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LCD’s backlight uses S8050 (NPN TR) as a switching element to control on and off.

Operational Panel Unit(OPU) Components and Main Functions (A611/A616DN)

Operational Panel Unit(OPU) Components and Main Functions (A611DN)

Block Diagram of Components

Pin Array

I/F Connector(CN2)

PIN No.

Signal

Description

VCC5V

5V POWER

UICC_TXD

UART TX: Signal for sending data to SYSTEMCARD

UICC_RXD

UART RX: Signal for receiving data from

SYSTEMCARD

GND

POWER_BUTTON

UI POWER BUTTON SIGNAL

GND

POWER_LED

POWER LED 5V POWER

Содержание A610 Series

Страница 1: ...SERVICE MANUAL A610 A611 SER CS 2014 01 22 CE Confidential...

Страница 2: ...ponents 9 Installation 12 Environment Unpacking and Components 12 Option Tray 13 Image Cartridge 15 Cable Connection 16 Maintenance 17 Preventive Maintenance 17 Detailed Description 18 Image Process 1...

Страница 3: ...Main Functions 66 System Card Components and Main Functions 74 LVPS Components and Main functions 87 HVPS Components and Main Functions 91 Replacement and Adjustment 97 External Cover 97 Left Cover 98...

Страница 4: ...125 Disassembling Optional Tray Unit 127 Resist Guide A ssy 143 Removing the Resist Roller 144 Output Unit 145 Duplex Unit 146 Removing Duplex Unit 146 Front Part 156 Main Board OPU 156 PDU 157 Troub...

Страница 5: ...vil A610SER SDAPL PCL5e 6 PS3 A610DN SDAPL Sindoh Advanced Print Language GDI Front No Name Remark 1 Tray 1 250 Sheets 75 g m 2 Tray 2 Optional Tray 250 Sheets 75 g m 3 Multipurpose Tray MPT 4 Front C...

Страница 6: ...d Connector 10 Power Button 11 USB Port Connector 12 Wi Fi Connector 13 Ethernet Connector 14 Back Cover 15 Duplex Tray Capacity 1 Basic Configuration Tray 1 250 Sheets MPT 50 Sheets 2 Basic Configura...

Страница 7: ...SDAPL PCL5e 6 PS3 A611DN SDAPL Sindoh Advanced Print Language GDI Front No Name Remark 1 Tray 1 500 Sheets 75 g m 2 Tray 2 Optional Tray 500 Sheets 75 g m 3 Multipurpose Tray MPT 4 Front Cover 5 Contr...

Страница 8: ...d Connector 10 Power Button 11 USB Port Connector 12 Wi Fi Connector 13 Ethernet Connector 14 Back Cover 15 Duplex Tray Capacity 1 Basic Configuration Tray 1 500 Sheets MPT 50 Sheets 2 Basic Configura...

Страница 9: ...rocessor 360MHz LCD Display 128X32 Graphic LCD Korean Available English Korean Interface Port 1USB Device host Ethernet 10 100Base T Wi Fi 801 21 BGN Optional Emulation SDAPL PCL5e 6 PS3 OS Windows XP...

Страница 10: ...Processor 800MHz LCD Display 128X64 Graphic LCD Korean Available English Korean Interface Port 1USB Device host Ethernet 10 100 1000Base T Wi Fi 801 21 BGN Emulation SDAPL PCL5e 6 PS3 OS Windows XP V...

Страница 11: ...ter Legal Executive Statement 60 120 g m 16 32lb Optional Tray A611 Standard 500 Sheets Thick Up to set height Marked by Label A4 A5 JIS B5 Folio Letter Legal Executive 60 163 g m 16 32lb MPT ALL Stan...

Страница 12: ...rtridge A610 A611DN 6K 3K 6K 13K Drum Unit 45K Consecutive printing 30K 3page job 18K 1page Job Conditions 1 Life specified above is based on A4 and 5 charts 2 Standard temperature and humidity 3 Life...

Страница 13: ...377mm Weight 3 5kg approx Feeder 1 Friction Pad A ssy 2 Center Align System 3 Incline plate 1 EA Incline spring 2 EA 4 2 step end fence 5 Feeder beam sensor Pickup Feed roll A ssy 1 Pickup roll A ssy...

Страница 14: ...Gear Arm Pivot A ssy 1EA 6 BKT Accufeed PR 1EA Frame Exterior Unit 1 Frame A ssy 3EA MO 2 PR 1 2 Exterior Cover 4EA Feeding Tray Unit 1 Cassette Tray 1EA 2 Cover Tray 1EA 3 Side Fence _ Left 1EA 4 Si...

Страница 15: ...S 45PPM KARA 40PPM Feeder Capacity 500 Sheets 75gsm 1 Paper Min A5 Max Legal Xerographic OR Business paper Paper Weight 16 90 lb 60 163gsm paper Dimension H W D 130 3 mm 383 mm 387 mm Weight 4 5kg app...

Страница 16: ...r Printer operating temperature 15 6 C 32 2 C shipping and storage 40 0 C 60 0 C Installation Unpacking and Checking Components Unpacking 1 Take out the printer and all components from the box 2 Remov...

Страница 17: ...rn the printer s power off Remove the power cord from the printer and remove all cables from the back 1 Remove all wrappings and tapes on the feeder 2 Pull the feeding unit out from the feeder 1 Tray1...

Страница 18: ...ld both handles on the bottom sides lift it up and place it on the placing location Align the tab narrow hole and connector on the top of the feeder exactly with the bottom of printer Place it on the...

Страница 19: ...ooves of the printer arrow stickers 3 Push in the cartridge until you hear a click inside the printer 4 Close front cover Check if both sides of the cover have been shut with a click Check if multipur...

