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TOOLS NEEDED:

Ed. 01 of 12/2015

4.1

Service Manual

inDeX

INFUSION UNIT . . . . . . . . . . . . . . . . . . 4 .1

4 .1

REMOVAL OF SHOWER
AND SEAL . . . . . . . . . . . . . . . . . . 4 .2

4 .2

COFFEE VALVE . . . . . . . . . . . . . . 4 .3

4 .3

EXPANSION VALVE . . . . . . . . . . . 4 .5

inFuSiOn uniT

14 MM

Содержание MUSICA

Страница 1: ...SERVICE MANUAL...

Страница 2: ...Edition Date Modifications 01 12 2015 First Edition Ed 01 of 12 2015 II Service Manual...

Страница 3: ...nual MACHINE DESCRIPTION FIRST INSTALLATION AND PRELIMINARY OPERATIONS REMOVAL OF THE EXTERNAL SURFACE INFUSION UNIT HEATER HYDRAULIC CIRCUIT ELECTRIC COMPONENTS TROUBLESHOOTING DIAGRAMS MAINTENANCE C...

Страница 4: ......

Страница 5: ...GAUGE 5 6 5 5 ANTI SUCTION VALVE 5 7 5 6 SAFETY VALVE 5 8 6 HYDRAULIC CIRCUIT 6 1 6 1 PUMP DISASSEMBLY 6 2 6 2 REPLACING THE COFFEE VALVE 6 4 6 3 Flowmeter 6 6 6 4 HOT WATER VALVE 6 8 6 4 1 Disassemb...

Страница 6: ...Ed 01 of 12 2015 IV Service Manual...

Страница 7: ...Manual INDEX 1 MACHINE DESCRIPTION 1 1 1 1 DESCRIPTION 1 2 1 2 KEYBOARD DESCRIPTION Standard configuration 1 3 1 3 SAFETY REGULATIONS 1 4 1 4 MACHINE IDENTIFICATION 1 7 1 5 TRANSPORT 1 8 1 5 1 HANDLI...

Страница 8: ...le 6 Delivery assembly attachment 7 Water drain tank 8 Cup support grill 9 Pressure gauge 10 Machine power switch 11 Light switch 12 Hot water dispenser wand 13 Cup warming shelf 14 Water reservoir ha...

Страница 9: ...f switch 3 2 coffee dispensing button 4 Continuous coffee dispensing button 5 1 coffee dispensing button 6 Hot water dispensing button 7 Water tank indicator light Ed 01 of 12 2015 1 3 Service Manual...

Страница 10: ...electrician must also check that the line cables have adequate section to handle the power absorbed by the unit Never use adapters multiple jacks or exten sion cords When such items prove abso lutely...

Страница 11: ...pull on the power supply cord to unplug the unit never leave the unit exposed to atmos pheric agents rain direct sunlight etc never let children unauthorized personnel or anyone who has not read this...

Страница 12: ...gent could be left inside the dispensing assembly Do not plug the appliance in water during cleaning WARNING DANGER OF INTOXICATION Be extremely careful when using the steam nozzle Never place your ha...

Страница 13: ...2002 95 CE 2002 96 CE and 2003 108 CE concerning the reduction of the use of dan gerous substances in electric and electronic equipment as well as the disposal of wastes The symbol of the crossed lar...

Страница 14: ...ng the following operation make sure the load is in place and is not likely to fall when the straps are cut The operator wearing safety gloves and foot wear must now cut the straps and store the produ...

Страница 15: ...T AND DIMENSIONS 2 2 2 1 2 Connection to the water line and drainage system 2 3 2 1 3 TECHNICAL SPECIFICATIONS 2 4 2 1 4 Connection to the power line 2 4 2 1 5 PROCEDURE OF FIRST INSTALLATION 2 5 2 2...

