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iSmartINC 402 Injector Cleaner & Tester User’s Manual
2
Special note: This user’s manual is an introduction to
the structure, functions, operations, cautions,
maintenance and troubleshooting for the proper use of
the equipment, SmartSafe Company retain the right of
changing product design and specifications, The actual
configuration according to the packing list.
Introduction
Thank you for purchasing the iSmartINC 402 injector
cleaner & tester manufactured by SHENZHEN
SMARTSAFE TECH. CO., LTD. Developed with the
technology of ultrasonic cleaning and fuel pressure control,
iSmartINC 402 is an advanced electromechanical product,
which can clean and test Auto engine injectors by
simulating engine working conditions. It can also perform
cleaning on the injectors and fuel supply system on
vehicle.
Functions
Ultrasonic cleaning:
To perform simultaneous
cleaning on several injectors, to remove the carbon
deposits on the injector completely.
Uniformity/Sprayability test:
To test the uniformity
of injecting amount of each injector, and to monitor
the spraying status of each injector with the lighting
of backlight. This test is also for reverse flush.
Leakage test:
To test the sealing and dribbling
conditions of injectors under system pressure.
Injecting flow test:
To check the injecting amount
of the injector in 15 seconds of constant injection.
Auto. test
: To test injectors by simulating different
working conditions.
On-vehicle cleaning:
The unit is equipped with
various adaptors and couplers that facilitate
cleaning on the injectors on vehicle.
Features
Adopting the powerful ultrasonic cleaning
technology, iSmartINC 402 offers complete cleaning
to the injectors.
Fuel pressure control through microcomputer offers
stable pressure control and large adjustable range,
which is suitable for all EGI vehicles and can help to
achieve automatic cleaning and testing of injectors.
With the help of microcomputer control and digital
display, iSmartINC 402 makes possible automatic
cleaning, testing injectors and real-time monitoring
of the dynamic values.
Automatic fuel draining through preset programs for
some test items. Test liquid/cleanser can also be
drained by pushing a button on the control panel
after the test.
Adopting humanization design can make the
system pressure fast restored to the default values.
Specifications
Working conditions:
Temperature: -10~+40
℃
;
Relative humidity:
<
85%;
Intensity of outer magnetic field:
<
400A/m;
N
o
naked flame within 2m.
Specifications:
Power supply:
□
AC220V±10%, 50/60Hz;
□
AC110V±10%, 50/60Hz.
Main unit power: 200W;
Ultrasonic cleaner power: 100W;
Simulated RPM range: 10
~
9990rpm;
step:
10rpm;
Time range: 1
~
9999s;
Pulse width: 0.5
~
25ms; step 0.1 ms;
Fuel tank capacity: 3000ml;
Structure
Overview
iSmartINC 402 injector cleaner& tester features a table
type structure.
Fig.01
1-Return fuel connector; 2-Outlet fuel connector;
3- Top-supply fuel distributor assembly;
4-Measuring cup; 5- Control panel; 6- Socket for
pulse signal cable; 7-Pressure gauge; 8-Power
socket & Fuse; 9-Power switch 10-Tee joint
T;11-Level switch; 12-Tank; 13-Return hose;
14-Fuel filler; 15-ump; 16-Level indicator/Fuel
draining hose.
Note:
The illustrations in this manual may be slightly
different from the actual product!