Страница 20: ...connected devices 2 Connect the USB cable Network Connection Connect the enclosed CORE to the cable before connecting the network cable Wi Fi Connection Wi Fi Module WN400 option Recognized automatica...

Страница 21: ...r unit 120K Transfer roller 120K MPT separation pad 30K A610 A615 Pickup roller separation pad 120K A611 A616 Feeder Accufeed roller 120K Service life of this device is 400 000 sheets A610 600 000 she...

Страница 22: ...18 Detailed Description IMAGE PROCESS Charging Voltage of 1540V is applied to charging roller from HVPS and the drum surface is charged with approximately 900V Exposure...

Страница 23: ...potential of scanned area drops to about 300V to form Latent Image Development Images are formed on the drum surface by attaching the charging toner with approximately 550V via development roller and...

Страница 24: ...icity applied to the transfer roller pulls the image forming toner particles on drum surface to form unsettled images on the paper Cleaning Remaining toner on the drum surface after transferred to pap...

Страница 25: ...r 6 OPC Drum 7 Development roller 8 Doctor Blade 9 Add Roller 10 Paddle Roller 11 Mid Roller 12 Multipurpose Tray Feed Roller 13 Multipurpose Tray Friction Pad 14 Tray 1 Feed Roller 15 Tray 1 Friction...

Страница 26: ...22 Paper Path 1 Output Bin 2 Multipurpose Tray 3 Main Feeder 4 Optional Feed Unit 5 Duplex Unit...

Страница 27: ...SW1 Power Supplies power to the machine If this is turned off no power will be supplied to the machine Located on the bottom right on the back of the machine SW2 Front Cover Detects opening of front...

Страница 28: ...Power supply unit Supplies AC power to Fusing lamp and optical heater and DC power to the system Solenoid SOL1 Multipurpose Tray feeding Controls multipurpose Tray s feeder roller operation SOL2 Duple...

Страница 29: ...The machine has one main motor and the rotation of this motor is delivered to the train of gears composed with various gears to operate developer drum manual feeder fusing unit duplex unit resist rol...

Страница 30: ...machine s front door is opened the link connected to the front door moves in the direction of 1 Lever no 2 moves consecutively by the moving link and the Oldham lever and dog bone lever each pull the...

Страница 31: ...connecting to the cartridge Removing Fusing Paper Jam 1 Removing paper from back of fuser unit Gear link is pushed to the back disconnecting gear and allowing jammed paper to be removed 2 Removing pa...

Страница 32: ...tor I Reflection Mirror E 1 F theta lens J OPC Drum Laser Diode Unit Generates laser beam Collimator lens Converts dispersed laser beams to straight beam Cylindrical Lens Concentrates sub scanning dir...

Страница 33: ...acturer QSI LD Form No QL78F6DF LSU NOTICE This machine is approved by US for in compliance with DHHS21 CFR Subchapter J regulations for class 1 laser products and IEC 60825 1 regulations in other cou...

Страница 34: ...d can be separated Drum cartridge does not have a separate chip but toner cartridge has a separate information chip to store toner counter and manufacturer information The machine refers to the inform...

Страница 35: ...omponents A toner cartridge consists of a Development roller Add roller and a Doctor blade as shown above and has a Paddle roller carrying toner to add roller Doctor blade allows toner supplied to Dev...

Страница 36: ...eration When the driving force of main motor A is delivered to development coupler driving gear B the Oldham type coupler C rotates As a result the driving force of the main motor is ultimately delive...

Страница 37: ...roller again via charging roller spring G and conductive roller bushing H Drum surface gets charged with about 900V with this charged voltage Also 200V of core voltage is applied to drum and this vol...

Страница 38: ...t with a new one you may be able to continue using the old drum cartridge but the printing quality cannot be guaranteed Toner Cartridge Like a drum cartridge a toner cartridge is calculated based on t...

Страница 39: ...papers there is a load limit line indication Main Tray Components and Feeding and Separating Mechanism Main Tray consists of the following 6 components Role of each component is specified below 1 Bas...

Страница 40: ...ar to the pickup roller 3 Pickup Roller Bushing Holds the pickup roller s position from both ends of picku p roller 4 Pickup Electromagnetic Clutch The electromagnetic clutch operates at the time of f...

Страница 41: ...ed pressure between the pickup roller and the base plate is rubbed against the friction pad and by this paper is separated and fed one sheet at a time The front part of a paper is fed up to the transf...

Страница 42: ...le paper can be categorized as Special Paper because of its curl Hold the rear fence lever to move the rear fence Legal paper in particular must have the rear fence wall expanded In this case set the...

Страница 43: ...e pickup roller fails to turn on the input sensor after having rotated once it rotates one more time If paper fails to turn on the input sensor even after the pickup roller has rotated twice the print...

Страница 44: ...hen loading paper in the tray for the 500 sheet option or in KARA S adjust the side and rear fences to fit the paper size in order to prevent gaps within the cassette Paper loading limits for thick or...

Страница 45: ...r Supplies power for pickup roller rotation and adjusts feeding speed by setting the timing 7 Power transfer A ssy Accufeed arm A ssy Positioned between pickup motor and roller to transfer power from...

Страница 46: ...after this process Feeding Transfer Mechanism When a feeding signal is entered from the main body the pickup motor of the selected tray begins to operate The pickup roller rotates picking up the top s...

Страница 47: ...ray has fed all the paper inside the paper detection sensor operates and displays a Paper Low message Side Fence Rear Fence Operation Hold right side fence lever and right side fence to move the side...

