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6.Maintenance and Check 

6-1.Daily check 

1) Is the operation smooth? 

2)There is no abnormal change in piston speed and cycle time? 

3)Is there any abnormality in stroke? 

 

6-2.Periodical check 

1)Is there any looseness of the cylinder mounting bolt and work? 

2)Is the operation smooth? 

3)Is there any abnormal change in piston speed and cycle time? 

4)Is there any external leakage? 

5)Is there any abnormality in stroke? 

6)Flaws on the piston rod 

7)Is drain of air filter removed periodically? 

 

Check the above-mentioned items, and if any defect is found, take an appropriate measure. If there is unclear 

point, consult SMC’s sales. 

Warning

 

1)  Perform maintenance in above procedure. 

If the cylinder is handled incorrectly, breakage and operating failure of the equipments around the cylinder 

may be caused. 

2)  Removal of equipment and supply and exhaust of compressed air 

When the equipment is removed, after confirming the prevention for drop or run away of the work, the 

cylinder is taken, cut off air and power supply for the system and exhaust compressed air from the system. 

If the system is restarted, confirm the measures to prevent quick extension of the cylinder have been 

taken. 

 

6-3.How to replace packing

 

1.Disassembly of cylinder 

①Cleaning of appearance 

Wipe off the surface dirt to prevent intrusion of dust and foreign materials during disassembly. 

Especially, please note it on the surface of the piston rod. 

②Removal of switch rail【if the switch is mounted】 

Loosen the hexagon bolt and remove the switch rail and switch rail pedestal . 

③Removal of rod cover 

Loosen the tie rod nut and remove the rod cover. 

④Disassembly

 

Pull out the piston rod by holding a nut mounted on the piston rod end. At this time, take care not to mark 

the internal face of the cylinder tube.

 

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17

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Содержание HYC 32

Страница 1: ...RATION MANUAL HYGIENIC DESIGN CYLINDER Series Read this manual thoroughly before mounting and operating Pay special attention to the safety instructions Keep this manual in an easily accessible locati...

Страница 2: ...No FSM027 2B...

Страница 3: ...ronment Speed adjustment Direction control Cautions Installation setting up and other Auto switch Model selection Allowable kinetic energy Lateral load at rod end Pneumatic circuit Maintenance and Che...

Страница 4: ...ns or after analysis and or tests to meet your specific requirements The expected perfomance and safety assurance will be the responsibility of the person who has determined the compatibility of the s...

Страница 5: ...ction for possible failure of either of them Also perform periodical check to ensure it works properly Exemption SMC doesn t take any responsibility for the damage resulting from an earthquake fire du...

Страница 6: ...e and mounting dimensions Also different from the conventional actuator it is dedicated for machines in food and packaging industries The concept of hygienic design is not a cylinder which is steriliz...

Страница 7: ...ke measures to prevent freezing when below 5 since moisture in circuits can freeze and cause damage to seals and lead to malfunctions The allowable operating range for this product is between Without...

Страница 8: ...l and other debris from inside the pipe Wrapping of pipe tape When screwing piping or fitting into ports ensure that chips from the pipe threads or sealing material do not get inside the piping Also w...

Страница 9: ...en object will lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder Therefore equipment should be selected and circuits des...

Страница 10: ...ual safely equipment Design the system not to allow external force over max output of the cylinder Excessive external force may break the cylinder and lead to human injury and equipment damage Conside...

Страница 11: ...o not scratch or dent the sliding portion of the cylinder tube or the piston rod by striking it with an object or squeezing it The tube bore is manufactured under precise tolerances Thus even a slight...

Страница 12: ...iping tube content volume 2 Connect speed exhaust controller ASV and quick exhaust valve in the circuit of the cylinder to exhaust the pressure to atmosphere directly 3 Locate the piping port downward...

Страница 13: ...tion for detection at stroke end and Operating Range Table 2 Unit mm Applicable bore size A B Operating Range 32 7 5 16 5 40 12 23 50 9 19 63 19 24 7 5 Fig 3 How to mount auto switch Insert the rail i...

Страница 14: ...Minimum Strokes for Auto Switch Mounting Table 3 No of auto swithes D F6 1 5 2 10 12...

Страница 15: ...41 0 45 0 54 0 63 40 0 37 0 41 0 45 0 49 0 53 0 57 0 65 0 73 0 81 0 97 1 13 50 0 63 0 69 0 75 0 82 0 88 0 94 1 07 1 19 1 31 1 56 1 81 2 06 63 0 84 0 90 0 96 1 02 1 08 1 15 1 27 1 40 1 52 1 77 2 02 2 2...

Страница 16: ...le lateral load 20 F fB P D 4 2 F F Maximum output MPa fB Allowable maximum load to bushing N fB stroke L L L fR 2 1 1 D Bore size mm P Maximum operating pressure MPa fR Allowable mounted load N Fig 5...

Страница 17: ...g speed before using When the cushion needle is rotated clockwise the restriction becomes smaller and the cushion works stronger Do not operate the actuator with the cushion needle fully closed This c...

Страница 18: ...Pneumatic circuit The typical circuit for HYC series where air filter regulator solenoid valve and speed controller meter out are used for operation is as follows Fig 6 16...

Страница 19: ...e caused Removal of equipment and supply and exhaust of compressed air When the equipment is removed after confirming the prevention for drop or run away of the work the cylinder is taken cut off air...

Страница 20: ...wdriver etc from the front of the rod cover and take out Take care not to mark or damage the packing groove of the rod cover Likewise insert the precision screwdriver etc from the front of the head co...

Страница 21: ...e injured Fig 10 3 Application of grease Rod packing Piston packing and Cushion packing Fig 11 Fig 12 Fig 13 Apply the grease all around new packing evenly Also add the grease inside the groove Fig 11...

Страница 22: ...king Then apply the grease on the packing and bearing evenly Fig 16 Piston packing Make sure not to twist the packing when mounting Cushion packing Fig 17 Note the direction when mounting the packing...

Страница 23: ...into the cylinder tube Apply the grease to the part receiving the cylinder tube and insert the rod assembly carefully and slowly so as not to damage the piston packing and gasket Tighten the rod cove...

Страница 24: ...l Kit Material FKM Content and qty Cushion packing Piston packing Rod packing Tube gasket Needle scraper Bore size mm Kit no Material NBR Material FKM 32 HYCB32H PS 2 1 1 2 2 40 HYCB40H PS 2 1 1 2 2 5...

Страница 25: ...during replacement of the packing and maintenance of the cylinder use the grease package Table 11 Grease package Grease for standard for non food Part no Net GR S 010 10g Table 12 Grease package Grea...

Страница 26: ...ter including drain Install air cleaning equipments including air filter in the piping and replace piston packing 3 1 A lack of pneumatic pressure The pressure from factory source is low The setting o...

Страница 27: ...A lateral load over the allowable value is applied An abnormal external force is applied Adjust the speed with the speed controller again so that the speed will be decreased to within specifications U...

Страница 28: ...etaining ring Steel 2 Nickel plated 8 Magnet holder Aluminum alloy 1 Chromated 23 Cushion needle Stainless steel 2 7 Bushing holder Aluminum alloy 1 Chromated 22 Cushion adjuster Stainless steel 2 6 B...

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