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HGM6510 GENSET PARALLEL UNIT

HGM6510 Genset Parallel Unit

ISSUE 2013-07-15

Version 1.7

Page 42 of 52

10 BACK PANEL

HGM6510 controller back panel is shown below:

Terminal connections description

9 EVENT LOG

HGM6510 controller can save a maximum of 99 event logs, including shutdown type,

date and time (warning alarms are not recorded). Once the log is full (99 records), any

subsequent shutdown entry will overwrite the oldest entry in the log, so the log will always

contain the 99 most recent abnormal events.

Pin Function

Cable

Size

Description

B-

2.5mm

DC power supply negative input. Connected
with negative of starter battery.

B+

2.5mm

DC power supply positive input. Connected
with positive of starter battery. Max. 20A
fuse is recommended.

Emergency Stop

2.5mm

Connected with DC power supply via
emergency stop button. Also supply power
to fuel relay and start relay. Max. 30A fuse is
recommended.

Fuel Relay Output

2.5mm

DC power is supplied by terminal 3, rated
16A

Crank

2.5mm

DC power is supplied by terminal 3, rated
16A

Содержание HGM6510

Страница 1: ...HGM6510 Genset Parallel Unit USER MANUAL Smartgen Technology...

Страница 2: ...NDSTOP ALARMS 23 7 PANEL CONFIGURATION 26 7 1 LCD DISPLAY 26 7 1 1 STATUS DISPLAY 26 7 1 2 ENGINE DISPLAY 27 7 1 3 GENERATOR DISPLAY 27 7 1 4 BUS DISPLAY 28 7 1 5 SYNCHRONIZATION DISPLAY 28 7 1 6 ALAR...

Страница 3: ...MANUAL PARALLEL OPERATION ON LOAD 46 12 4 STEP 4 FULLYAUTOMATIC PARALLEL OPERATION 46 13 POWER MANAGEMENT MODE 48 14 TROUBLESHOOTING 49 15 TYPICAL WIRING DIAGRAMS 50 15 1 HGM6510 TYPICALWIRING DIAGRA...

Страница 4: ...re load automatically it can be used to parallel with other HGM6510 controller HGM6510 controller also monitors the engine indicating the operational status and fault conditions accurately When abnorm...

Страница 5: ...Split phase active power PA PB PC Unit kW Total phase active power P Unit kW Split phase reactive power RA RB RC Unit kVar Total phase reactive power P Unit kVar Split phase apparent power SA SB SC U...

Страница 6: ...over voltage warn Start battery under voltage warn Over current shutdown Fail to start alarm Fail to stop alarm Emergency shutdown Close fault Open fault Oil pressure sensor open circuit alarm Revers...

Страница 7: ...port 20 English letters or 10 Chinese characters maximum Close to activate open to activate configurable input port types normally open normally closed configurable output port types Custom logic outp...

Страница 8: ...DC28V power supply output Configurable Relay Output 2 16A DC28V power supply output Configurable Relay Output 3 16A DC28V power supply output Configurable Relay Output 4 16A AC250V passive output Conf...

Страница 9: ...urable LED Stop Mode Manual Mode Gen Closed Auto Mode Gen Normal Parameter Details Storage Conditions Temperature 40 85 C Protection Level IP55 Gasket Insulation Intensity Apply AC2 2kV voltage betwee...

Страница 10: ...ey and controller enters in Auto mode Gen Closed In manual mode when busbar has voltage pressing the button will synchronize generator with bus and after that parallel generator with bus when busbar h...

Страница 11: ...ng this cranking attempt then the fuel relay and start relay are disengaged for the pre set rest period crank rest time begins and wait for the next crank attempt NOTE If the unit has been configured...

Страница 12: ...p the load from the generator to remaining set The Generator Breaker will open and the Cooling Delay is then initiated Should the Remote Start signal be re activated during the cooling down period the...

Страница 13: ...atus is normal its indicator will be illuminated If generator voltage and frequency have reached on load requirements then the generator close relay will be energized genset will take load generator p...

