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Supplied By www.heating spares.co  Tel. 0161 620 6677

14

SIME SUPPORT THE BENCHMARK INITIATIVE

All  relevant  sections  of  the  logbook  must  be  filled  in  at  the
time of installation and thereafter service information on the
back page of the logbook. Commissioning of the boiler is not
complete until the logbook is filled in.
Before  commissioning  the  appliance,  the  whole  gas  installa-
tion including the meter MUST be purged and tested for gas
soundness in accordance with BS6891.
IMPORTANT:  open  all  doors  and  windows,  extinguish  naked
lights, and DO NOT SMOKE whilst purging the gas line. 
Before  commencing  the  commissioning  procedure,  ensure
that the electricity supply is isolated and the gas service cock
is turned on.

4.1

INITIAL WATER FILL AND 
LIGHTING THE APPLIANCE

– Open all the valves in the system and ensure the system

and boiler are thoroughly flushed.

– Refill and vent the complete system and boiler and check for

water leaks. Ensure all valves are open to complete this.

– Connect a suitable pressure test gauge to the test point,

located on the gas valve. 

– Set all external controls to on and turn on the electrical supply.
– Turn the boiler control to maximum and check the pump is

operating correctly and water is circulating.

– After a short period the ignition lockout indicator will be illumi-

nated, Press the reset button and turn off the boiler control.

– Turn on the gas supply.
– Turn the boiler control to maximum and check the boiler lights.
– Allow  the  boiler  to  operate  for  at  least  2  minutes  and

check the burner pressure is in accordance with that spe-
cified on the data label.

– If adjustment is required, remove the cover from the top

of the governor on the gas valve and adjust the burner
pressure.

– Replace the cover and turn off the appliance.
– Remove  the  pressure  test  gauge  and  refit  the  sealing

screw. Check for gas soundness with leak detection fluid.

– Make sure the external controls are fully operational and

the  complete  system  is  controlled  correctly.  Balance  the
flow rates through the boiler, radiators and hot water tank.
The  complete  system  should  now  be  allowed  to  heat  to

maximum and a final check completed.

– Turn off the system and drain for the final time.
– Refill and vent the system completely.
– Set the boiler and external controls to a suitable setting.

4.2

ADDITIONAL OPERATIONS 
FOR SEALED SYSTEMS

Whilst  the  system  is  empty  and  cold,  check  the  expansion
valve  is  pre-charged  to  the  desired  pressure.  This  can  be
done  using  a  tyre  pressure  gauge.  Increase  or  reduce  the
pre-charge as required.
Following the Hot drain down, flush the system thoroughly and
refill the system to a pressure of 1.5 bar.
Check the operation of the safety valve and check for leaks.
Whilst still cold, adjust the system pressure to that required.
Set the pointer on the gauge to indicate the set pressure.

4.3

FINAL CHECKS

– Re-light and test for gas soundness.
– Re-fit the white outer casing and secure it at the bottom

with the two screws provided.

4.4

USER’S INSTRUCTIONS

Upon  completion  of  commissioning  and  testing  the  system,
the installer should:
– Give the ‘Users instructions’ to the householder and empha-

sise their responsibilities under the Gas Safety [Installation
and  Use]  Regulations  1998  (as  amended]  Explain  and
demonstrate the lighting and shutdown procedures.

– Advise the householder on the efficient use of the system,

including the use and adjustment of all system controls.

– Advise  the  user  of  the  precautions  necessary  to  prevent

damage to the system, and to the building, in the event of
the system remaining inoperative during frost conditions.

– Explain the function of the boiler overheat control, and how

to reset it.

– Emphasise that if cut out persists, the boiler should be tur-

ned off and the installer or service engineer consulted.

– Stress the importance of an annual service, by a regular

heating engineer.

4

COMMISSIONING AND TESTING

GAS COCK

INLET GAS PRESSURE
TEST POINT

OUTLET GAS PRESSURE
TEST POINT

BURNER PRESSURE ADJUSTER

Fig. 16

GAS VALVE SHOWING GAS PRESSURE TEST POINT,

ADJUSTER AND GAS COCK

IGNITION AND

TEMPERATURE CONTROL

LOCK-OUT BUTTON

OVERHEAT WARNING LAMP

APPLIANCE CONTROLS

Fig. 17

Содержание SUPERIOR Ci EI

Страница 1: ...Supplied By www heating spares co Tel 0161 620 6677 Superior Ci EI Installation Servicing User Instructions IRL ...

