background image

Install grease 

cartridge

Unscrew the grease tube assembly from 
the PowerLuber.

Visually check the follower seal lip 
direction before loading a new cartridge.  
The follower seal lip must be directed  
toward the follower handle or rear side 
for cartridge loading (

† Fig. 2

).  

(To change the direction of the follower 
seal, unscrew tube cap from grease tube 
assembly and pull on the handle to  
remove follower seal from tube. Flip 
follower seal over and reassemble.)

Pull back on the follower handle and latch 
the follower rod groove into the slot on 
the tube cap.

Remove the plastic cap from the grease 
cartridge and insert cartridge into the 
container tube.

Remove the pull tab from grease car-
tridge and screw grease tube assembly 
into pump assembly.

Release follower rod from slot. Purge air 
from pump. See air purging instructions

.

Remove empty grease 

cartridge

Pull back on the follower handle until the 
follower rod is fully extended and latch the 
follower rod groove into the slot on the 
tube cap.

Unscrew the grease tube assembly from 
the PowerLuber.

Carefully release the follower handle to 
eject the empty cartridge from container 
tube.

Fill gun from bulk 

container

Remove pump assembly from grease 
tube assembly.

Pack lubricant into cavity of the pump 
assembly.

Insert the open end of the grease tube 
assembly into lubricant (

† Fig. 3

).  

Slowly pull the follower handle back while 
pushing the grease tube assembly deeper 
into the lubricant to prevent air pockets 
from being pulled into the grease tube 
assembly. 

When the follower rod is fully extended, 
pull it sideways to latch the rod groove 
into the keyhole slot in the grease tube 
assembly cap.

Loosely assemble the pump assembly to 
the grease tube assembly. Release the 
follower rod from the grease tube assem-
bly cap and disengage the follower rod 
from the follower by rotating the follower 
handle. Push the follower rod into the 
grease tube assembly. Slowly unscrew the 
grease tube assembly from the pump  
assembly until lubricant oozes from the 
interface. Tighten grease tube assembly 
into the pump assembly.

Convert gun to allow 

filling from bulk 

container or filler 

pump

Unscrew the grease tube assembly cap 
from the grease tube assembly. Pull on 
the follower handle to extract the follower 
and spring from the grease tube 
assembly.

Grasp follower between thumb and fore-
finger and flip the follower lip from the 
rear to the front side. 

!

Notice 

The follower resembles a cup. 

When the gun is  assembled for use with 
bulk lubricant, the cup opens toward the 
pump assembly.

!

Notice 

Air pockets in the cartridge 

lubricant will cause the gun to lose its 
prime.

Reassemble follower into grease tube  
assembly and position with the follower 
handle so that the grease tube assembly 
cap can be tightened onto the container 
tube.

Fig. 2

Rear side

Front side

Fig. 3

7

A & 

A HYDRAULIC 

800-992-9898

Содержание Lincoln PowerLuber AC2400

Страница 1: ... manual prior to installation or use of this product Keep manual nearby for future reference Failure to follow instructions and safety precautions may result in death or serious injury DANGER Date of issue April 2014 Form number 404575 Section D7 Page 79C A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 2: ... are doing and use common sense when operating a power tool Do not use a power tool while you are tired or un der the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 3 2 Use personal protective equipment Always wear eye protection Protec tive equipment such as dust mask non skid safety shoes hard hat or hearing prot...

Страница 3: ... con trolled with the switch is dangerous and must be repaired 4 3 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preven tive safety measures reduce the risk of starting the power tool accidentally 4 4 Store idle power tools out of the reach of children and do not allow persons unf...

Страница 4: ...d This could damage the motor or cause fire Use only accessories that are recom mended for this model Only accessories that are capable of handling 7 000 psi 482 bar should be used Notice Grease cartridges are not included in this product Service Service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may increase the risk of injury Wh...

Страница 5: ...rease by number of strokes Simply put your thumb on the stroke coun ter button fig 1 during operation of the tool and count Some Original Equipment Manufacturers OEM s recommend the exact amount of grease to lubricate critical bearings By counting the strokes you will know how much grease has been dispensed to lubricate the bearing Table 2 details the grease output verse number of strokes Output S...

Страница 6: ... valve Bulk valve Relief valve discharge hole Relief valve 1230 30 in 762 mm hose 5852 Coupler with cap Power cord 6 ft 1 8 m long High low output sensor Stroke counter 6 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 7: ...ubricant Fig 3 Slowly pull the follower handle back while pushing the grease tube assembly deeper into the lubricant to prevent air pockets from being pulled into the grease tube assembly 4 When the follower rod is fully extended pull it sideways to latch the rod groove into the keyhole slot in the grease tube assembly cap 5 Loosely assemble the pump assembly to the grease tube assembly Release th...

Страница 8: ...e trigger in short bursts to operate gun until trapped air is expelled Disengage the follower rod from the follower by rotating the follower handle Push the follower rod into the grease tube assembly 5 If step 2 fails unscrew the grease tube assembly 3 turns from the pump assembly 6 Exert force on the follower handle until lubricant oozes from the grease tube assembly and pump assembly interface 7...

Страница 9: ...1 3 4 2 5 6 7 8 9 10 11 12 8 14 15 16 18 19 20 17 13 Fig 5 9 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 10: ...Fig 6 5 22 21 23 24 25 36 35 26 27 28 21 34 33 12 32 29 30 31 10 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 11: ...e tube 286090 17 Rod follower kit 286091 18 Coupler cap kit 286093 19 Coupler 5852 20 Flexible hose 30 in 762 mm with gasket 1230 21 Gear set kit 286286 22 Motor plate kit 286155 23 Spring selector 286113 24 Yoke kit 286107 25 Cover pump kit 286106 26 Plunger kit 286109 27 Seal 271889 28 Seal retainer kit 286335 29 Driver assembly 286285 30 Stud kit 286110 31 Roller kit 286111 32 Housing pump with...

Страница 12: ...rease Loss of prime Repeat priming operation Ball check item 34 is not functioning Remove 34 and clean and inspect ball seat area PowerLuber continues to lose prime Air may be trapped in several locations in container after bulk filling Empty grease tube assembly refill and repeat priming instructions Follower may be binding in grease tube assembly Replace grease tube assembly 13 Disassemble greas...

Страница 13: ...ment injectors 85771 85781 Lincoln warrants the SL V Injector series to be free from defects in material and work manship for two 2 years following the date of purchase If an injector model single or replacement is determined to be defective by Lincoln in its sole discretion during this warranty period it will be repaired or replaced at Lincoln s discretion without charge Special limited 5 year wa...

Страница 14: ...This page left intentionally blank 14 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 15: ...This page left intentionally blank 15 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Страница 16: ...ptimizing operational and energy efficiency and reducing total cost of ownership These competence areas include bearings and units seals lubrication systems mechatronics and a wide range of services from 3 D computer modelling to cloud based condition monitoring and asset management services SKF s global footprint provides SKF customers with uniform quality standards and worldwide product availabi...

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