Страница 16: ...either during installation or maintenance of the machine described in this manual 2 1 FIRST INSTALLATION 2 1 1 WEIGHT AND DIMENSIONS NET WEIGHT 20 kg 44 1 lb GROS WEIGHT 23 kg 50 7 lb POWER 1200 W 120...

Страница 17: ...nt for water treatment is constantly kept perfectly operational The version with direct coupling is provided with a loading tube 1 5 meters long with a 3 4 inch On one side is the fitting is straight...

Страница 18: ...tion to the pow er line WARNING RISK OF SHORT CIRCUITS Plug the machine into the mains socket the LED of the on switch will begin to flash Hold down the on switch for 2 seconds The fact that the machi...

Страница 19: ...r with water and make certain that the outside of the reservoir is dry 6 Return the reservoir 1 to its housing and close the hatch 14 Model for Direct connection to the water mains When connecting the...

Страница 20: ...100 of the water in the circuits using the relevant dispensers NOTE In case of use where service is continuous make the above changes at least once a week NOTE If water level in the tank is not enough...

Страница 21: ...erly mount the filter holder 1 Insert the spring inside the pay slot inside the filter holder 2 After selecting the appropriate filter 1 or 2 insert the filter in the filter holder until you hear the...

Страница 22: ...dose setting To programme the amount of water for each of the delivery keys proceed as follows Fill the filter holder with the right amount of coffee the double or single filter holder can be used ac...

Страница 23: ...it the programming mode Standard dose setting It is possible to enter pre set values for the group doses and hot water To do this it is necessary to press the key and hold it down for at least 10 sec...

Страница 24: ...quit the dose programming mode and follow these steps from OFF status switch the control unit to ON and as soon as the Lamp test begins release the key and press the and keys together holding them dow...

Страница 25: ...HE EXTERNAL SURFACE 3 1 3 1 REMOVAL OF WATER TANK 3 2 3 2 Removal of the cup holder surface 3 3 3 3 REMOVAL OF THE SIDE PANELS 3 4 3 4 REMOVAL OF THE REAR PANEL 3 5 3 5 REMOVAL OF THE FRONT PANEL 3 6...

Страница 26: ...d unplugged from the mains Discharge any residual pressure pres ent in the heater Use gloves to protect against sharp or hot surfaces that you can bump against involun tarily during operations 3 1 REM...

Страница 27: ...val of the cup holder surface To remove the cup holding surface proceed as follows 1 Loosen the screws A using a 2 5 mm Allen key 2 Raise the panel and take it out backward Ed 01 of 12 2015 3 3 Servic...

Страница 28: ...irst 1 Loosen the screws A of each panel using a 2 5 mm Allen key 2 Loosen the screws B on the front side underneath the frame of the front panel using a Phillips screwdriver 3 For LUX version disconn...

Страница 29: ...s follows 1 Loosen the screws A of the panel using a 2 5 mm Allen key 2 For LUX version as in case of side pan els disconnect the LEDs before completely removing the panel 3 Raise the panel and take i...

Страница 30: ...A of steam valve using a 3 mm Allen key 2 Release the valve by pulling the steam lever B towards the machine front side 3 Loosen the upper screws C of the front panel using a 3 mm Allen key 4 Loosen...

Страница 31: ...ns of a Phillips screwdriver 6 Disconnect pipes of the coffee valve F and the ones of expansion valve G 7 Loosen the screw H by means of a Phillips screwdriver and remove the discharge col lector towa...

Страница 32: ...y to remove the front panel first 1 Loosen the 4 screws A situated on the back of the front panel using a Phillips screwdriver 2 Loosen the 4 screws B situated on the keyboard panel using a Phillips s...

Страница 33: ...TOOLS NEEDED Ed 01 of 12 2015 4 1 Service Manual INDEX 4 INFUSION UNIT 4 1 4 1 REMOVAL OF SHOWER AND SEAL 4 2 4 2 COFFEE VALVE 4 3 4 3 EXPANSION VALVE 4 5 4 INFUSION UNIT 14 MM...

