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iSmartINC 402 Injector Cleaner & Tester User’s Manual

10

Maintenance

1. Transporting and Storing

It is advisable to transport the unit by hand or forklift.

1) Transporting

A. Before being packed, the liquid inside the fuel

tank should be drained completely to avoid

overflowing as transporting.

B. Move only by hand or lift with soft belt.

C. No package no lifting tools or long-distance

transportation.

D. To prevent the unit from shocking and knocking,

make sure it is on the base seat and in the

packing case during transportation. Firstly pack

the unit with the matter similar with plastic strip

and add the filling material (such as foam or

sponge, etc.) between the unit and packing case

to avoid scratching the surface when the unit

shakes.

E. Make sure that the maximum incline angel does

not exceed 45

. Do not place the unit

up-side-down.

2) Storing

A. Store only in dry area and keep away from water

before the unit is unpacked.

B. Store the machine in well-ventilated area and do

not expose it to direct sun shine or rain.

3. Installation Environment

A. Keep a distance of no less than 200mm between

the unit and any wall or other substance. The unit

should be put in well-ventilated area. Make sure

the temperature is within -10

~ +40

.

B. The unit has been well grounded for safety

operation. Please confirm that the power socket

is also well grounded.

Warning!

If an extension cord is used, the rated current should

be equal to or greater than that of the equipment.

2. Vulnerable Parts

Vulnerable Parts List

Parts no.

Name

Specifications

Number

Remarks

504130001

Upper seal gasket for glass

tube

40.2*22*3

6PCS

504130002

Lower seal gasket for glass

tube

40.2*15*3

6PCS

Various “O” ring

1PCS

Test Liquid and Cleanser

Test liquid and cleanser are shipped together with the unit. The test liquid is used in all tests except for on-vehicle cleaning,

for which the mixture of fuel and cleanser is used (the blending ratio of cleanser and fuel is 1:4).The ultrasonic cleaning uses

special ultrasonic cleanser (or test liquid and cleanser attached by the unit).

Note:

Impurities can be built up in the test liquid after being used for a period of time. Do not use contaminated test liquid,

otherwise, injector and fuel pumps can be blocked. Drain the test liquid by removing the level indicator on the left of

the main unit. It is better to clean the fuel tank with a little test liquid before the tank is filled in with new liquid.

Replacing O-ring

Replace the O-ring when it is deformed in order to avoid leaks during cleaning or testing.

Replacing Filter

The filter tends to accumulate impurities after a period of using. Replace the filter periodically to ensure iSmartINC

402 work normally. Select the [Leakage test] item to check if there is leak in the connector after replacement.

Содержание iSmartINC 402

Страница 1: ...alterations to this unit or failure to strictly comply with SmartSafe operating and maintenance instructions SmartSafe shall not be liable for any damages or problems arising from the use of any optio...

Страница 2: ...e ventilation through an exhaust gas removal system ventilation fans or large doors Carbon monoxide gas which is odorless and colorless can cause serious illness injury or death Avoid contacting hot s...

Страница 3: ...TEST 4 LEAKAGE TEST 6 INJECTING FLOW TEST 6 AUTO TEST 6 ON VEHICLE CLEANING 9 MAINTENANCE 10 1 TRANSPORTING AND STORING 10 2 VULNERABLE PARTS 10 3 CONNECTION DIAGRAM OF DRIVING BOARD 11 4 TROUBLESHOOT...

Страница 4: ...facilitate cleaning on the injectors on vehicle Features Adopting the powerful ultrasonic cleaning technology iSmartINC 402 offers complete cleaning to the injectors Fuel pressure control through micr...

Страница 5: ...rea below the Parameter setting area which can adjust the system pressure by pressing increase pressure decrease pressure key Installation Connection 1 Ordinary Installation 1 Move the machine onto th...

