background image

Jaguar Caravan Multiple and Cascading Boilers

35

A “Hybrid Condensing/Non-Condensing Boiler System” is

a combination of condensing and non-condensing boilers

working together to heat a building. The predominant rea-

sons to use a hybrid system are lower installed cost and

optimizing system efficiency. In this chapter we discuss

why a hybrid boiler makes sense and how to design a

hybrid boiler system.

Within the ASHRAE Equipment Handbook the subject of

condensing or non-condensing boiler is covered. Figure 1

of this chapter in the Handbook (Effect of Inlet Water

Temperature on Efficiency of Condensing and Non-

Condensing Boilers) is a graph illustrating the relationship

between inlet boiler water temperature and boiler efficien-

cy. The dew point or start of condensation of the water

vapor in the products of combustion for natural gas starts

around a 130 F return water temperature. Above that tem-

perature condensation does not occur and as the water

temperature decreases below the 130 F the amount of

water vapor condensed increases. As the amount of con-

densate increases the boiler efficiency increases. Typically

a 90% boiler efficiency is achieved when the water temper-

ature is 120F or lower. The lower the water temperature,

the higher the boiler efficiency and conversely as the water

temperature increases the boiler efficiency decreases. With

a 180F water temperature the boiler efficiency is around

86%. This is just plain physics.

A properly controlled “hybrid condensing/non-condensing

boiler system” operates the condensing boilers when the

water temperature is low enough for condensing to occur

and when the water temperature is above that point the

non-condensing boilers handle the load. With water tem-

peratures below 130F condensing boilers operate and

when the water temperature is above 130F the non-con-

densing boilers take over. 

The system designer determines the heat load for the heat

emitters when the water temperature is at 130F. This load

is used to size the condensing boiler used in the hybrid

system. Slant/Fin does publish residential baseboard and

commercial radiation output ratings down to 110F water

temperature. If the heating system is designed to satisfy

the full heating load under design conditions with a water

temperature at or below 130F, then a boiler plant using

only condensing boilers makes sense. 

The non-condensing boiler of a hybrid boiler system is

sized to handle 100% of the heating load. When the water

temperature is above the 130F, the non-condensing boiler

does handle 100% of the load. After all, water tempera-

tures required in a heating system increase as the outdoor

temperature drops and the load increases.

A properly applied hybrid boiler system will optimize effi-

ciency and be cost effective. There will be a faster payback

for the boiler plant and higher return on investment.

A Slant/Fin hybrid boiler system consists of Jaguar modu-

lating/condensing boilers installed with Caravan modular

cast iron boilers. Since modular boilers inherently have

built-in back up, a boiler system can be sized closely to the

calculated heat load. This helps decrease the initial cost of

the boiler system further. 

A Slant/Fin hybrid boiler system is controlled so the system

control modulates the input of the Jaguar boilers and then

step fires the Carvan modular boiler while resetting system

water temperature. The result is a simple system that deliv-

ers high efficiency while improving system control and

dependably. One control for a hybrid boiler system is the

Heat Timer CNC Control, CNC stands for “condensing and

non-condensing”. Heat Timer can be reached at

201-575-4052.

The water piping of a Slant/Fin hybrid boiler system is sim-

ple. Slant/Fin recommends “injecting” the condensing boiler

water into either the supply or the return water piping of

the Caravan modular boiler, please see figure 22. This

drawing shows 2 each J-390C Jaguar boilers and 3 each

GGT modules used in one hybrid boiler system. Jaguar

boilers can also be added to existing boiler systems

provided there is room to do so.

12. Hybrid Condensing/Non-Condensing Boiler Systems

Содержание Jaguar Caravan J-390C Series

Страница 1: ...rdance with the National Electrical Code ANSI NFPA No 70 latest edition and all local electri cal codes The unit must be electrically grounded if an external power source is used In Canada the install...

Страница 2: ...830130000 Jaguar boilers may also be used in a heating system with a Caravan cast iron modular boiler system Since high efficiency con densing boilers only condense when the return water temperature i...

Страница 3: ...er temperature BOILER DESIGN DATA Max ASME Working Pressure 50 PSI Power Requirements 120 Volts 60 Hz 1 Phase 1 6 Amps per module not including primary circulator No of Boilers Model No L inches 1 2 3...

Страница 4: ...talled on or above carpeting All boiler components should be protected from water during installation set up operation and service Minimum clearances to combustible materials should comply with local...

Страница 5: ...Jaguar Caravan Multiple and Cascading Boilers 5 Figure 2 Typical layout of 3 Jaguar Boilers using Slant Fin Headers Minimum Clearance...

Страница 6: ...construction fully caulked and weatherstripped INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR INTO THE BOILER ROOM A NON DIRECT VENT INSTALLATION 1 Air dra...

Страница 7: ...xide detectors a In the event that the side wall horizontally vented gas fueld equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back u...

Страница 8: ...ting system installation If stainless steel vent sys tems are used follow the manufacturer s instructions in conjunction with these instructions I Non Direct Vent Installation The air for combustion i...

Страница 9: ...Jaguar Caravan Multiple and Cascading Boilers 9 Wall opening for Slant Fin vent air intake termination Height 5 3 4 Width 12 3 4 Wall thickness 3 to 14 Figure 4...

Страница 10: ...Jaguar Caravan Multiple and Cascading Boilers 10 Figure 5...

