck Sensor Type IZS41Series Feedback sensor Detects the polarity of the object to be neutralized and measures the charged voltage Stop Ion emission waveform Operating mode Energy saving mode Continuous...

Страница 4: ...maintained at a constant value This is achieved by monitoring the ions emitted from the ionizer using the ground line and adjusting the and ion supply rates Adjustment and maintenance labor can be red...

Страница 5: ...d 30 0 30 Offset voltage V Time Effect of auto balance sensor Image Sensor not connected Sensor connected Continuously controls offset voltage around workpieces Tungsten Single crystal silicon for sil...

Страница 6: ...cover For increased cartridge drop prevention When attached to the body From the 7th ionizer To the 3rd ionizer Transition wiring cable To POWER for the 2nd ionizer 8th ionizer 2nd ionizer 1st ionize...

Страница 7: ...ter cartridge type Remote controller AC adapter Drop prevention cover Cleaning kit Series AC DC IZS40 AC Sensing AC DC IZS41 Dual AC IZS42 Series IZS40 IZS41 IZS42 Accessories sold separately per seri...

Страница 8: ...ion of finished goods For the static neutralization during wafer transfer Prevents breakage due to discharge between wafers and hands For the static neutralization of packing films Prevents the filled...

Страница 9: ...p 14 How to Order p 15 Made to Order p 16 Specifications p 17 Construction p 17 Accessories for Individual Parts p 18 Accessories Sold Separately p 19 Wiring IZS40 p 20 Connection Circuit IZS40 p 20...

Страница 10: ...0 0 50 150 100 200 Discharge time s Installation distance mm 10 8 6 4 2 0 0 500 1500 1000 2000 Discharge time s Installation distance mm 0 1 MPa 0 5 MPa 0 2 MPa 0 3 MPa 0 4 MPa 10 8 6 4 2 0 0 500 1500...

Страница 11: ...er horizontal direction mm 0 50 100 150 200 250 300 150 100 50 0 50 100 150 150 100 50 0 50 100 150 5 s 2 s 1 s 0 5 s Installation distance in height from ionizer to workpiece Charged object location...

Страница 12: ...0 50 0 50 100 150 200 250 Installation distance in height from ionizer to workpiece Charged object location mm Ionizer front back direction mm 5 s 2 s 1 s 0 5 s 0 50 100 150 200 250 300 150 100 50 0 5...

Страница 13: ...00 250 300 150 100 50 0 50 100 150 150 100 50 0 50 100 150 Installation distance in height from ionizer to workpiece Charged object location mm Ionizer horizontal direction mm 5 s 2 s 1 s 0 5 s 3 Ener...

Страница 14: ...al amplitude V Installation distance mm 0 50 25 100 75 150 125 175 200 0 500 1000 1500 2000 Potential amplitude V Installation distance mm 0 1 Hz 30 Hz ePotential Amplitude High speed static neutraliz...

Страница 15: ...ure measurement 10 mm Pressure measurement Air supply measurement 10 mm 10 mm 10 mm Pressure measurement 10 mm Air supply measurement High speed static neutralization cartridge Energy saving high effi...

Страница 16: ...ion cartridge Tungsten C Silicon J Energy saving static neutralization cartridge Tungsten K Silicon V Energy saving high efficiency cartridge Tungsten S Silicon e Bar length Symbol Bar length mm Symbo...

Страница 17: ...revention cover available as an option 520 1000 1420 1780 2140 700 1060 1480 1840 2200 760 1180 1540 1960 2260 880 1240 1660 2020 2380 940 1360 1720 2080 2440 Symbol Description Specifications X10 Non...

Страница 18: ...voltageiondischargedetection Iondischargestopsduringdetection Offset voltage control with the built in sensor maintenance detection incorrect high voltage ion discharge detection stops discharge durin...

Страница 19: ...1 m increments from 1 m to 20 m 11 m or longer power cables are not CE Marking compliant Use standard power supply cables for 3 m and 10 m lengths Made to Order Power supply cable full length IZS CP...

Страница 20: ...tandard model no For IZS40 For IZS41 42 How to Order Model with Made to order transition wiring cable Available in 1 m increments from 1 m to 20 m 11 m or longer power cables are not CE Marking compli...

Страница 21: ...e applicable wire size 2 Insert the cable which was cut into the back of the connector 3 Confirm that the cable is inserted into the back of the connector and press part A with your finger to hold ten...

Страница 22: ...ion discharge NPN specification Stops ion discharge by connecting to 0 V Starts discharging ion when disconnected PNP specification Stops ion discharge by connecting to 24 VDC Starts discharging ion w...

Страница 23: ...detection signal Purple Error signal Internal circuit Shield Ground with a ground resistance of 100 or less Internal circuit 24 V Power supply 24 VDC 0 V 0 V 0 V DC DC F G PLC INPUT INPUT Isolation c...

Страница 24: ...4 5 30 2 x 5 4 18 105 33 Cross sectional view A A Part no n L mm IZS40 340 5 340 IZS40 400 6 400 IZS40 460 7 460 IZS40 580 9 580 IZS40 640 10 640 IZS40 820 13 820 IZS40 1120 18 1120 IZS40 1300 21 1300...

Страница 25: ...tional view A A A A 36 55 35 22 4 5 30 18 2 x 5 4 105 33 Part no n L mm IZS4 340 5 340 IZS4 400 6 400 IZS4 460 7 460 IZS4 580 9 580 IZS4 640 10 640 IZS4 820 13 820 IZS4 1120 18 1120 IZS4 1300 21 1300...

Страница 26: ...4 Amplifier 3500 23 4 8 69 78 11 13 0 5 0 5 6 5 8 8 7 8 10 2 10 2 13 14 8 8 Detection hole 61 7 5 10 5 2 x R 3 3 10 60 7 7 1 6 2 x 3 4 20 98 95 0 2 0 2 Head 1500 4 8 6 6 2 x 3 4 Amplifier 69 78 3500...

Страница 27: ...Nominal cross section 0 2 mm2 Outside diameter 0 66 mm Insulator Outside diameter 1 0 mm Sheath Material Lead free PVC Outside diameter 3 8 mm No of cable wires Size 10 cores AWG20 4 cores AWG28 6 cor...

Страница 28: ...ting brackets may break Also if under tightened with a low torque the connection may loosen Refer to the operation manual for details 6 Do not touch the emitter directly with fingers or metallic tools...

Страница 29: ...scharged from the DC mode ionizer Wiring Piping Warning 1 Before wiring ensure that the power supply capacity is enough and that the voltage is within the specification 2 To maintain product performan...

Страница 30: ...o ISO 8573 1 2010 is recommended for operation 5 Ionizer feedback sensor auto balance sensor remote controller and AC adapter are not resistant to lightening surge 6 Effects on implantable medical dev...

Страница 31: ...the ends of the bar Handling the product by holding either end of the bar may cause damage to the product 3 When mounting dismounting the cable use your finger to pinch the claw of the plug then attac...

Страница 32: ...nction 4 Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions 1 Conditions and environments outside of the given spe...

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