Страница 48: ...the fence To load paper hold the rear fence lever and push it back as far as possible align the front part of paper to the separation dam then hold the lever again and move it to fit the edge of the...

Страница 49: ...t 3 statuses Paper Full Paper Low and Empty and display these messages on the LCD screen Sensor 1 Sensor 2 Stack Paper Full 10 100 Paper Low Near End under 10 Paper End 0 sheet Paper End Light Exposur...

Страница 50: ...d to the paper size detection sensor Switch sensor 3EA enters the hole in the end fence for paper detection If the finger can enter the hole the sensor detects 0 If the finger cannot enter the hole th...

Страница 51: ...xtension all the way and adjust side fences to the paper size to have no gaps Paper load limit lines are marked separately for postcards envelops labels and other special paper MPT Components The MPT...

Страница 52: ...s the base plate rises by base plate spring to generate feeding force by contacting loaded paper with pickup roller and allows loaded paper to be fed in orders from top by pickup roller s rotation Whe...

Страница 53: ...ition by torsion sprint for sensor flag to isolate the light and causing the sensor s output value to change The printer detects paper presence with this sensor s output value Paper Jam Detection If t...

Страница 54: ...nts Role of each component is as follows 1 Upper Body Acts as upper ribs to allow paper to pass through easily A roller is installed to partially correct skews 2 Front Body Guides paper in the reverse...

Страница 55: ...rtially correct skews 2 Front Body Guides paper in the reverse section bottom up to the EP frame upper and supports the base body with a spring fixture 3 Base Body Corrects skew to allow front part of...

Страница 56: ...method The paper is re aligned to the left by a tilted roller in the reverse section Letter or A4 Paper Jam Detection A610DN When there is a paper jam in the reverse section of the duplex unit remove...

Страница 57: ...x unit press down the handle on the jam remove cover in the center to remove paper with ease If you cannot see the paper when the jam remove cover is open open the rear cover and remove the jammed she...

Страница 58: ...d reaches the output roller The forward backward bracket is activated by the solenoid operating in the output unit and the output roller rotates in reverse Paper is then transferred to the duplex sect...

Страница 59: ...uide The paper then is delayed temporarily by the resist dams 4 Feeding has been delayed by the resist dams but the paper continues to be transferred by pickup roller rotation This and the delay by th...

Страница 60: ...user Unit Components The fuser unit and paper exit area consist of the following parts 1 Fusing Roller 2 Pressure Roller 3 Heater 4 THERMOSTAT 5 THERMISTOR 6 Separator 7 Entrance Guide 8 Exit Guide 9...

Страница 61: ...h paper type Fusing temperature is configured differently for each paper but may be changed within a certain range by the user Heater power is turned OFF when an error occurs or when printer enters Po...

Страница 62: ...be smeared on paper Be sure to restore the pressure lifting lever after printing envelops Output Unit Overview The output unit is the last part of the printer that moves paper to the output bin It is...

Страница 63: ...ge and small output gears and the forward reverse bracket 7 Screw 8 Output Shaft 4 rollers inserted in sum shaft assembled that are connected to the gear and rotate with the idle roller assembled in t...

Страница 64: ...ses through the fusing roller and the middle output roller by the rotating output shaft before finally reaching the exit Each shaft always rotates when the main motor operates in order to give paper l...

Страница 65: ...rive unit always rotates forward the forward reverse bracket is operated by solenoid operation in order to print 2 sides by reversing delivery unit The left image below shows that solenoid is turned o...

Страница 66: ...62 Forward Rotation Reverse Rotation Fuser Driving Gear Solenoid Activated Fuser Driving Gear...

Страница 67: ...nt Part Overview Operational Panel Unit OPU Components and Main Functions A610DN Block Diagram of Components Pin Array I F Connector PIN No Signal Description 1 VCC5V 5V POWER 2 GND GND 3 UICC_IRQ INT...

Страница 68: ...sic components of OPU and their functions are as follows 1 R5F212A7SNFA of MCU uses 8 Mhz external clock to communicate with system card by SPI Communication standard is 32KHz SPI 2 OP consists of 7 k...

Страница 69: ...anel Unit OPU Components and Main Functions A611DN Block Diagram of Components Pin Array I F Connector CN2 PIN No Signal Description 1 VCC5V 5V POWER 2 UICC_TXD UART TX Signal for sending data to SYST...

Страница 70: ...ion 1 VBUS USB POWER 2 D USB D DATA 3 D USB D DATA 4 GND GND 5 SHIELD1 USB SHIELD GND 6 SHIELD2 USB SHIELD GND Components and Basic Functions OPU s basic components and their functions are as follows...

Страница 71: ...tching element 4 SOC in the system card and the LCD controller in LCM LCD module exchange signals via 4 bit parallel method 5 LCD s backlight uses S8050 NPN TR as a switching element to control on and...

Страница 72: ...68 2 LCM Connection Part...

Страница 73: ...69 3 Button Input 4 LED Drive...

Страница 74: ...70 5 Backlight Control 6 POWER BUTTON POWER LED...

Страница 75: ...al and NAND flash System Main Clock uses 24MHz external and 360MHz internal SOC with each function module built in performs following functions Motor Control It controls BLDC motor to control the cont...

Страница 76: ...ND 3 CN41 BLDC_M NO Signal Description 1 S GND SIGNAL GND 2 BLDC_FG F B signal for checking motor rotation standard 3 BLDC_CLK Standard clock for motor 4 BLDC_ST Motor ON signal 5 BLDC_LD Detects arri...

