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iSmartINC 402 Injector Cleaner & Tester User’s Manual

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Trademark Information

SmartSafe

is a registered trademark of SHENZHEN

SMARTSAFE TECH. CO., LTD.(SmartSafe for short) in

China and other countries. All other SmartSafe trademarks,

service marks, domain names, logos, and company names

referred to in this manual are either trademarks, registered

trademarks, service marks, domain names, logos,

company names of or are otherwise the property of

SmartSafe or its affiliates. In countries where any of the

SmartSafe trademarks, service marks, domain names,

logos and company names are not registered, SmartSafe

claims other rights associated with unregistered

trademarks, service marks, domain names, logos, and

company names. Other products or company names

referred to in this manual may be trademarks of their

respective owners. You may not use any trademark,

service mark, domain name, logo, or company name of

SmartSafe or any third party without permission from the

owner of the applicable trademark, service mark, domain

name, logo, or company name. You may contact

SmartSafe

by

visiting

SmartSafe

at

http://

www.newsmartsafe.com, or writing to 3F, Building B,

Qiao'an Technology Industrial Park, Guanlan, Longhua

New District, Shenzhen, P. R. China to request written

permission to use Materials on this manual for purposes or

for all other questions relating to this manual.

Copyright Information

Copyright by SHENZHEN SMARTSAFE TECH. CO., LTD.

All rights reserved. No part of this publication may be

reproduced, stored in a retrieval system, or transmitted in

any form or by any means, electronic, mechanical,

photocopying, recording or otherwise, without the prior

written permission of SmartSafe. The information contained

herein is designed only for the use of this unit. SmartSafe is

not responsible for any use of this information as applied to

other units.

Neither SmartSafe nor its affiliates shall be liable to the

purchaser of this unit or third parties for damages, losses,

costs, or expenses incurred by purchaser or third parties as

a result of: accident, misuse, or abuse of this unit, or

unauthorized modifications, repairs, or alterations to this unit,

or failure to strictly comply with SmartSafe operating and

maintenance instructions.

SmartSafe shall not be liable for any damages or problems

arising from the use of any options or any consumable

products other than those designated as Original SmartSafe

Products or SmartSafe Approved Products by SmartSafe.

General Notice

Other product names used herein are for identification

purposes only and may be trademarks of their respective

owners. SmartSafe disclaims any and all rights in those

marks.

Disclaimer

To take full advantage of the unit, you should be

familiar with the engine.

All information, illustrations, and specifications

contained in this manual are based on the latest

information available at the time of publication. The

right is reserved to make change at any time without

notice.

This unit is made for the purpose of persons who have

special techniques and certifications.

Safety Precautions

Read all service procedures and precautions, installation

instructions and equipment operating manuals thoroughly.

Failure to observe these precautions, or the improper use

of equipment, could result in property damage, serious

injury or death. Never allow improperly trained personnel

to perform these procedures or operate the equipment.

Read the operating instructions before attempting to

operate the unit. Keep this manual with the unit at

all times.

Care must be taken as burns can occur from

touching hot parts of the equipment or in the

engine.

Do not operate equipment with a damaged cord or if

the equipment has been dropped or damaged until

it has been examined by qualified service

personnel.

Do not hang cords over the edge of the table, bench

or counter, or come in contact with hot manifolds or

moving fan blades.

If an extension cord is needed, a cord with a rated

current equal to or greater than that of the

equipment should be used. Cords rated for lower

current than that of the equipment may overheat.

Always unplug equipment from electrical outlet

when the machine is not in use. Never pull the cord

when unplugging from the outlet.

Make sure the equipment cools down completely

before putting it away. Loop cord loosely around the

equipment when storing.

To protect against risk of fire, do not operate the

equipment in the vicinity of open container

Содержание iSmartINC 402

Страница 1: ...alterations to this unit or failure to strictly comply with SmartSafe operating and maintenance instructions SmartSafe shall not be liable for any damages or problems arising from the use of any optio...

Страница 2: ...e ventilation through an exhaust gas removal system ventilation fans or large doors Carbon monoxide gas which is odorless and colorless can cause serious illness injury or death Avoid contacting hot s...

Страница 3: ...TEST 4 LEAKAGE TEST 6 INJECTING FLOW TEST 6 AUTO TEST 6 ON VEHICLE CLEANING 9 MAINTENANCE 10 1 TRANSPORTING AND STORING 10 2 VULNERABLE PARTS 10 3 CONNECTION DIAGRAM OF DRIVING BOARD 11 4 TROUBLESHOOT...