Страница 34: ...ntral screw under the unit WARNING If the machine was turned off recently protect yourself with thermal insulation gloves The underpan seal prevents water from coming out from the sides of the pavilio...

Страница 35: ...ction is less than it should be 2 Shower and pavilion are blocked because of poor machine cleaning HOW TO REPLACE THE COFFEE VALVE To remove the coffee valve proceed as follows 1 Remove the right side...

Страница 36: ...n key to remove the two screws that fix the head to the unit Remove limescale or oily residues that may block the free circulation of water NOTE In case of oily residues properly instruct the staff us...

Страница 37: ...l lows 1 Remove the front panel 2 Disconnect the Teflon tube by removing the cable holder A using the pliers 2 Loosen the valve with a 14 mm wrench 3 Apply Teflon tape on the new valve before screwing...

Страница 38: ...Ed 01 of 12 2015 4 6 Service Manual...

Страница 39: ...TER 5 2 5 2 REMOVAL OF THE HEATER 5 4 5 3 HEATING ELEMENT AND HEAT PROTECTION 5 5 5 4 REPLACEMENT OF THE LEVEL GAUGE 5 6 5 5 ANTI SUCTION VALVE 5 7 5 6 SAFETY VALVE 5 8 TOOLS NEEDED Ed 01 of 12 2015 5...

Страница 40: ...r inlet sources inside the waterline Waterline version close the water inlet tap and disconnect the pipe Tank version remove the tank from its seat These operations are necessary to avoid any water le...

Страница 41: ...f water from the heater tighten the drain nut A using a 13 mm wrench 4 Connect the drain pipe and tilt the machine on the left side to let the water out of the heater Fig 61 Ed 01 of 12 2015 5 3 Servi...

Страница 42: ...the fittings on the upper part of the heater with a 17 mm wrench A Steam Nozzle B Coffee delivery group C Hot Water Nozzle 6 Remove the remaining fittings that hold the heater in place 7 Remove the f...

Страница 43: ...O ring B which insulates it from the heater as it is a part subject to wear This component must be ordered along with the heating element 5 3 HEATING ELEMENT AND HEAT PROTECTION To access the heating...

Страница 44: ...ified that there are no prob lems upstream from the probe you can easily access the component and perform careful cleaning with abrasive or descaling agents Make sure the Teflon coating of the probe i...

Страница 45: ...ad smell is generated from milk that has been sucked into the heater In these cases the valve is closed and is locked in this condition If the valve blocked open because of limescale the signs would b...

Страница 46: ...r exceeds 2 1 bar WHEN TO REPLACE For safety reasons each time the valve comes into operation it should be replaced to ensure perfect operation Therefore in case of heater flooding or excess of steam...

Страница 47: ...4 6 3 Flowmeter 6 6 6 4 HOT WATER VALVE 6 8 6 4 1 Disassembly of hot water nozzle 6 10 6 5 Steam nozzle 6 10 6 6 WATER TANK 6 15 6 6 1 Replacement of the float 6 15 6 6 2 Removal of the magnetic sens...

Страница 48: ...on machine bottom The duration depends on the amount of daily work and the quality of water WHEN TO REPLACE THE PUMP 1 During delivery no water comes out of the unit 2 In case the machine remains inac...

Страница 49: ...supply 5 Take the pump out of the machine From the pump to the heater unscrew the fitting C using a 13 mm spanner B Fig 79 B A Fig 81 Fig 80 Flowmeter Heater NOTE NOTE Check the water inlet filter si...

Страница 50: ...he absence of water and the pump is set off but the pump sounds like it s straining badly the valve is stuck 2 There is a general short circuit the coil may be short circuited due to micro leaks or el...

Страница 51: ...nnections D by using a 12 mm wrench 5 Loose the locking screws E to release the valve from the machine frame 6 Make sure the plunger is clean and there are no obstructions Replace the valve if it is n...