Страница 77: ...ND GND 5 24V 24V Power 6 CN48 LSU_IF NO Signal Description 1 GND GND 2 nHSYNC_H Sync detection signal 3 GND GND 4 5V 5V Power 5 5V 5V Power 6 GND GND 7 DT1P Image LVDS Data 8 DT1N Image LVDS Data 9 GN...

Страница 78: ...HR_PSU Fusing Heater ON signal 14 XZEROX Zero Cross Signal 15 PS_24V 24V Power Save Signal 8 CN25 MAIN FAN NO Signal Description 1 MAIN_FAN FAN ON Signal 2 MAIN_FAN_BACK Detects arrival of set RPM 3...

Страница 79: ...signal from UI 5 UI_TXD1 UART TX Data signal to UI 6 GND GND 7 UI_SCK UI Communication control clock signal 8 UI_CS UI Select signal 9 POWER BUTTON UI POWER BUTTON Signal 10 5V 5V Power 11 POWER BUTT...

Страница 80: ...MPT 5 GND GND 6 5V 5V Power 17 CN45 FULL STACK_S NO Signal Description 1 FULL STACK_S Detects full paper stack 2 GND GND 3 5V 5V Power 18 CN13 Fuser Exit_S NO Signal Description 1 THERMISTER Detects...

Страница 81: ...the following functions Motor Control Controls BLDC motor to control the drive unit UICC Control unit I F Uses the built in UART I F module to control the control unit Optional Tray I F Uses the built...

Страница 82: ...GND GND 3 CN41 BLDC_M NO Signal Description 1 S GND SIGNAL GND 2 BLDC_FG F B signal for checking motor rotation standard 3 BLDC_CLK Standard clock for motor 4 BLDC_ST Motor ON signal 5 BLDC_LD Detect...

Страница 83: ...ND GND 5 24V 24V Power 6 CN48 LSU_IF NO Signal Description 1 GND GND 2 nHSYNC_H Sync detection signal 3 GND GND 4 5V 5V Power 5 5V 5V Power 6 GND GND 7 DT1P Image LVDS data 8 DT1N Image LVDS data 9 GN...

Страница 84: ...SU Fuser heat ON signal 14 XZEROX Zero cross signal 15 PS_24V 24V Power save signal 8 CN25 MAIN FAN NO Signal Description 1 MAIN_FAN FAN ON signal 2 MAIN_FAN_BACK Detects arrival of set RPM 3 GND GND...

Страница 85: ...scription 1 5V 5V Power 2 UI_RXD1 UART RX Data signal from UI 3 UI_TXD1 UART TX Data signal to UI 4 GND GND 5 GND GND 6 POWER BUTTON UI POWER BUTTON signal 7 GND GND 8 5V 5V Power 9 POWER BUTTON _LED...

Страница 86: ...TY_MPT_S NO Signal Description 1 EMPTY_S Tray paper detection 2 GND GND 3 5V 5V Power 4 MPT_S MPT paper detection 5 GND GND 6 5V 5V Power 19 CN45 FULL STACK_S NO Signal Description 1 FULL STACK_S Full...

Страница 87: ...aper Size Detect Switch NO Signal Description 1 Paper_Size_Detect_SW3 Paper size detection sensor 2 GND GND 3 Paper_Size_Detect_SW2 Paper size detection sensor 4 Paper_Size_Detect_SW1 Paper size detec...

Страница 88: ...ain output constant voltage 6 Photo Triac Control the heater in the machine to turn on and off 7 Fuse 1st 2nd Protect rear circuit on over current lead in Pin Array 1 INLET AC SW Connector No Connecto...

Страница 89: ...or Name Pin No Signal Name Image CN2 HEATER CONNECTOR 1744056 3 AMP Or Equivalent 1 HEATER_L 2 removed 3 HEATER_N Spacing for no 2 pin from total of 3 pins to secure isolation distance 3 DC Connector...

Страница 90: ...Range nominal 220 240Vac Voltage min max 198 264Vac Nondestructive Voltage 187 276Vac Input Current AC DC 3 9A DC TBD Input Power Energy Saver Mode Over 55 efficiency on energy saver mode Rush Curren...

Страница 91: ...ation for minimum of 30 min 3 5A Maintain operation for minimum of 30 min Peak Output Current 6 0A 2nd Rush Current Surge Current 20A 50uS min Total Max Output Power 10 0W 86W Static Mutual Load Varia...

Страница 92: ...d Main Functions Block Diagram of Components Pin Array Refer to DC connector part from LVPS pin array Basic Functions 1 Channels HVPS is composed with 4 DC DC converters and with 7 channels of chargin...

Страница 93: ...nel always maintains 200V versus GND using zener diode 9 DEV PWM It controls DEV TR and BL channel voltages TR and BL voltages use zener diode to always maintain DEV 120V and DEV 300V versus DEV outpu...

Страница 94: ...90 2 AC DC Rectification Unit 3 24V Output Unit...

Страница 95: ...91 4 5V Output Unit 5 AC Drive Section 6 Switching Unit...

Страница 96: ...92...

Страница 97: ...93 Circuit Diagram HVPS Input Section 1 PWM Input Section 2 RCC Control Drive Section...

Страница 98: ...94 3 High Voltage Output 4 TX SENSING Unit...

Страница 99: ...in power switch off and remove power cord and network cable from the machine Be careful not to lose bolts when disassembling and see harness path to handle paths identical when reassembling Assembly s...

Страница 100: ...om the main body be careful not to damage 4 hooks inside the cover Left Cover 1 Remove rear door and cover from the main body 2 Open front cover and unlock the hook under the main body Pull cover up t...

Страница 101: ...t to damage 8 hooks inside the cover when removing the left cover Right Cover 1 Remove rear door and cover from the main body 2 Unlock the 4 hooks under the main body and pull the cover to separate fr...