Страница 4: ...facilitate cleaning on the injectors on vehicle Features Adopting the powerful ultrasonic cleaning technology iSmartINC 402 offers complete cleaning to the injectors Fuel pressure control through micr...

Страница 5: ...rea below the Parameter setting area which can adjust the system pressure by pressing increase pressure decrease pressure key Installation Connection 1 Ordinary Installation 1 Move the machine onto th...

Страница 6: ...st liquid from the tank into a container to avoid volatilization Store the test liquid in a safe place if it can be used again or dispose of it in accordance with relevant regulations if it is too dir...

Страница 7: ...on the control panel set the corresponding parameters and press Run button to start the testing iSmartINC 402 can switch between uniformity test and sprayability test by pressing Drain key when it is...

Страница 8: ...ng leakage test please press Drain button to drain the rudimental residual test liquid from the measuring cup 2 Select Leakage test mode on the control panel Press run key the machine will work At thi...

Страница 9: ...o stop at the ring of the buzzer What s the Model There are three Model in the Auto test function Model I Model I Model III Model I Model II shown in the flow chart below the Model III equal to the Mo...

Страница 10: ...uty ratio decreases by 1 3 each time under certain speed Draining for 30s End Set pressure value and start the pump to the desired pressure Drain fuel after various speed test Various speed test 3 cyc...

Страница 11: ...ed by various vehicle types to adjust system pressure by pressing decrease pressure increase pressure key The user can press the key then press run key the system pressure will come back to the defaul...

Страница 12: ...n Please confirm that the power socket is also well grounded Warning If an extension cord is used the rated current should be equal to or greater than that of the equipment 2 Vulnerable Parts Vulnerab...

Страница 13: ...stop automatically after 15 seconds and it is necessary to drain more times if there is more liquid 6 Malfunction code displaying E001 The malfunction code of E001 is displayed when the level inside...

Страница 14: ...d valve AC220V 503250012 Top supply connector 2 13 504110001 Glass tube 503250013 Swiss thread adaptor for fuel top supply injector 14 505020001 Navigator connector cable 503250014 Coarse thread adapt...

Страница 15: ...503240006 Quick connector 4 503250003 Lower plate 8 504120002 Return fuel viewer for on vehicle cleaning 3 Parts List and Structure Diagram of Fuel Tank Item Parts No Parts Name Fig 13 1 503010065 Sc...

Страница 16: ...he fuel distributor assembly and upper press plate 6 503250007 Pressing screw 2 2 Tightening the fuel distributor assembly 7 503250011 Adaptor 1 for fuel top supply injector 4 Bore 10 5 8 503250013 Sw...

Страница 17: ...ications Remarks 14 503260003 Ultrasonic cleaner assembly 1 Including main unit bracket and cover 15 503250015 Reverse flush adaptor 4 16 501020002 Injector pulse signal cables 1 19 602010004 On vehic...

Страница 18: ...ing 32 5 2 65 23 6 2 65 4 503250023 Cadillac adaptor 4 Bore 25 5 5 503250020 Previa adaptor 4 Bore 23 5 6 503250021 Mazda 929 adaptor 4 Bore 25 9 7 503250022 Nissan 324 Daewoo adaptor 4 Bore 22 3 8 50...

Страница 19: ...Reverse flush adaptor for Zhonghua injector 4 Bore 14 19 503230007 Reverse flush base seat for Zhonghua injector 4 Bore 14 20 503230008 Ultrasonic base seat for Zhonghua injector 4 Bore 14 21 5032300...

Страница 20: ...ng panel Appendix 3 Fuel Path Diagram 1 Fuel distributor 2 Injector 3 Mesuring tube 4 Solenoid valve 5 Fuel tank 6 Level switch 7 Fuel pump 8 return hose connector 9 Tee joint T 10 Pressure gauge A In...

Страница 21: ...0 29 929 0 25 0 29 BMW 528 0 27 0 29 MERCEDESBENZ BENZ 2 3L 2 04 4 08 2 6L 2 04 4 08 3 0L 2 04 4 08 GM BUICK CENTURY 0 29 0 33 BUICK PARK AVENUE 0 29 0 33 CADILLAC 5 7 0 29 0 33 LUMINA 0 23 0 30 CORSI...

Страница 22: ...uthority to bind SmartSafe to any affirmation representation or warranty concerning SmartSafe automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY E...

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