Страница 52: ...e cases occurs pressing one of the buttons with pre set the machine does not make coffee and never stops obstruction to the limit or it can happen that the delivery does not stop or will not start as...

Страница 53: ...r panel and the water tank 2 Disconnect the Teflon pipes and electrical connections 3 Slightly tilt the machine to the right side front view and remove the flowmeter by pushing from the bottom up 4 Op...

Страница 54: ...etach from the heater and clog the valve If replacement is not helpful there could be a problem with the relay in the electronic board therefore it is necessary to directly measure the voltage with a...

Страница 55: ...wrenches The fitting has two digits useful for reassem bly 1 water inlet 2 water outlet 2 Disconnect power connections using twee zers 3 Remove the inner rear panel tank hous ing by loosening the 4 s...

Страница 56: ...with the operations described in the chapter make sure that the machine is turned off and unplugged from the mains Discharge any residual pressure pres ent in the steam heater DANGER Fig 102 Ed 01 of...

Страница 57: ...lock with a 22 mm wrench 3 Loose the steam nozzle by means of the nut A using a 22 mm wrench by levering the nozzle locking nut with a 23 mm wrench as shown on the figure If there is a loss of vapor o...

Страница 58: ...Fig 108 B A 1 2 Fig 107 MAINTENANCE OF STEAM NOZZLE To carry out repairs and maintenance once the steam nozzle is removed we can proceed with the following steps 1 Remove the piston which is actuated...

Страница 59: ...e a year The steam nozzle in its simplicity has compo nents that must be replaced due to wear It is recommended to replace The piston seals code No 02280014 to avoid misalignment The seals of the leve...

Страница 60: ...lever upwards to let steam come out 2 Release the lever until the steam supply stops 3 Tighten the lever locking screw on the steam nozzle In this way there is a precise calibration of the steam nozzl...

Страница 61: ...e rear panel NOTE In case of a prolonged inactivity of the machine the tank valve may be blocked owing to limescale To release the tank valve use a screwdriver to allow water discharge Check the valve...

Страница 62: ...om its housing and remove the rear panel 2 Unscrew the sensor A with a wrench hold ing the locking nut with pliers 6 6 3 Removal of the tank mi croswitch To remove the tank detecting microswitch pro c...

Страница 63: ...r pressure is enough while will read 0V when the heating element is warming up To remove the pressure switch A it is neces sary to 1 Remove the right side panel 2 Disconnect the electrical connections...

Страница 64: ...Ed 01 of 12 2015 6 18 Service Manual...

Страница 65: ...Ed 01 of 12 2015 7 1 Service Manual INDEX 7 ELECTRIC COMPONENTS 7 1 7 1 CONTROL UNIT 7 2 7 ELECTRIC COMPONENTS TOOLS NEEDED...

Страница 66: ...llips screwdriver The control unit without connections appears as shown in the figure 1 Serial port 2 Keyboard serial port 3 Sensor connectors 3a level 3b pressure 3c negative pole 4 Power supply 4a n...

Страница 67: ...R LACK LIGHT 8 2 8 2 HEATING ELEMENT LIGHT 8 3 8 3 REMOVAL OF KEYBOARD 8 4 8 4 LIGHTS LUX VERSIONS 8 5 8 5 COFFEE DELIVERY 8 6 8 6 WATER DELIVERY 8 7 8 7 STEAM DELIVERY 8 8 8 8 HEATER 8 9 Ed 01 of 12...

Страница 68: ...Fill the tank with drinkable water Water in the tank Float in the tank out of place or faulty Check float position ing Symbol must be oriented downward Replace if necessary Check connections and the e...

Страница 69: ...ing temperature consid erably exceeded Check the thermal protection and replace it if necessary Check the heating ele ment conditions Replace if necessary Check connections and the electronic board Re...