Страница 102: ...98 Be careful not to damage the 7 hooks inside the cover when removing the right cover...

Страница 103: ...cted to the CN30 connector on main board and remove Control Panel from the frame Be careful not to disconnect harness wires when removing the harness from the connector Be careful not to damage flat h...

Страница 104: ...so to the left and remove it from the frame When reassembling push the left and right hinges to frame s right side to fixate it and connect 3 links Top Cover 1 Remove the rear cover and the left and r...

Страница 105: ...side of the frame and lift the top cover up to remove it from the machine Output Cover 1 Remove the rear cover 2 Remove 2 bolts on the left and right side on the frame and pull it forward to remove t...

Страница 106: ...eam Removing Laser Unit Please check if main power switch has turned off and power cable is pulled from outlet before disassembling or adjusting the laser unit 1 Open front door 2 Remove rear cover 3...

Страница 107: ...unit from frame Laser unit removed Installing Laser Unit 1 Place laser unit on frame 2 Before tightening the laser unit with screws use skew JIG A to position the laser unit and tighten 4 screws B Sc...

Страница 108: ...er unit s alignment and proceed with the Laser Unit Adjustment before installing the top cover Aligning Laser Optical Housing Unit When replacing the laser unit with a new one please proceed with foll...

Страница 109: ...Put 1 hole on A to 1 EMBO shape on B 2 Put bump on C floor through 2 shape on A to 2 hole on B 3 Rotate C to circumferential direction to match the end of the arrow on the bottom of C with hole around...

Страница 110: ...106 Main Driving A ssy Unit Removing Main Driving Gear Unit 1 Remove link with front cover towards machine 2 Remove MPT segment gear outward pushing hook 3 Remove motor harness connector motor Part...

Страница 111: ...107 4 Remove MPT Solenoid connector mainboard part 5 Remove fixing bolts 5 from the mainboard BKT and push BKT to the left to reveal bolt heads...

Страница 112: ...108 6 Remove bolts 8 on the left frame that connect the driving A ssy and remove entire A ssy away from the machine Be careful not to damage or change gear when extracting A ssy Proceed in reverse...

Страница 113: ...109 order to reassemble Removing Main Motor 1 Remove 3 bolts that fix the big gear BKT and remove the big gear BKT A SSY 2 Remove the 4 bolts that fix the motor Reassemble in reverse order...

Страница 114: ...cover of the machine 2 Hold the development unit handle and pull it upward to remove it Separating Drum Unit and Development unit 1 Press and hold the A development unit pressure release lever down a...

Страница 115: ...t it up to remove the transfer roller Be careful not to touch the transfer roller while disassembling Fuser Unit Removing Fuser Unit Turn off main switch and wait until the fuser unit has cooled down...

Страница 116: ...112 4 Separate 3 connectors marked by red circles...

Страница 117: ...y from the machine Assemble in revers order Replacing the Fuser Lamp 1 Open the front door 2 Remove the rear cover 3 Remove fuser assembly from the machine 4 Remove the 3 screws A and remove the press...

Страница 118: ...e the 2 removed fuser assembly side covers 6 Remove the cover and unscrew 2 screws fixing the fuser Lamp Replacing the Thermostat 1 Open front door and rear cover 2 Remove fuser assembly 3 Remove the...

Страница 119: ...the Cleaning Roller 1 Open rear door 2 Press red circled parts A in the cleaning roller BKT and remove from the main body A 3 To assemble place the cleaning roller A SSY in the correct position and pr...

Страница 120: ...Sub Fan 1 Open the front door and remove the right cover from the frame 2 Remove the 2 bolts tightened on the Sub Fan duct and remove from the right frame Be careful not to switch left and right when...

Страница 121: ...117 MAIN FAN SUB FAN...

Страница 122: ...Main Feed Roller A610DN 1 Open the front door and separate the link 2 Remove the left cover 3 Remove 3 screws to separate segment gear A and bypass solenoid A ssy 4 Remove the driving gear A ssy 5 Rem...

Страница 123: ...119 6 Turn the bushing fixing the pickup shaft on the main body to remove 7 Press the frame on the left of the pickup roller to remove the bushing and remove the pickup roller...

Страница 124: ...120 Paper Detection Sensor A610DN 1 Separate the feeder and remove one screw at the bottom of the machine to remove it Separating the Main Feeding Roller A611DN 1 Pull the tray 2 Press Accufeed A ssy...

Страница 125: ...121 3 Press left and right hooks and remove the feeding roller A ssy 4 Pickup roller A ssy removed 5 Pickup tire removed...

Страница 126: ...1 Open the front door and disconnect the link connected with the machine 2 Push the front door to the left to remove it from the machine 3 Remove 2 screws to separate door open shaft 4 Separate MPT f...

Страница 127: ...2 Separate the harness connected to the left paper detection sensor 3 Separate MPT s bottom body A ssy to replace friction pad A ssy Removing the MPT Paper Detection Sensor 1 Separate MPT s bottom bo...

Страница 128: ...and clutch A ssy 3 Remove the metal clamp A contacting with pick roll shaft 4 Remove the bush holding pickup roll shaft to the right 12 o clock direction and remove it 5 Separate the top body A ssy wh...

Страница 129: ...125 6 Remove both caps on shaft ends and paper top guide and E ring to separate arm from the shaft 7 You can remove and replace the pickup roller and idle roller...

Страница 130: ...d separate feeding unit from the machine Before removing the tray unit from the machine the machine s power must be turned off 2 Separate the tray unit and remove 4 screws 3 Separate the connector to...