Страница 14: ...ill be displayed on LCD 3 Low Fuel Level Always active When the controller detects that the fuel level has fallen below the pre set value it will initiate a warning alarm and the corresponding alarm i...

Страница 15: ...g alarm and the corresponding alarm information will be displayed on LCD 12 Gen Phase Sequence Wrong When generator is normal When the controller detects a phase rotation error correct phase is L1 L2...

Страница 16: ...g alarm and the corresponding alarm information will be displayed on LCD 21 Over Speed Always active When the controller detects that the engine speed has exceeded the pre set value it will initiate a...

Страница 17: ...a warning alarm and the corresponding alarm information will be displayed on LCD 29 Temperature Sensor Open Circuit Always active When the controller detects that the temperature sensor is open circu...

Страница 18: ...sponding alarm information will be displayed on LCD 5 Under Speed From Waiting for load delay to Cooling delay When the controller detects that the generator speed has fallen below the pre set value i...

Страница 19: ...played on LCD 14 Auxiliary Inputs 1 9 User defined When the controller detects that the auxiliary input 1 9 shutdown alarm signals it will initiate a shutdown alarm and the corresponding alarm informa...

Страница 20: ...nitiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 23 Reverse Power Always active If reverse power detection is enabled when the controller detects that the reve...

Страница 21: ...value it will initiate a trip and stop alarm and the corresponding alarm information will be displayed on LCD 3 Loss Of Excitation Always active When the controller detects that the genset negative re...

Страница 22: ...initiate a trip and stop alarm and the corresponding alarm information will be displayed on LCD 12 Mains ROCOF When mains parallel operation is enabled When the controller detects that the rate of cha...

Страница 23: ...sponding alarm information will be displayed on LCD Note 1 Inverse Definite Minimum Time IDMT overcurrent delay decrease with the increase of overcurrent value Different overcurrent value has correspo...

Страница 24: ...US 1 2 Second Status Screen UL N 0 V 0 0 A UL L 0V 0 00Hz Pf 0 00L 0 0 kW GeneratorAverage Phase Voltage Current Generator Average Line Voltage Frequency Generator Average Power Factor Total Active Po...

Страница 25: ...rator Screen UL L 0 0 0 V UL N 0 0 0 V F 0 00Hz 0 RPM 3 phase Phase Voltage L1 N L2 N L3 N 3 phase Line Voltage L1 L2 L2 L3 L3 L1 Generator Frequency Engine Speed GENERATOR 3 2 Second Generator Screen...

Страница 26: ...Percentage AVR Output Percentage GENERATOR 3 6 Sixth Generator Screen kWh 0000000 0 kVAh 0000000 0 kVarh 0000000 0 Total kW Energy Total kVA Energy Total kVar Energy GENERATOR 3 7 Seventh Generator S...

Страница 27: ...dware Version Inner Temperature Issue Time 7 2 PARAMETER CONFIGURATION Press and hold and then press to enter into password screen Use and to increase decrease values and input the corresponding passw...

Страница 28: ...10s Timer 10 Safety On Time 1 60 s 10s Timer 11 Over Speed Overshoot delay 0 10 s 2s Timer 12 Start Idle Time 0 3600 s 10s Timer 13 Warming Up Time 0 3600 s 30s Timer 14 Stop Delay 0 9999 s 30s Timer...

Страница 29: ...ine speed 33 Under Speed Warn 1 5999 RPM 1350RPM On load value 1380RPM Setting standard Shutdown value Warn value On load value 34 Under Speed Shutdown 0 5998 RPM 1270RPM Under speed shutdown Value 35...

Страница 30: ...between the generator and the bus If it is lower than the positive value and higher than the negative value then it is considered as synchronization 52 Negative Freq Difference 0 2 Hz 0 1Hz 53 Voltage...

Страница 31: ...e Input 5 Indication close to activate Input 6 Working mode selection close to activate Input 7 Indication close to activate Input 8 Indication close to activate Input 9 Indication close to activate O...

Страница 32: ...g the last digit and then press to save settings and exit Press without press to exit directly without saving Date and time order Year Month Date Week Hour Minute Second NOTE Parameters and the date t...

