SKF 396-0946 Скачать руководство пользователя страница 22

Malfunctions

•  Pump switches off immediately if there is 

no feedback from pressure switch or  
pressure transducer within  minutes of 
pumping time. One of the fault signals 

E

 

to 

E

 (

† Fig. 

 to 

Fig. 

) will be shown 

flashing in display of membrane keypad.

NOTE

E

E

E

 or 

E

 will flash if malfunction 

is present. Pump does not switch on 
automatically any longer. It can only be 
triggered via an additional lubrication 
cycle. Programming mode cannot be 
changed while there is an alarm.

Fig. 

Display of malfunction E fault: 
Failure to build pressure at pump

•  Occurs if either pressure switch or  

pressure transducer fails to actuate  
within  minutes of pumping.

Fig. 

Display of malfunction E fault: 
Failure to build pressure at end of line

Must use external pressure switch or pressure 
transducer to detect.

•  Occurs if either external pressure switch  

or pressure transducer fails to reach 
  psi 

(172 bar)

 within  minutes  

of pumping.

Fig. 

Display of malfunction E fault: 
Failure to vent at pump

•  Failure of internal pressure switch to open 

during the  seconds the pump motor 
reverses to locate the vent position.

•  Failure of internal pressure transducer  

to drop  psi 

(62 bar)

 below the 

P

  

parameter [

P

 minus  psi 

(62 bar)

during the  seconds that pump motor 
reverses to locate the vent position.

• 

E

 fault occurs if at end of pause time 

internal pressure transducer has not 
dropped below  psi 

(62 bar)

.

Fig. 

Display of malfunction E fault: 
Failure to vent at end of supply line

Must use external pressure switch or  
pressure transducer to detect.

• 

E

 fault occurs if at end of pause time 

external pressure switch has not opened.

• 

E

 fault occurs if at end of pause time 

external pressure transducer has not 
dropped below 

P

 parameter.

Fig. 

Operator key to trigger additional  
lubrication cycle

Press button for  seconds to trigger  
additional lubrication cycle.

Fig. 

Operator key to acknowledge a fault

To trigger additional lubrication cycles 
externally:

•  Press push-button to trigger additional 

lubrication cycle externally. Press 
push-button for  seconds.

 

Mobile pump with ignition switch open 
up to two times.

 

Industrial pump with machine switch 
open... unlimited.

NOTE

Existing fault signals (

† Fig.  to  

Fig. 

page 

 and 

page 

) must  

be acknowledged before triggering an 
additional lubrication cycle.

>  seconds



Содержание 396-0946

Страница 1: ...User and maintenance instructions Models CAT branded and V Electric operated Centro Matic pump P S Date of issue January Form number Version Indicates change...

Страница 2: ...ressure control hold time vent cycle Vent cycle Fill reservoir with grease Stirring paddle Low level control Keypad and display Operating mode Malfunctions Factory settings Acknowledge fault signal Pr...

Страница 3: ...following harmonized EN standards EU Electromagnetic compatibility EN ISO DIN EN ISO DIN EN DIN EN DIN EN ISO DIN EN DIN EN DIN EN DIN EN Amendment Amendment Amendment European ROHS directive EU SKF d...

Страница 4: ...t Tell attending doctor exactly what type of fluid was injected Any other use not in accordance with instructions will result in loss of claim for warranty or liability Do not misuse over pressurize m...

Страница 5: ...mps being filled from reservoir top Failure to comply may result in personal injury or damage to component CAUTION Do not use pump in potentially explosive applications Failure to comply may result in...

Страница 6: ...r damage to system components Installation Any safety equipment already installed on vehicle should not be modified or made ineffective should only be removed for purpose of installing system must be...

Страница 7: ...ief valve Reservoir low level control End of lubrication line pressure switch or pressure transducer choice Contacts for remote monitoring V or VAC power supply Pump can supply adequate lubricant to b...

Страница 8: ...ing pressure with pressure switch psi 240 bar pressure transducer psi 240 bar Transducer can be adjusted from to psi 96 to 317 bar End of line pressure switch setting psi 172 bar not adjustable End of...

Страница 9: ...g Pump P S version A lb 11 2 kg l reservoir standard Pump P S without connecting cable lb 8 7 kg Pump P S version A lb 9 7 kg Pump P S version A lb 10 5 kg Weights above include following equipment Pu...

Страница 10: ...s via keypad is prohibited due to setting of internal jumper pin Refer to Jumper settings for P S pump PCB page On power up model will wait for V pulse before initiating lube cycle If pump was in lube...

Страница 11: ...ower supply V DC AC V Hz Electrical cord and connections A DC ft 10 m cord conductors A DC ft 10 m cord conductors ft 10 m cord conductors with bayonet plug for external pressure switch or transducer...

Страница 12: ...ol NO o NC x F fault relay switch to ground x F fault relay switch to ground x Jumper setting plugged x unplugged o Pressure switch AS o o o x x x AS o o x x x x AS o o o o x x AS o o x o x x AS x o o...

Страница 13: ...ump starts to operate display rotating segment is turning clockwise also Fig page Maximum time to build preset pressure is minutes If pump does not build preset pressure fault signal E or E will appea...

Страница 14: ...king application of pump motor Fig Display during change of moving direction of pump motor Fig Rotating segmented display during venting counter clockwise Fig Venting in vent valve Item Description Ve...

Страница 15: ...element has lateral outlet Fig for lubricant crossporting to internal material passages to combine outlet of all three pump elements Any of the three elements can be used as pump outlet Remaining two...