Страница 131: ...te right cover Be careful not to damage the hook inside of top right cover Removing the Optional Tray Pickup Roller A610DN 1 Flip the tray 2 Push down the plastic preventing bush separation and remove...

Страница 132: ...Remove the bushing on the other side the same way 4 Disassembled pickup roller Removing Optional Tray Feeding Roller A610DN 1 Remove one E ring and 4 screws to separate left board and motor mounted br...

Страница 133: ...129 2 Remove the segment gear A and gear B 3 Remove one screw to remove pickup shaft holder C 4 Rotate the pickup shaft bushing to right to remove pickup shaft and 2 screws...

Страница 134: ...130 5 Remove 2 screws on the top right of pickup A ssy 6 Separate the pickup A ssy Lift the right side to remove harness through the frame hole...

Страница 135: ...131 7 Remove E ring and bushing to remove feeding roller shaft...

Страница 136: ...t Cover A611DN 1 Remove the tray cassette and remove the feeding unit from the main body Turn off the power of the machine before removing the feeding unit from the main body 2 Remove the tray and rem...

Страница 137: ...133 Removing the Optional Tray Pickup Roller A611DN 1 Pull out the tray 2 Press Accufeed A ssy 3 Press left and right hooks and remove the feeding roller A ssy 4 Disassembled pickup roller A ssy...

Страница 138: ...134 5 Disassembled Pickup Tire...

Страница 139: ...ving the Optional Tray Return Unit A611DN 1 Remove 5 harnesses and unscrew A and B 2 Press the 2 hooks on the top cover and remove the top cover 3 Remove 4 screws B and separate the transport unit Har...

Страница 140: ...136 4 Remove the 2 harnesses on the separated transport unit remove 2 screws B and remove the driving A ssy 5 Hold the E ring on the pickup shaft s right and remove the one way clutch B...

Страница 141: ...137 6 Remove the E Ring and bushing and separate the feeding roller shaft...

Страница 142: ...ove 5 screws A 2 Remove from the hole in the hook Accufeed BKT on the motor cover and remove the Accufeed BKT Handle the harness and spring carefully when separating 3 Remove the E ring on the left of...

Страница 143: ...prings from the 7 holes from the Accufeed starting at the front Press the hook on the auto comp and remove the feeder 6 Remove the Accufeed unit and paper detection sensor from which the harness has b...

Страница 144: ...140 7 Remove the E ring on the left and remove the shaft 7 Auto comp and arm A ssy disassembled from shaft 8 Remove 2 screws C and separate the motor 9 Separated auto comp and motor C...

Страница 145: ...141...

Страница 146: ...142 Resist Guide A ssy 1 Disconnect 2 springs A connected to the resist guide A ssy at the bottom of the machine 2 Tilt the resist guide A ssy 60 and pull forward to remove...

Страница 147: ...Remove screw A and spring B from the bottom part of the machine and disconnect the spring C 2 Push the coupler D outward to remove 2 Hold and lift the cover from which the coupler has been removed and...

Страница 148: ...e the rear cover 2 Remove the two screws fixing the output frame and press the fuser output guide down to separate the output frame 3 Remove 2 screws and replace the fuser driving gear You can remove...

Страница 149: ...overs 5 Remove the top cover and replace the idle roller inside Duplex Unit A610DN Removing the Duplex Unit 1 Remove the main and optional trays from the main body 2 Press the base body of the duplex...

Страница 150: ...to damage the hook 1 hook on either side 5 Tilt the machine upright and remove the base body of the duplex unit When removing press the unit to avoid being hooked by the cassette clip at the back of...

Страница 151: ...147 7 Remove the right cover 8 Remove PDU and screw A 9 Remove the pickup roller A ssy 10 Remove screws A and B to remove the front guide of the duplex unit...

Страница 152: ...the duplex unit after removing screws To install the duplex align the front body with the grooves in the frame 12 Replace with a front body that does not have a white holder and install on the main bo...

Страница 153: ...plex Unit A611DN Removing the Duplex Unit 1 Turn off power and remove power and USB cables from device 2 Remove main tray IC and optional tray from the main body 3 Open rear cover and loosen bolts to...

Страница 154: ...150 4 Loosen bolts on both sides and remove the exit frame 5 Undo the ground connecting harness bolt in the fuser frame...

Страница 155: ...151 6 Stand machine on its side and remove 2 frame fixing Press BKT 4 bolts each 7 Remove 3 bolts fixing the Accufeed unit and base BKT...

Страница 156: ...152 8 Remove the E ring holding the shaft 9 Remove Accufeed spring Use sharp tool...

Страница 157: ...153 10 Push the Accufeed unit to the left to remove 11 Stand the jam removal cover horizontally and remove the right hinge first...

Страница 158: ...sition Insert a screwdriver into the left of the base bracket seen from the rear Push driver in and remove 13 Stand device on its side again and loosen the bolts fixing the upper BKT and EP frame Rein...

Страница 159: ...over 3 Separate 15 harnesses from the connector and 4 bolts and the main board Be careful not to disconnect harness wires when removing the harness from the connector When disassemble take caution on...

Страница 160: ...from the connector Be careful not to damage flat harness on control panel Refer to the harness path to main board to reassemble When disassembling OPU make sure not to lose LED indicator below the but...

Страница 161: ...ved replace the Fusing unit 301 Fuser under temperature while at standby OccursOccurs when Fusing temperature is lower than the set temperature for more than 10 seconds during stand by 1 Check the har...

Страница 162: ...riving motor unit 2 If the problem is not solved replace the driving motor unit 330 Fan motor lock failure OccursOccurswhen fan motor does not reach target speed within the configured time 1 Check the...