Страница 33: ...enerator Total Active Reactive Apparent Energy Generator Phase Sequence Bus Phase Voltage L1 N L2 N L3 N Bus Line Voltage L1 L2 L2 L3 L3 L1 Bus Frequency Bus Phase Sequence 7 4 2 ECU DISPLAY Engine Oi...

Страница 34: ...ore Inhibit In AUTO mode after the normal running of generator when the input is active automatic stop will not be allowed 6 Auto Start Inhibit In AUTO mode when the input is active automatic start wi...

Страница 35: ...t is active priority is the highest used to select main standby generator 29 Reset Maintenance Alarm When the input is active the controller will reset maintenance time to its pre set value and clear...

Страница 36: ...en set it is only responsible for synchronization power sharing schedule start stop and breaker opening closing 41 Reserved No Type Description 00 Output Not Used 01 Air Flap Relay Action when over sp...

Страница 37: ...larm 024 Coolant Temp High Pre alarm for 1 Action when high water cylinder temperature warning alarm 025 Coolant Temp High Shutdown for 1 Action when high water cylinder temperature shutdown alarm 026...

Страница 38: ...ns over frequency under frequency over voltage under voltage or auxiliary mains abnormal input is active 051 Mains High Frequency Action when mains over frequency 052 Mains High Voltage Action when ma...

Страница 39: ...d shutdown 077 Reserved 078 Idle High Speed Control Action from Cranking delay to Start Idle delay and from Stop Idle delay to Fail to Stop delay 079 Pre oil Supply Output Action from Cranking delay t...

Страница 40: ...oldest entry in the log so the log will always contain the 99 most recent abnormal events Pin Function Cable Size Description 1 B 2 5mm2 DC power supply negative input Connected with negative of start...

Страница 41: ...c Pickup 1 0mm2 22 Magnetic Pickup 1 0mm2 23 CAN J1939 SCR 0 5mm2 Impedance 120 shielding wire is recommended 24 CAN J1939 H 0 5mm2 25 CAN J1939 L 0 5mm2 26 MSC SCR 0 5mm2 Use 120 shielding wire to co...

Страница 42: ...5mm2 Outside connected to secondary coil of current transformer rated 5A 52 C T C Phase Sensing Input 2 5mm2 Outside connected to secondary coil of current transformer rated 5A 53 C T COM 2 5mm2 Outsi...

Страница 43: ...LCD status screen 1 4 will display Module Number 3 See the picture on the right 3 Start the genset manually check if the engine and generator parameters are normal 4 Start the genset manually check if...

Страница 44: ...t or power oscillation during this period if there is regulate Load Rampx s via PC software 3 Parallel the gensets and on load manually perform ramp off load test to see if gen set breaker opens after...

Страница 45: ...le with lowest priority enters stop delay and then cools down and stops If load exceeds the preset start maximum percentage the generators that are at rest will all start again 3 Balanced engine runni...

Страница 46: ...HGM6510 Genset Parallel Unit ISSUE 2013 07 15 Version 1 7 Page 48 of 52 HGM6510 GENSET PARALLEL UNIT 13 POWER MANAGEMENT MODE Power management mode can be selected via configurable input ports...

Страница 47: ...esponding breaker and its wiring according to the information on LCD Check auxiliary input port Generator fails to close Check ATS auxiliary input port Check generator close relay Generator Reverse Ph...

Страница 48: ...Parallel Unit ISSUE 2013 07 15 Version 1 7 Page 50 of 52 15 TYPICAL WIRING DIAGRAMS 15 1 HGM6510 TYPICAL WIRING DIAGRAM NOTE Expansion high capacity relays for start and fuel output ports are recommen...

Страница 49: ...HGM6510 GENSET PARALLEL UNIT HGM6510 Genset Parallel Unit ISSUE 2013 07 15 Version 1 7 Page 51 of 52 15 3HGM6510 MULTI SET PARALLEL APPLICATION...

Страница 50: ...through a modem communicate with controller and perform remote start stop data monitoring and other functions RS232 485 interface uses MODBUS communication protocol MODBUS is a master slave protocol...

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