Страница 70: ...g the keys nothing happens Alarm enabled Lack of water the cor responding light is on Machine not ready operating temperature not reached the cor responding light is off Check the keyboard and if nece...

Страница 71: ...o on Check power connections of covers Make sure the machine is turned on Check the light switch Replace if necessary Check connections and the electronic board Replace if necessary 8 4 LIGHTS LUX VER...

Страница 72: ...place if necessary The machine does not deliver coffee The pump is operating but there is not water in the tank Check for any problems due to keyboard Check the shower and if necessary replace it Chec...

Страница 73: ...ery key the machine does not deliver Check for any problems arising from keyboard Check for any problems arising from heater Check the water valve and if necessary replace it 8 6 WATER DELIVERY Ed 01...

Страница 74: ...am lever the machine does not deliver Check for any problem arising from heater warm ing up Check the steam nozzle Remove any limescale residue Replace if neces sary 8 7 STEAM DELIVERY Ed 01 of 12 201...

Страница 75: ...e Operating temperature not reached by the heater Check the heating ele ment conditions Replace if necessary With the water tank full there is no water in the heater Heat protection on oper ating temp...

Страница 76: ...Ed 01 of 12 2015 8 10 Service Manual...

Страница 77: ...3 S 12 1 3 2 4 5 6 7 8 10 9 11 1 Flow meter 2 Pump 3 Calibrated orifice 4 By pass valve 5 Retaining valve 6 Pressure meter 7 Anti vacuum valve 8 Safety valve 9 Pressostat 10 Steam valve 11 Boiler 12 A...

Страница 78: ...11 12 13 14 15 16 1 Water supply valve 2 By pass valve 3 Pump 4 Calibrated orifice 5 Flow meter 6 Retaining valve 7 Pressure meter 8 Anti vacuum valve 9 Safety valve 10 Steam valve 11 Pressostat 12 B...

Страница 79: ...T F F M E U T L PR A S AUTO LEVEL SENSOR M S MAIN SWITCH L S LIGHT SWITCH E U ELECTRONIC UNIT F M FLOW METER T L TANK LEVEL SENSOR PU PUMP H W HOT WATER ELECTROVALVE DE COFFEE DELIVERY ELECTROVALVE L...

Страница 80: ...1 2 3 F M A S 2 N 2 N 2 2 2 4 6 3 1 P 6 HW EV 2 5 1 P 7 8 F N 2 N 8 1 P 2 N S L GND IMP 12V S T GND 7 EV EV E U PU WS EV 2 A S AUTO LEVEL SENSOR M S MAIN SWITCH L S LIGHT SWITCH E U ELECTRONIC UNIT F...

Страница 81: ...of 12 2015 10 1 Service Manual INDEX 10 Maintenance checking 10 1 10 1 DAILY MAINTENANCE 10 2 10 2 WEEKLY MAINTENANCE 10 2 10 3 YEARLY MAINTENANCE 10 3 10 4 BIENNIAL MAINTENANCE 10 4 10 Maintenance ch...

Страница 82: ...tion tray 10 2 WEEKLY MAINTENANCE Time required 10 min Clean the machine Clean the unit with the blind filter and specific detergent Pulycaff Empty the water collection tray Remove the filter from its...

Страница 83: ...there are no damages or leakages Check for any sign of leakage Check all wirings Check pump noise Check for any drip from the unit the steam nozzle and the hot water nozzle Check non return valve Chec...

Страница 84: ...n of beverages Check electrovalve for leakages Check heater for leakages Replace group gasket 02280020 C Replace shower screen 03000066 Insert or replace if necessary shims under the seal 02060014 Rep...

Страница 85: ...2015 10 5 Service Manual M U S I C A 03000072 03000073 98120001 02280020 C 03000066 02280011 98008004 02280014 02280036 02280037 01000023 09200014 ANNUAL MAINTENANCE Change every 24 months Change ever...