Страница 163: ...heck reoccurrence after POR 2 Replace the system card 202 Memory Full Occurs when memory is full 1 Check reoccurrence after POR 2 Replace the system card 211 Defective Flash Occurs when flash drive ca...

Страница 164: ...s sent to Tray 2 while there s no paper option tray 1 Check the operation status of tray 2 empty sensor flag 2 Check if tray 2 empty sensor is operating Diagnosis Mode 3 If it does not operate replace...

Страница 165: ...nsor within a certain time after pick up attempt from MPT Even if 102 paper jam occurs when pickup from MPT fails there might be a jammed paper on the paper path 1 Check if papers are loaded properly...

Страница 166: ...Check if there s an obstacles on Duplex Unit s paper path 2 Check if duplex solenoid operates properly 3 If it does not operate replace the solenoid and test again 4 Check if entrance sensor works pro...

Страница 167: ...h standby temperature Occurs when Fusing temperature does not reach stand by temperature within 90 seconds after POR 1 Check the harness between Fusing and power unit 2 Check the harness between syste...

Страница 168: ...he fan unit 331 Sub Fan motor lock failure Occurs when drum fan motor fails to reach target speed in set time 1 Check the harness between system card and fan unit 2 If the problem is not solved replac...

Страница 169: ...th than the length assigned from driver User Interactive Messages Paper Jam Messages 1xx Message Description Re Insert Cartridge Occurs when printer has failed to recognize cartridge or when cartridge...

Страница 170: ...age is displayed if MPT has failed to pick up paper there may not be a paper jam in the path 1 Check whether paper has been properly loaded in the tray check tray guide condition 2 Check whether the t...

Страница 171: ...Miss Feed Jam Occurs when paper fails to reach the entrance sensor within set time after being picked up from optional tray Although 103 Tray3 Miss Feed Jam message is displayed if the optional tray h...

Страница 172: ...curs when paper s bottom does not get out the delivery sensor within a certain time 4 Check if there s an obstacle on paper delivery path after the delivery sensor 5 Check if delivery sensor works pro...

Страница 173: ...ray option tray and bypass tray and paper discharge direction See the Paper Jam Message described above for details A610 615DN A611 616DN Slowly and softly pull the jammed paper to not to tear the jam...

Страница 174: ...f file may be broken Solution If error has occurred while printing an image file check the file name and USB Disk Check if BMP or Gif files are read properly on your PC 01 xxx Engine related Errors Ty...

Страница 175: ...d clean cartridge Check the condition of the spring in the connection unit Type Error Code 01 007 Client Description Media Size Mismatch Error Selected paper size does not match paper size in tray Sol...

Страница 176: ...eed in Tray2 Optional Tray Solution Check for obstacles in Tray2 paper path torn paper etc Check condition of Pick up Roller or Tray Pad If Tray2 Empty Sensor is faulty paper pickup from empty tray ma...

Страница 177: ...s in paper path Type Error Code 01 206 Client Description Engine Jam 106 Output Sensor failed to detect end of paper Occurs when the end of paper failed to leave Output Sensor Solution Check for obsta...

Страница 178: ...his image file is unusable Type Error Code 05 003 Client Report Client Description Width Length ratio of image is smaller than 1 5 or larger than 5 Length of image is too large to be processed Solutio...

Страница 179: ...sed Type Error Code 05 008 Client Report Client Description File data could not be read USB Memory may have been broken while printing Solution Check the file size Copy to a new USB and retry 06 xxx F...

Страница 180: ...176 Type Error Code 06 681 Client Host Print GDI PDL Description MPT Empty Error Solution Load MPT and press Start on UI to proceed...

Страница 181: ...as too big Wrong text value in Report Solution If an error has occurred while printing the file is not supported Report printing error Re update code and refresh file system Type Fatal Code 00 003 Cli...

Страница 182: ...n Unknown S W memory error This error may include Printing Stop Solution Reboot and retry Type Fatal Code 00 008 Client Function Process Description Printer S W malfunctioned during operation Uncommon...

Страница 183: ...n Page Print Solution Request for technical support Error while printing Report Skew Quality Reboot If problem recurs update code and refresh file system Type Fatal Code 00 100 Client Function Process...

Страница 184: ...e 00 107 Client HostPrint OPL HostPrint PDL Description Not enough memory for printing This error does not occur in normal situations LIPP S W may have wrong calculation Not related to device Printing...

Страница 185: ...erature drops while on standby Solution Reboot and retry Replace Fuser Unit if problem persists Type Fatal Code 01 412 Client Description Engine Fuser 302 Fatal Error Fuserfailed to reach standby temp...

Страница 186: ...ccurs when device fails to detect LSU sync Solution Reboot and retry Replace LSU if problem persists Type Fatal Code 01 501 Client Description Engine Feed Motor Fatal Error Occurs when main motor fail...

Страница 187: ...nit failed to reach fixed speed Solution Reboot and retry Replace Main Fan if problem persists Type Fatal Code 01 505 Client Description Engine Sub Fan Motor Fatal Error Occurs when Sub Fan small fan...

Страница 188: ...d in this chapter you need to enter Diagnosis Mode The configurations and operations used for machine manufacturing and servicing are included in the Diagnosis Mode group Entering Diagnosis Mode 1 Tur...

Страница 189: ...ack Top Margin Magnification Horizontal Vertical Print Skew Page Print Skew B Se Beam Adjust Drum Lock Enable Hardware Test Sensor Test Solenoid Test Quality Pages Printer Setup Page Count Perm Page C...

