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Jaguar Caravan Multiple and Cascading Boilers

2

1. INTRODUCTION

If additional information is desired please contact your local
Slant/Fin Sales Representative or Slant/Fin Technical Services.
Slant/Fin may be found on the web at www.slantfin.com

This application manual is intended to provide the piping and control
method for applying multiple Jaguar J-390C boilers to a space heat-
ing and domestic hot water heating system. Use this manual, in
conjunction with the Jaguar J-390C Installation and Operating
Instructions, publication J-40.

The following sections of the Installation and Operating Instructions
(J-390C) must be adhered to:
1. Boiler location and foundation
2. Clearances to combustibles
3. Contamination prevention
4. Air supply and ventilation
5. Venting application and materials*
6. Water treatment
7. Condensate disposal
8. Operating instructions
9. Care and Maintenance

*Common venting of these appliances is not permitted. Direct vent
terminals cannot be clustered together or stacked vertically. Direct
vent terminals can be mounted side by side horizontally, provided
there is a 12" minimum distance between them.

There are two methods available to control J-390C Caravan boilers:
1. Jaguar link method to operate up to 8 boilers. An optional system 

sensor is required for operation of this method. Supply water
system sensor (Part no. 833433000) max be ordered to 
Slant/Fin boiler distributor.

2. External signal (0-10 Vdc input). Control such as Tekmar control 

265 or 275 (operates up to 4 boilers). Energy Management 
System may be used with this method. One optional interface 
control is required for operation of each boiler in the system.
Part number for interface control kit is 830130000.

Jaguar boilers may also be used in a heating system with a
Caravan cast iron modular boiler system. Since high efficiency con-
densing boilers only condense when the return water temperature is
low, around 130 F or lower, it makes sense to use a lower cost
Caravan cast iron boiler at higher water temperature. We call a com-
bination Caravan Cast Iron Modular Boiler used in a system with a
Jaguar Multiple Boiler a “Hybrid Boiler System”. We address Hybrid
Boiler Systems within this manual. 

Model

No.

Water

Content

(gal.)

Ship

Wt.

Lbs.

Vent

Conn

Air

Intake.

Water

Correction

at Boiler

Space

Btwn.

Boilers

**

Length

with

Header

**

Min.

Header

Size

J-390C 2B

J-390C 3B

J-390C 4B

J-390C 5B

J-390C 6B

J-390C 7B

J-390C 8B

4

6

8

10

12

14

16

600

900

1200

1500

2340

2730

3120

4"

4"

4"

4"

4"

4"

4"

4"

4"

4"

4"

4"

4"

4"

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

3-1/4

3-1/4

3-1/4

3-1/4

3-1/4

3-1/4

3-1/4

50-1/2"

77-3/4"

104-1/4"

131-1/8"

158"

184-7/8"

211-3/4"

2"

2"

3"

3"

3"

3"

3"

Table 1: Gas multiple boiler ratings and dimension/hot water model 50 psi maximum working pressure

2. RATINGS AND DIMENSIONS

Model

No.

Consists of

CSA Input

(MBH)

CSA output

(MBH)

I=B=R Net

(MBH)

Combustion

Efficiency

Boiler

Horse-

Power

No. of Htg.

Boiler

Boiler

Model No.

Max

Min

Max

Min

Max

Min

Max

Min

J-390C 2B

J-390C 3B

J-390C 4B

J-390C 5B

J-390C 6B

J-390C 7B

J-390C 8B

2

3

4

5

6

7

8

J-390C

J-390C

J-390C

J-390C

J-390C

J-390C

J-390C

780

1170

1560

1950

2340

2730

3120

110

110

110

110

110

110

110

704

1056

1408

1760

2112

2464

2816

106

106

106

106

106

106

106

612

918

1224

1530

1836

2142

2448

92

92

92

92

92

92

92

91.6

91.6

91.6

91.6

91.6

91.6

91.6

96.7

96.7

96.7

96.7

96.7

96.7

96.7

21

31.5

42

52.6

63.1

73.6

84.1

System Turndown

Model

No.

Turndown

Ratio

J-390C 2B

J-390C 3B

J-390C 4B

J-390C 5B

J-390C 6B

J-390C 7B

J-390C 8B

7 to 1

10.6 to 1

14.2 to 1

17.7 to 1

21.3 to 1

24.8 to 1

28.4 to 1

** “Length with headers allows for 3 1/4" between boiler.

Содержание Jaguar Caravan J-390C Series

Страница 1: ...rdance with the National Electrical Code ANSI NFPA No 70 latest edition and all local electri cal codes The unit must be electrically grounded if an external power source is used In Canada the install...

Страница 2: ...830130000 Jaguar boilers may also be used in a heating system with a Caravan cast iron modular boiler system Since high efficiency con densing boilers only condense when the return water temperature i...

Страница 3: ...er temperature BOILER DESIGN DATA Max ASME Working Pressure 50 PSI Power Requirements 120 Volts 60 Hz 1 Phase 1 6 Amps per module not including primary circulator No of Boilers Model No L inches 1 2 3...

Страница 4: ...talled on or above carpeting All boiler components should be protected from water during installation set up operation and service Minimum clearances to combustible materials should comply with local...

Страница 5: ...Jaguar Caravan Multiple and Cascading Boilers 5 Figure 2 Typical layout of 3 Jaguar Boilers using Slant Fin Headers Minimum Clearance...

Страница 6: ...construction fully caulked and weatherstripped INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR INTO THE BOILER ROOM A NON DIRECT VENT INSTALLATION 1 Air dra...

Страница 7: ...xide detectors a In the event that the side wall horizontally vented gas fueld equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back u...

Страница 8: ...ting system installation If stainless steel vent sys tems are used follow the manufacturer s instructions in conjunction with these instructions I Non Direct Vent Installation The air for combustion i...