Страница 86: ...Ed 01 of 12 2015 10 6 Service Manual...

Страница 87: ...280018 JOINT OR R11 D19 SILICONE ROUGE Sh70 RED SILICON GASKET O RING Sh70 02280020 C JOINT SOUS COUPE 073X058X7 TYPE C 82 84 ShA GROUP GASKET 02280036 JOINT OR POUR BEC BUSE VAP D 10 EPDM70 GASKET OR...

Страница 88: ...80100000000680006 FUXIA CSA 98010000000058 LUX 980100000000700001 NERO 980100000000700002 FUXIA 98010000000060 LUX 03002364 05000264 C 03002366 03002383 980100000000640001 GRIGIO OMBRA 980100000000640...

Страница 89: ...0840 05000842 05000082 05080035 07300092 06200008 03000072 03000073 98005024 03000107 11600002 98120001 07300684 3 2mm CSA 08000003 00000118 04100038 230V 04100037 115V 08000003 11600002 07300225 3mm...

Страница 90: ...00183 00000054 00000011 04000198 00000054 00000011 00000035 98001005 04000565 00000026 00000011 00000054 04000199 00000054 04200043 00000167 03002360 04000664 02280018 05002228 05002230 03002354 11740...

Страница 91: ...z 05180005 07300369 11740001 04100060 230V 50Hz 04100061 115V 60 Hz 04100062 230V 60Hz 00000174 05180005 00300017 00000124 04900027 11740001 07300716 07300361 11740001 00000174 03002352 00300017 00000...

Страница 92: ...07300252 75006016 1 02280007 V 98070020 07300295 02280004 07300293 02280037 07300252 07300017 08000015 98030402 07300022 1 07300251 07300251 07300293 02280004 07300295 98060020 05000002 04100042 230V...

Страница 93: ...0002 09000006 07300005 1 07300364 07300718 07300370 98030406 01000090 01000214 00300002 07300091 07300013 00300002 00300002 07300362 07300091 98030408 09200006 11600005 L 120 mm 14100040 230V 14100041...

Страница 94: ...04000666 CABLAGGIO BASSO VOLTAGGIO ALIMENTAZIONE LUCI MUSICA LIGHTING WIRING ASSEMBLY MUSICA 04000668 CAVO ALIMENTAZIONE LUCI MUSICA LIGHTING TRASFORMER WIRING ASSEMBLY MUSICA 04000670 CAVO DOSATORE V...

Страница 95: ...03000072 FILTRE 1 CAF HAUT 7 g FILTER ONE COFFEE HIGH 03000073 FILTRE 2 CAF HAUT 14 g FILTER TWO COFFEE HIGH 03000107 FILTRE AVEUGLE BLIND FILTER 03000202 BAC DE RECUEIL CONDENSATS MASTER AJ 07 06 199...

Страница 96: ...R E C A P S E G U A G A C I S U M E R T M O N A M E S I O T E R T N E 4 5 2 0 0 3 7 0 USICA S U B S S A R B 6 9 6 0 5 2 J A T I A L L U C I T R A N O H C N A M 3 9 2 0 0 3 7 0 HING 07300295 CROU RACC...

Страница 97: ...FUXIA 980100000000680006 ENSEMBLE CARROSS C T GCHE MUSICA INOX FUCHSIA CSA LEFT EXTERNAL SIDE PANEL MUSICA FUXIA CSA 980100000000700001 ENSEMBLE CARROSS ARRI RE MUSICA INOX NOIR REAR PANEL MUSICA BLA...

Страница 98: ...Ed 01 of 12 2015 11 12 Service Manual...

Страница 99: ......

Страница 100: ...Macerata Italy Ph 39 0733 9501 Fax 39 0733 950242 www nuovasimonelli it E mail n simonelli nuovasimonelli it Graphics by TYPE ENGINEERING S r l Nuova Distribution Centre LLC 6940Salashan PKWY BLDG A...

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