Страница 190: ...or on Motor rotation time not including printing time sec REGISTRATION Margin Adjustment To print margin adjustment 1 Select REGISTRATION from Diagnosis Mode 2 Select Margin Adjust 3 Select a value to...

Страница 191: ...value and press Select key Magnification ranges that can be configured are as the following 1 unit 0 5 Description Value Vertical Magnification 5 5 default 0 Horizontal Magnification 5 5 default 0 5...

Страница 192: ...Life Page Count Default option is ON Drum Lock Error occurs when recommended drum usage has been exceeded and is Disabled HARDWARE TESTS Button Test 1 Select Button Test from diagnosis mode 2 To test...

Страница 193: ...over open close message appears normally the status of cover switch is normal If message is not displayed properly there s a problem with cover switch status and it needs to be inspected Solenoid Test...

Страница 194: ...age is a print quality checking page For checking skew For checking print quality PRINTER SETUP Page Count You can check and modify the page count value To modify the page count 1 Select Page Count fr...

Страница 195: ...1 and oldest is on position 12 when 12 errors have occurred When the log is full and an error occurs the oldest error gets deleted To view error log 1 Select Display Log from Error Log menu Error log...

Страница 196: ...mples of an error log 01 205 Engin jam on input output sensor See Error code list Error type Recoverable Non Recoverable Uptime 1 day 12 hour 03 min 25 sec Time after ON KARA No internal battery Time...

Страница 197: ...enter Diagnosis Mode The configurations and operations used for machine manufacturing and servicing are included in the Diagnosis Mode group Entering Diagnosis Mode 7 Turn on the power 8 Press 1 0 and...

Страница 198: ...argin Gap Beam Adjust Hardware Test Quality Pages Sensor Test Solenoid Test T1 motor test T2 motor test T3 motor test Printer Setup Page Count Perm Page Count Error Log Print Log Clear Log Port filter...

Страница 199: ...r of pages printed compared to toner capacity Free motor on Motor rotation time not including printing time sec Margin Adjust Margin setting of device Magnification Magnification setting of device Bea...

Страница 200: ...Select Magnification 8 Select a value from either Vertical or Horizontal 9 Press the arrow keys to set desired value and press Select key Magnification ranges that can be configured are as the follow...

Страница 201: ...e for left margin for double sided Letter 2 Margins printed are as follows Margins can be modified to 1 unit 0 2mm Category Value Top Margin 25 25 Left Margin 25 25 Beam Adjust Adjust LSU Beam Power l...

Страница 202: ...ng skew For checking print quality Page Count You can check and modify the page count value To modify the page count 4 Select Page Count from PRINTER SETUP menu 5 You can increase or decrease a 100 di...

Страница 203: ...r test mode the status will be displayed on LCD For example if you press the MPT Empty Sensor during the sensor test mode and MPT On Off message appears normally the status of cover switch is normal I...

Страница 204: ...RDWARE TEST in Diagnosis Mode 2 Select T1 motor test Entered Tray 1 Motor Test Mode Test begins Once Tray 1 Motor Test begins Tray1 Pickup DC motor is turned ON then OFF automatically after 1 second T...

Страница 205: ...r Tray3 Transport motor To perform Tray 3 Motor Test 1 Select HARDWARE TEST in Diagnosis Mode 2 Select T3 motor test Entered Tray 3 Motor Test Mode Test begins Once Tray 3 Motor Test begins Tray3 Pick...

Страница 206: ...enable filter This means you can no longer use this port Select Disable to disable filter This means you can use this port FTP 1 Enable Filter On Port Disabled 2 Disable Filter Off Port Enabled SSH 1...

Страница 207: ...1 Enable Filter On Port Disabled 2 Disable Filter Off Port Enabled RAW 1 Enable Filter On Port Disabled 2 Disable Filter Off Port Enabled ALL 1 Enable Filter On Port Disabled 2 Disable Filter Off Port...

Страница 208: ...r on your PC 1 Turn on printer 2 Set printer as default in Printer Fax 3 Run FirmwareDownload_log exe in Windows 4 The following download window will appear 5 Click Download Send reset Send data butto...

Страница 209: ...Thumb Drive to the printer s USB port next to LCD 3 Click OK when the following message appears on the printer s screen 4 Wait for update to be completed 6 Check the following screen once update has...

Страница 210: ...ng the download program 1 Turn the power off and plug Shunt on arrow to tray board as above figure 2 Connect 1 set of download cable as the figure and connect it to serial port on PC 3 When setting is...

Страница 211: ...appears click Exit button 2 Turn the power off and remove the Shunt and download cable 1 set on tray board Step 1 Click OK Step 2 Click Refer and select and run ABBAbank mot file from the folder Step...

Страница 212: ...208 from step 1...

Страница 213: ...e printer on 2 Set the printer as default printer from Printer and Fax window 3 Run FirmwareDownload_log exe file from Windows 4 A download window appears as below 5 Click Download Using Send reset or...

Страница 214: ...lick OK when the following message appears on the printer s screen 4 Wait for update to be completed 6 Check the following screen once update has been completed Remove USB Thumb Drive and turn on prin...

Страница 215: ...before running the download program 4 Turn the power off and plug Shunt on arrow to tray board as above figure 5 Connect 1 set of download cable as the figure and connect it to serial port on PC 6 Wh...

Страница 216: ...dow appears click Exit button 2 Turn the power off and remove the Shunt and download cable 1 set on tray board Step 1 Click OK Step 2 Click Refer and select and run ABBAbank mot file from the folder S...

Страница 217: ...213 from step 1...

Страница 218: ...214 Copyright Material SERVICE MANUAL A610 A611 Printed January 22 2014 Issued January 22 2014 Published by SINDOH Co Ltd...

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