Страница 9: ...Jaguar Caravan Multiple and Cascading Boilers 9 Wall opening for Slant Fin vent air intake termination Height 5 3 4 Width 12 3 4 Wall thickness 3 to 14 Figure 4...

Страница 10: ...Jaguar Caravan Multiple and Cascading Boilers 10 Figure 5...

Страница 11: ...ove snow line or grade if it does not snow in area boilers are located No minimum horizontal distance between outlets or inlets Exhaust termination to extend beyond air intake prevent condensation fro...

Страница 12: ...Jaguar Caravan Multiple and Cascading Boilers 12 Figure 7...

Страница 13: ...and Cascading Boilers 13 Figure 8 Direct Venting and Air Intake Through a Roof Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to This height should be...

Страница 14: ...ness Replacing the medium on an annual basis is recommended or refer to the manufacturer s instructions for systems that are available for neutralizing condensate COMMONWEALTH OF MASSACHUSETTS SPECIAL...

Страница 15: ...10 shows typical field piped primary loops for Jaguar Multiple boiler systems Each Jaguar boiler shall be installed with a manual reset Hi Limit and a Manual Reset Low Water Cutoff being located on t...

Страница 16: ...rs 16 Figure 11 shows water primary piping using Slant Fin headers Each Jaguar boiler shall be installed with a manual reset Hi Limit and a Manual Reset Low Water Cutoff being located on the boiler si...

Страница 17: ...proceed as follows a Follow the building plans find total length of straight pipe between supply from gas meter and boiler gas header b Using data in Table 2 calculate equivalent linear length of scr...

Страница 18: ...2 700 4 700 9 700 63 130 245 500 760 1 450 2 300 4 100 8 300 56 115 215 440 670 1 270 2 000 3 600 7 400 50 105 195 400 610 1 150 1 850 3 250 6 800 46 96 180 370 560 1 050 1 700 3 000 6 200 43 90 170 3...

Страница 19: ...ure as well as determining what Jaguar boilers should operate and what their fuel input should be For details on wiring and programming using this method go to Section 10 on page 19 of this manual 2 U...

Страница 20: ...onnections Reversed polarity will cause boiler lockout Proper grounding is critical for boiler operation 10 1 2 Boiler circulator Connect boiler circulator to terminal 19 and 20 if the system is for s...

Страница 21: ...Jaguar Caravan Multiple and Cascading Boilers 21 Figure 14...

Страница 22: ...Jaguar Caravan Multiple and Cascading Boilers 22 Figure 15...

Страница 23: ...Follower boiler s in b A mode Master address is 1 and Followers addresses are 2 to 8 2 Select space heating option in c t mode of the Master boiler Mode 0 1 or 2 may be selected If mode 1 or 2 system...

Страница 24: ...perature space heating mode 1 or 2 Settable from 16 F to 122 F steps of 1 F The default value is 86 F Changing compensation slope space heating mode 1 or 2 Settable from 0 1 to 5 0 steps of 0 1 The de...

Страница 25: ...170 160 120 110 100 80 90 200 S l o p e 4 0 S l o p e 3 0 Slope 0 1 min S l o p e 2 0 Slope 0 5 S l o p e 1 2 S lo p e 5 0 m a x 40 S l o p e 1 5 S l o p e 1 0 d e f a u l t S l o p e 1 8 Maximum wate...

Страница 26: ...no func tion and are disabled 10 10 BOILER OPERATION STATUS Mode Display shows status of boiler operation Temperature Display shows water temperatures lockout error or warning conditions See table 7...

Страница 27: ...display shows system supply water Temp Domestic hot water mode Temperature display shows system supply water Temp Frost protection mode Temperature display shows system supply water Temp Lockout Alar...

Страница 28: ...resume normal operation Error Condition Temperature display indicates the error code Warning Condition Temperature display indicates the error code NOTE Blinking dot on Mode Display indicates active h...

Страница 29: ...No 1 or terminal 8 9 boiler No 2 or terminal 10 11 boiler No 3 or terminal 11 12 boiler No 4 See figures 20 and 21 11 1 4 Boiler DHW and system circulators connection See Tekmar application brochure A...

Страница 30: ...000 IS REQUIRED 0 10V DC EXTERNAL SIGNAL TEKMAR CONTROL 275 TERMINAL 7 8 BOILER 1 OR 8 9 BOILER 2 OR 10 11 BOILER 3 OR 11 12 BOILER 4 SEE TEKMAR CONTROL MANUAL D275 AND A275 WHITE BLACK HOT NEUTRAL 1...

Страница 31: ...TEMPERATURE DISPLAY Boiler is on stand by mode Temperature display shows boiler supply water Temp Heating mode Temperature display shows boiler supply water Temp Frost protection mode Temperature disp...

Страница 32: ...oper combustion at both max and min input firing rates If combustion is within the range specified on page 37 of J 390C manual clean or replace spark ignitor check power supply voltage and grounding 0...

Страница 33: ...lace the sensor 11 Water Outlet Sensor Shorted Replace the sensor 12 Water Inlet Sensor Shorted Replace the sensor 13 Flue Gas Sensor Shorted Replace the sensor 15 System Sensor Shorted Check wires go...

Страница 34: ...d have a red colored connector Check that the pumping flow direction is correct 51 Reset Button Error Try turning power supply off and on again If error returns replace the display board 52 Boiler Mod...

Страница 35: ...s at 130F This load is used to size the condensing boiler used in the hybrid system Slant Fin does publish residential baseboard and commercial radiation output ratings down to 110F water temperature...

Страница 36: ...Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com Slant Fin Corp 2011 Printed in the U S A 611 Publication No CJ 10 HWG Figure 22...

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