Страница 11: ...ove snow line or grade if it does not snow in area boilers are located No minimum horizontal distance between outlets or inlets Exhaust termination to extend beyond air intake prevent condensation fro...

Страница 12: ...Jaguar Caravan Multiple and Cascading Boilers 12 Figure 7...

Страница 13: ...and Cascading Boilers 13 Figure 8 Direct Venting and Air Intake Through a Roof Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to This height should be...

Страница 14: ...ness Replacing the medium on an annual basis is recommended or refer to the manufacturer s instructions for systems that are available for neutralizing condensate COMMONWEALTH OF MASSACHUSETTS SPECIAL...

Страница 15: ...10 shows typical field piped primary loops for Jaguar Multiple boiler systems Each Jaguar boiler shall be installed with a manual reset Hi Limit and a Manual Reset Low Water Cutoff being located on t...

Страница 16: ...rs 16 Figure 11 shows water primary piping using Slant Fin headers Each Jaguar boiler shall be installed with a manual reset Hi Limit and a Manual Reset Low Water Cutoff being located on the boiler si...

Страница 17: ...proceed as follows a Follow the building plans find total length of straight pipe between supply from gas meter and boiler gas header b Using data in Table 2 calculate equivalent linear length of scr...

Страница 18: ...2 700 4 700 9 700 63 130 245 500 760 1 450 2 300 4 100 8 300 56 115 215 440 670 1 270 2 000 3 600 7 400 50 105 195 400 610 1 150 1 850 3 250 6 800 46 96 180 370 560 1 050 1 700 3 000 6 200 43 90 170 3...

Страница 19: ...ure as well as determining what Jaguar boilers should operate and what their fuel input should be For details on wiring and programming using this method go to Section 10 on page 19 of this manual 2 U...

Страница 20: ...onnections Reversed polarity will cause boiler lockout Proper grounding is critical for boiler operation 10 1 2 Boiler circulator Connect boiler circulator to terminal 19 and 20 if the system is for s...

Страница 21: ...Jaguar Caravan Multiple and Cascading Boilers 21 Figure 14...

Страница 22: ...Jaguar Caravan Multiple and Cascading Boilers 22 Figure 15...

Страница 23: ...Follower boiler s in b A mode Master address is 1 and Followers addresses are 2 to 8 2 Select space heating option in c t mode of the Master boiler Mode 0 1 or 2 may be selected If mode 1 or 2 system...

Страница 24: ...perature space heating mode 1 or 2 Settable from 16 F to 122 F steps of 1 F The default value is 86 F Changing compensation slope space heating mode 1 or 2 Settable from 0 1 to 5 0 steps of 0 1 The de...

Страница 25: ...170 160 120 110 100 80 90 200 S l o p e 4 0 S l o p e 3 0 Slope 0 1 min S l o p e 2 0 Slope 0 5 S l o p e 1 2 S lo p e 5 0 m a x 40 S l o p e 1 5 S l o p e 1 0 d e f a u l t S l o p e 1 8 Maximum wate...

Страница 26: ...no func tion and are disabled 10 10 BOILER OPERATION STATUS Mode Display shows status of boiler operation Temperature Display shows water temperatures lockout error or warning conditions See table 7...

Страница 27: ...display shows system supply water Temp Domestic hot water mode Temperature display shows system supply water Temp Frost protection mode Temperature display shows system supply water Temp Lockout Alar...

Страница 28: ...resume normal operation Error Condition Temperature display indicates the error code Warning Condition Temperature display indicates the error code NOTE Blinking dot on Mode Display indicates active h...

Страница 29: ...No 1 or terminal 8 9 boiler No 2 or terminal 10 11 boiler No 3 or terminal 11 12 boiler No 4 See figures 20 and 21 11 1 4 Boiler DHW and system circulators connection See Tekmar application brochure A...

Страница 30: ...000 IS REQUIRED 0 10V DC EXTERNAL SIGNAL TEKMAR CONTROL 275 TERMINAL 7 8 BOILER 1 OR 8 9 BOILER 2 OR 10 11 BOILER 3 OR 11 12 BOILER 4 SEE TEKMAR CONTROL MANUAL D275 AND A275 WHITE BLACK HOT NEUTRAL 1...

Страница 31: ...TEMPERATURE DISPLAY Boiler is on stand by mode Temperature display shows boiler supply water Temp Heating mode Temperature display shows boiler supply water Temp Frost protection mode Temperature disp...

Страница 32: ...oper combustion at both max and min input firing rates If combustion is within the range specified on page 37 of J 390C manual clean or replace spark ignitor check power supply voltage and grounding 0...

Страница 33: ...lace the sensor 11 Water Outlet Sensor Shorted Replace the sensor 12 Water Inlet Sensor Shorted Replace the sensor 13 Flue Gas Sensor Shorted Replace the sensor 15 System Sensor Shorted Check wires go...

Страница 34: ...d have a red colored connector Check that the pumping flow direction is correct 51 Reset Button Error Try turning power supply off and on again If error returns replace the display board 52 Boiler Mod...

Страница 35: ...s at 130F This load is used to size the condensing boiler used in the hybrid system Slant Fin does publish residential baseboard and commercial radiation output ratings down to 110F water temperature...

Страница 36: ...Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com Slant Fin Corp 2011 Printed in the U S A 611 Publication No CJ 10 HWG Figure 22...

Отзывы: