SKF 396-0946 Скачать руководство пользователя страница 4

Explanation of signal 
words for safety

NOTE

Emphasizes useful hints and 
recommendations as well as 
information to prevent property damage 
and ensure efficient trouble-free 
operation.

 



C AUTION

Indicates a dangerous situation that can 
lead to light personal injury if 
precautionary measures are ignored.

 



WARNING

Indicates a dangerous situation that 
could lead to death or serious injury if 
precautionary measures are ignored.

 



DANGER

Indicates a dangerous situation that will 
lead to death or serious injury if 
precautionary measures are ignored.

Safety

Read and carefully observe these installation 
instructions before installing/operating/
troubleshooting assembly. Assembly must 
be installed, maintained and repaired exclu-
sively by persons familiar with instructions.

Install assembly only after safety instruc-

tions and this guide have been read and are 
completely understood.

Adequate personal protection must be 

used to prevent splashing of material on skin 
or in eyes.

Always disconnect power source (electri-

city, air or hydraulic) from pump when it is 
not being used. 

Equipment generates very high grease 

pressure. Extreme caution should be used 
when operating this equipment as material 
leaks from loose or ruptured components 
can inject fluid through skin and into body. If 
any fluid appears to penetrate skin, seek 
attention from a doctor immediately.

Do not treat injury as a simple cut. Tell 

attending doctor exactly what type of fluid 
was injected. 

Any other use not in accordance with  

instructions will result in loss of claim for 
warranty or liability.

•  Do not misuse, over-pressurize, modify 

parts, use incompatible chemicals, fluids, 
or use worn and/or damaged parts.

•  Incorrect use may result in damage 

to equipment caused by over or  
under lurication.

•  Do not exceed stated maximum  

working pressure of pump or of lowest 
rated component in your system.

•  Always read and follow fluid manufactur-

er’s recommendations regarding fluid 
compatibility, and use of protective  
clothing and equipment.

•  Pump should be mounted vertically 

upright only.

•  Install components of PS pump so 

operator can always see low–level position 
of pump reservoir.

•  Each time reservoir has been refilled, 

make sure pump is pumping lubricant.

•  Failure to comply may result in personal 

injury and/or damage to equipment. 

Exclusion of liability

Manufacturer of PS pump will not accept 
any liability for damages caused by:

•  Lack of lubricant due to irregular refilling  

of pump.

•  Use of contaminated lubricants.
•  Use of greases that are not or only  

conditionally pumpable by PS pump.

•  Inadequate disposal of used or contami-

nated lubricants and components that 
have been in touch with lubricant.

•  Unauthorized modification of system 

components.

•  Use of unapproved parts.
•  Operation without adhering to minimum 

pause time and respectively maximum 
lubrication time (

† Table 

page 

).

Regulations for 
prevention of 
accidents

To prevent accidents, observe all city, state 
and federal safety regulations of country 
where product will be used.

Содержание 396-0946

Страница 1: ...User and maintenance instructions Models CAT branded and V Electric operated Centro Matic pump P S Date of issue January Form number Version Indicates change...

Страница 2: ...ressure control hold time vent cycle Vent cycle Fill reservoir with grease Stirring paddle Low level control Keypad and display Operating mode Malfunctions Factory settings Acknowledge fault signal Pr...

Страница 3: ...following harmonized EN standards EU Electromagnetic compatibility EN ISO DIN EN ISO DIN EN DIN EN DIN EN ISO DIN EN DIN EN DIN EN DIN EN Amendment Amendment Amendment European ROHS directive EU SKF d...

Страница 4: ...t Tell attending doctor exactly what type of fluid was injected Any other use not in accordance with instructions will result in loss of claim for warranty or liability Do not misuse over pressurize m...

Страница 5: ...mps being filled from reservoir top Failure to comply may result in personal injury or damage to component CAUTION Do not use pump in potentially explosive applications Failure to comply may result in...

Страница 6: ...r damage to system components Installation Any safety equipment already installed on vehicle should not be modified or made ineffective should only be removed for purpose of installing system must be...

Страница 7: ...ief valve Reservoir low level control End of lubrication line pressure switch or pressure transducer choice Contacts for remote monitoring V or VAC power supply Pump can supply adequate lubricant to b...

Страница 8: ...ing pressure with pressure switch psi 240 bar pressure transducer psi 240 bar Transducer can be adjusted from to psi 96 to 317 bar End of line pressure switch setting psi 172 bar not adjustable End of...

Страница 9: ...g Pump P S version A lb 11 2 kg l reservoir standard Pump P S without connecting cable lb 8 7 kg Pump P S version A lb 9 7 kg Pump P S version A lb 10 5 kg Weights above include following equipment Pu...

Страница 10: ...s via keypad is prohibited due to setting of internal jumper pin Refer to Jumper settings for P S pump PCB page On power up model will wait for V pulse before initiating lube cycle If pump was in lube...

Страница 11: ...ower supply V DC AC V Hz Electrical cord and connections A DC ft 10 m cord conductors A DC ft 10 m cord conductors ft 10 m cord conductors with bayonet plug for external pressure switch or transducer...

Страница 12: ...ol NO o NC x F fault relay switch to ground x F fault relay switch to ground x Jumper setting plugged x unplugged o Pressure switch AS o o o x x x AS o o x x x x AS o o o o x x AS o o x o x x AS x o o...

Страница 13: ...ump starts to operate display rotating segment is turning clockwise also Fig page Maximum time to build preset pressure is minutes If pump does not build preset pressure fault signal E or E will appea...

Страница 14: ...king application of pump motor Fig Display during change of moving direction of pump motor Fig Rotating segmented display during venting counter clockwise Fig Venting in vent valve Item Description Ve...

Страница 15: ...element has lateral outlet Fig for lubricant crossporting to internal material passages to combine outlet of all three pump elements Any of the three elements can be used as pump outlet Remaining two...

Страница 16: ...r Pump can go through three holding periods H H and H Holding time H Internal pressure switch must stay closed for consecutive seconds before going to H If internal pressure switch opens during second...

Страница 17: ...cer dropped below psi 179 bar pump restarts and pumps for seconds before vent cycle begins Possible faults E Fault failure to build pressure at pump within allotted minutes of pumping time E Fault fai...

Страница 18: ...build pressure at pump within allotted minutes of pumping time E Fault failure to build pressure at end of supply line E Fault failure to vent at pump Internal pressure transducer has seconds to drop...

Страница 19: ...mpletely submerged into grease and grease resistance to paddle rotation guides bracket with round magnet inward to orbit A Control cam guides pivot bracket with magnet and outwards in direction of res...

Страница 20: ...is connected to pump Example indicates internal pressure switch There are four possibilities S Internal pressure switch T Internal pressure transducer TT Internal and external pressure transducer must...

Страница 21: ...tomatically It must be switched on again by manual lube cycle Programming mode cannot be changed while there is a low level signal Fig Display of holding time Fig Display of low level indication Displ...

Страница 22: ...seconds the pump motor reverses to locate the vent position Failure of internal pressure transducer to drop psi 62 bar below the P parameter P minus psi 62 bar during the seconds that pump motor rever...

Страница 23: ...ion F fault relay s contact will close on a low level fault F fault relay s contact will close on a pressure fault Both of these contacts can be used for remote signaling The P programming step will o...

Страница 24: ...E E E or LL changes into permanent light Messages that have been acknowledged but have not yet been remedied will flash again after pump is switched off and on again After fault has been acknowledged...

Страница 25: ...ng to next programming step NOTE Pump power must be on to start programming seconds Display Press Setting of P and P counts To access programming mode press both buttons at same time seconds so that P...

Страница 26: ...Pressure fault causes F contact to close and stay closed F relay contact Low level fault or pressure fault causes F contact to close and stay closed o Option P is set to default of normally open F fau...

Страница 27: ...e from to psi 14 to 69 bar in psi 6 9 bar increments Factory set opening point vent pressure is psi 62 bar Closing point of external pressure transducer is fixed in software at psi 172 bar Press butto...

Страница 28: ...omponent Use same grease fitting to fill or refill reservoir Fig page During first fill of reservoir initiate a lubrication cycle to run motor Stirring paddle of running motor helps to evenly distribu...

Страница 29: ...8 2 in 208 mm 7 in 178 mm 1 4 in 36 mm 1 Diagram Pump mounting template Upper edge of pump...

Страница 30: ...w of pump parameters Fig Count Press button seconds Fig Fig Fig After one second thousands minutes After one second tens unit After one second r remaining pause time Fig Fig After one second After one...

Страница 31: ...ne second External pressure transducer will open at psi 62 bar Termination of review of parameters Only appears if pump has internal pressure transducer Maximum pressure pump will build After one seco...

Страница 32: ...w White Brown Blue Pump on light Manual lube Low level fault light Pressure fault light Remote signaling amp fuse On Z F F Keypad Jumper Jumper M M Low level switch E E V Pressure transducer Internal...

Страница 33: ...en yellow V DC X Brown Red V DC Black Pump on light Yellow Green White Blue Manual lube Low level fault light Remote signaling Pressure fault light X Square connector X Round connector On Z F F Keypad...

Страница 34: ...ith jumper count control Shown with jumper Internal PS or PT Internal and external PS or PT Without jumper only internal PS or PT With jumper both internal and external NO Normally open low level swit...

Страница 35: ...and SL V XL type injectors below psi 41 bar for SL type injectors below psi 13 8 bar for SL type injectors Item Description Pump housing pump elements Motor Controller key board with display Internal...

Страница 36: ...handling lubricants Impurities will remain suspended in lubricant and cannot settle This will result in damage to lubrication system and thus to bearing NOTE Manufacturer of centralized lubrication sy...

Страница 37: ...DL Li Ca 320 Kl ber Isonex NBU Ba 325 Kl ber Kluberplex BEM Ca complex 320 Kl ber Kluberplex BEM Li complex 325 Kl ber Petamo GHY N Polycarbamide 315 Mobil Mobilgrease XHP Li complex 310 Mobil Mobilg...

Страница 38: ...er 315 Elkalub GLS N Al complex 310 Elkalub GLS N Al complex 315 Fuchs Renolit G FG Bentontie 315 Fuchs Lubritech Gleitmo M KTW drinking water release Li 310 Interflon Fin Food Grease EP Al complex 31...

Страница 39: ...9 25 in 235 mm 9 5 in 241 mm A 7 in 178 mm 6 88 in 175 mm 6 3 in 160 mm 0 4 in 10 mm B 0 4 in 10 mm Fig Dimensions P S Capacity A B in mm in mm l 467 3 l 508 3 l 762 551 l 889 467...

Страница 40: ...1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 39 34 35 36 36 37 40 41 42 38 39 Fig IPB Pump housing...

Страница 41: ...43 44 45 52 47 21 48 49 50 51 Fig IPB Pump reservoir...

Страница 42: ...and labels Bearing D Reservoir l w vent tube and labels Washer st C HV Reservoir l w vent tube and labels Gear eccentric Support sleeve l reservoir Threaded sleeve Support sleeve l reservoir Bearing D...

Страница 43: ...with external pressure switch or pressure transducer Push switch Fig page to acknowledge fault Initiate manual lube cycle Investigate and correct possible causes air pockets in lubrication line connec...

Страница 44: ...has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of...

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