GTJZ0612&0812&1012&1212 Operation Manual
9-1
© Jul 2020
9
MAINTENANCE
This section provides detailed procedures for regular
maintenance inspections.
UNSAFE OPERATION HAZARD
Failure to follow the proper mainte-
nance may result in death, serious in-
jury or damage to the machine.
Follow these general rules:
•
Professionally trained, qualified personnel must
conduct routine maintenance inspections on this
machine.
•
Daily routine maintenance inspections must occur
during normal operation of the machine. Mainte-
nance inspectors must carry out inspection and
maintenance according to the repair & inspection re-
port listed in
and must com-
plete the repair & inspection report.
•
Regular maintenance inspections must occur by op-
erators and at quarterly, biannual and annual inter-
vals by qualified, trained personnel. Qualified,
trained personnel must check and maintain the ma-
chine according to the repair & inspection report
listed in
and must complete
the repair & inspection report.
•
Immediately remove a damaged or malfunctioning
machine, mark it and stop using it.
•
Repair any damaged or malfunctioning machine be-
fore operating it.
•
Keep all machine inspection records for at least 10
years or until the machine is no longer in use or as
required by machine owner/company/custodian.
•
Conduct a quarterly inspection on machines that
have been out of service for a period lasting longer
than three months.
•
While maintaining the machine, replace any parts
on the machine using the same parts or the same
parts of the original machine.
•
Unless otherwise specified, perform all maintenance
procedures according to the following terms and
conditions:
–
Park the machine on flat, level, firm ground.
–
Keep the machine in the stowed position.
–
Ensure the key switch of the ground controller is
in the OFF position and remove the key to pre-
vent unauthorized use of the machine.
–
Place the red emergency stop button on the plat-
form control box and ground controller in the
OFF position to avoid accidental start-up of the
operating system.
–
Disconnect main power switch.
–
Disconnect all DC power from the machine.
–
Lock all wheels to prevent movement of the
machine.
–
Before releasing or removing the hydraulic com-
ponents, release the hydraulic oil pressure in the
hydraulic pipeline.
CONDUCTING A PRE-
DELIVERY INSPECTION
When the machine owner/company changes, in addi-
tion to conducting a pre-delivery inspection, the corre-
sponding inspection shall be carried out according to
the maintenance schedule requirement and repair & in-
spection report. When conducting a pre-delivery in-
spection, comply with the following requirements:
1.
It is the responsibility of the machine owner/com-
pany to perform a pre-delivery inspection.
2.
Follow this procedure each time before delivery.
Performing a pre-delivery inspection could reveal
potential problems with the machine before you be-
gin putting the machine into service.
3.
Never use a damaged or malfunctioning machine.
Tag the machine and do not use it.
4.
Only professionally trained, qualified personnel may
repair the machine and must follow the procedures
as stated in
operation manual
and
maintenance
manual
.
5.
A competent operator must conduct daily mainte-
nance on this machine as stated in
operation man-
ual
and
maintenance manual
.
Before delivering the machine, complete the following
record using these instructions:
1.
Prepare the machine before delivery, which in-
cludes performing a pre-delivery inspection, follow-
ing maintenance procedures and performing
functional inspections.
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