Страница 16: ...r Pump can go through three holding periods H H and H Holding time H Internal pressure switch must stay closed for consecutive seconds before going to H If internal pressure switch opens during second...

Страница 17: ...cer dropped below psi 179 bar pump restarts and pumps for seconds before vent cycle begins Possible faults E Fault failure to build pressure at pump within allotted minutes of pumping time E Fault fai...

Страница 18: ...build pressure at pump within allotted minutes of pumping time E Fault failure to build pressure at end of supply line E Fault failure to vent at pump Internal pressure transducer has seconds to drop...

Страница 19: ...mpletely submerged into grease and grease resistance to paddle rotation guides bracket with round magnet inward to orbit A Control cam guides pivot bracket with magnet and outwards in direction of res...

Страница 20: ...is connected to pump Example indicates internal pressure switch There are four possibilities S Internal pressure switch T Internal pressure transducer TT Internal and external pressure transducer must...

Страница 21: ...tomatically It must be switched on again by manual lube cycle Programming mode cannot be changed while there is a low level signal Fig Display of holding time Fig Display of low level indication Displ...

Страница 22: ...seconds the pump motor reverses to locate the vent position Failure of internal pressure transducer to drop psi 62 bar below the P parameter P minus psi 62 bar during the seconds that pump motor rever...

Страница 23: ...ion F fault relay s contact will close on a low level fault F fault relay s contact will close on a pressure fault Both of these contacts can be used for remote signaling The P programming step will o...

Страница 24: ...E E E or LL changes into permanent light Messages that have been acknowledged but have not yet been remedied will flash again after pump is switched off and on again After fault has been acknowledged...

Страница 25: ...ng to next programming step NOTE Pump power must be on to start programming seconds Display Press Setting of P and P counts To access programming mode press both buttons at same time seconds so that P...

Страница 26: ...Pressure fault causes F contact to close and stay closed F relay contact Low level fault or pressure fault causes F contact to close and stay closed o Option P is set to default of normally open F fau...

Страница 27: ...e from to psi 14 to 69 bar in psi 6 9 bar increments Factory set opening point vent pressure is psi 62 bar Closing point of external pressure transducer is fixed in software at psi 172 bar Press butto...

Страница 28: ...omponent Use same grease fitting to fill or refill reservoir Fig page During first fill of reservoir initiate a lubrication cycle to run motor Stirring paddle of running motor helps to evenly distribu...

Страница 29: ...8 2 in 208 mm 7 in 178 mm 1 4 in 36 mm 1 Diagram Pump mounting template Upper edge of pump...

Страница 30: ...w of pump parameters Fig Count Press button seconds Fig Fig Fig After one second thousands minutes After one second tens unit After one second r remaining pause time Fig Fig After one second After one...

Страница 31: ...ne second External pressure transducer will open at psi 62 bar Termination of review of parameters Only appears if pump has internal pressure transducer Maximum pressure pump will build After one seco...

Страница 32: ...w White Brown Blue Pump on light Manual lube Low level fault light Pressure fault light Remote signaling amp fuse On Z F F Keypad Jumper Jumper M M Low level switch E E V Pressure transducer Internal...

Страница 33: ...en yellow V DC X Brown Red V DC Black Pump on light Yellow Green White Blue Manual lube Low level fault light Remote signaling Pressure fault light X Square connector X Round connector On Z F F Keypad...

Страница 34: ...ith jumper count control Shown with jumper Internal PS or PT Internal and external PS or PT Without jumper only internal PS or PT With jumper both internal and external NO Normally open low level swit...

Страница 35: ...and SL V XL type injectors below psi 41 bar for SL type injectors below psi 13 8 bar for SL type injectors Item Description Pump housing pump elements Motor Controller key board with display Internal...

Страница 36: ...handling lubricants Impurities will remain suspended in lubricant and cannot settle This will result in damage to lubrication system and thus to bearing NOTE Manufacturer of centralized lubrication sy...

Страница 37: ...DL Li Ca 320 Kl ber Isonex NBU Ba 325 Kl ber Kluberplex BEM Ca complex 320 Kl ber Kluberplex BEM Li complex 325 Kl ber Petamo GHY N Polycarbamide 315 Mobil Mobilgrease XHP Li complex 310 Mobil Mobilg...

Страница 38: ...er 315 Elkalub GLS N Al complex 310 Elkalub GLS N Al complex 315 Fuchs Renolit G FG Bentontie 315 Fuchs Lubritech Gleitmo M KTW drinking water release Li 310 Interflon Fin Food Grease EP Al complex 31...

Страница 39: ...9 25 in 235 mm 9 5 in 241 mm A 7 in 178 mm 6 88 in 175 mm 6 3 in 160 mm 0 4 in 10 mm B 0 4 in 10 mm Fig Dimensions P S Capacity A B in mm in mm l 467 3 l 508 3 l 762 551 l 889 467...

Страница 40: ...1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 39 34 35 36 36 37 40 41 42 38 39 Fig IPB Pump housing...

Страница 41: ...43 44 45 52 47 21 48 49 50 51 Fig IPB Pump reservoir...

Страница 42: ...and labels Bearing D Reservoir l w vent tube and labels Washer st C HV Reservoir l w vent tube and labels Gear eccentric Support sleeve l reservoir Threaded sleeve Support sleeve l reservoir Bearing D...

Страница 43: ...with external pressure switch or pressure transducer Push switch Fig page to acknowledge fault Initiate manual lube cycle Investigate and correct possible causes air pockets in lubrication line connec...

Страница 44: ...has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of...

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