Страница 6: ...st liquid from the tank into a container to avoid volatilization Store the test liquid in a safe place if it can be used again or dispose of it in accordance with relevant regulations if it is too dir...

Страница 7: ...on the control panel set the corresponding parameters and press Run button to start the testing iSmartINC 402 can switch between uniformity test and sprayability test by pressing Drain key when it is...

Страница 8: ...ng leakage test please press Drain button to drain the rudimental residual test liquid from the measuring cup 2 Select Leakage test mode on the control panel Press run key the machine will work At thi...

Страница 9: ...o stop at the ring of the buzzer What s the Model There are three Model in the Auto test function Model I Model I Model III Model I Model II shown in the flow chart below the Model III equal to the Mo...

Страница 10: ...uty ratio decreases by 1 3 each time under certain speed Draining for 30s End Set pressure value and start the pump to the desired pressure Drain fuel after various speed test Various speed test 3 cyc...

Страница 11: ...ed by various vehicle types to adjust system pressure by pressing decrease pressure increase pressure key The user can press the key then press run key the system pressure will come back to the defaul...

Страница 12: ...n Please confirm that the power socket is also well grounded Warning If an extension cord is used the rated current should be equal to or greater than that of the equipment 2 Vulnerable Parts Vulnerab...

Страница 13: ...stop automatically after 15 seconds and it is necessary to drain more times if there is more liquid 6 Malfunction code displaying E001 The malfunction code of E001 is displayed when the level inside...

Страница 14: ...d valve AC220V 503250012 Top supply connector 2 13 504110001 Glass tube 503250013 Swiss thread adaptor for fuel top supply injector 14 505020001 Navigator connector cable 503250014 Coarse thread adapt...

Страница 15: ...503240006 Quick connector 4 503250003 Lower plate 8 504120002 Return fuel viewer for on vehicle cleaning 3 Parts List and Structure Diagram of Fuel Tank Item Parts No Parts Name Fig 13 1 503010065 Sc...

Страница 16: ...he fuel distributor assembly and upper press plate 6 503250007 Pressing screw 2 2 Tightening the fuel distributor assembly 7 503250011 Adaptor 1 for fuel top supply injector 4 Bore 10 5 8 503250013 Sw...

Страница 17: ...ications Remarks 14 503260003 Ultrasonic cleaner assembly 1 Including main unit bracket and cover 15 503250015 Reverse flush adaptor 4 16 501020002 Injector pulse signal cables 1 19 602010004 On vehic...

Страница 18: ...ing 32 5 2 65 23 6 2 65 4 503250023 Cadillac adaptor 4 Bore 25 5 5 503250020 Previa adaptor 4 Bore 23 5 6 503250021 Mazda 929 adaptor 4 Bore 25 9 7 503250022 Nissan 324 Daewoo adaptor 4 Bore 22 3 8 50...

Страница 19: ...Reverse flush adaptor for Zhonghua injector 4 Bore 14 19 503230007 Reverse flush base seat for Zhonghua injector 4 Bore 14 20 503230008 Ultrasonic base seat for Zhonghua injector 4 Bore 14 21 5032300...

Страница 20: ...ng panel Appendix 3 Fuel Path Diagram 1 Fuel distributor 2 Injector 3 Mesuring tube 4 Solenoid valve 5 Fuel tank 6 Level switch 7 Fuel pump 8 return hose connector 9 Tee joint T 10 Pressure gauge A In...

Страница 21: ...0 29 929 0 25 0 29 BMW 528 0 27 0 29 MERCEDESBENZ BENZ 2 3L 2 04 4 08 2 6L 2 04 4 08 3 0L 2 04 4 08 GM BUICK CENTURY 0 29 0 33 BUICK PARK AVENUE 0 29 0 33 CADILLAC 5 7 0 29 0 33 LUMINA 0 23 0 30 CORSI...

Страница 22: ...uthority to bind SmartSafe to any affirmation representation or warranty concerning SmartSafe automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY E...

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