Страница 2: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 3: ...d adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge if a sealed pressurised system is installed Is the Auto Air Vent open if fitted to the system Has the pump been rotated manually Is the gas supply working pressure correct Is the boiler wired correctly See installation manual Has the customer been fully ad...

Страница 4: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 5: ... 3 for details The boiler is designed for use with sealed primary water systems and is supplied fully assembled and complete with compression joints for simple connection to the heating system If the wall thickness is less than 0 5 in 19 in the appliance can be installed from inside the room without access to the external wall although a wall liner is required This is available as an optional extr...

Страница 6: ... kW Btu h mbar inwg CENTRAL HEATING RANGE 11 9 40 500 13 2 14 7 49 900 9 7 3 9 12 2 41 500 13 5 15 0 51 000 10 2 4 1 12 5 42 600 13 8 15 3 52 200 10 7 4 3 12 8 43 600 14 1 15 7 53 300 11 3 4 5 13 1 44 600 14 5 16 1 54 800 11 9 4 8 13 4 45 600 14 8 16 4 55 900 12 5 5 0 13 7 46 700 15 1 16 7 57 100 13 0 5 2 14 0 47 700 15 4 17 1 58 200 13 6 5 5 14 3 48 700 15 7 17 4 59 300 14 1 5 7 X 14 6 49 700 16 ...

Страница 7: ...Consumption W 55 55 60 65 Weight kg 46 46 46 57 TABLE 4 General specifications TABLE 3d Nominal boiler ratings 2 minutes after lighting for Superior 80 Ci EI MODE OUTPUT INPUT N C V INPUT G C V BURNER PRESSURE kW Btu h kW kW Btu h mbar inwg CENTRAL HEATING RANGE 17 6 59 900 19 9 22 1 75 200 8 5 3 4 18 2 62 000 20 5 22 8 77 500 9 0 3 6 18 8 64 000 21 2 23 5 80 100 9 6 3 9 19 3 65 700 21 7 24 1 82 0...

Страница 8: ...e current lEE Wiring Regulations BS7871 and in Scotland the electrical provisions of the Building Regulations applicable in Scotland A compartment used to enclose the appliance MUST be desi gned and constructed specifically for this purpose An existing cupboard or compartment may be used provided it is modi fied accordingly Where installation will be in an unusual location special pro cedures may ...

Страница 9: ...ring Regulations B5 7671 and local regulations The sup ply connection to the flying lead provided MUST be made to a fused double pole switch having a 3 mm 1 8 in contact separation in both poles serving only the boiler and system controls The fuse rating should be as per the original instructions This connection should be readily accessible and be made adja cent to the boiler All fuses must be AST...

Страница 10: ...vided which incorporates a stopcock Provision should be made to replace system water losses by either pre pressurising the system or fitting a make up vessel at the highest point of the system BS 5376 pt2 1976 2 8 4 Fully pumped The heating system design should be based on the following information The appliance pressure drop details are given in Table 4 A minimum flow rate corresponding to a heat...

Страница 11: ...Supplied By www heating spares co Tel 0161 620 6677 7 TYPICAL SYSTEM DESIGN FULLY PUMPED OPEN VENTED Fig 5 ...

Страница 12: ...ameter which should be sealed with mortar The wall liner is available as an optional extra Drill the lower two fixing holes using a 8 mm masonry drill Fit the plastic plugs provided 3 3 HANGING THE BOILER Remove the outer case securing screws located at the bottom rear of the boiler and lift the case off the appliance Remove the mounting bracket unscrewing the two screws and separate the sealed ch...

Страница 13: ...on Remove the turret from the flue assembly From inside the building slide the duct assembly into the wall liner until the sealing ring passes completely through the wall then pull the air duct back until the ring is pulled up to the wall surface Proceed to section 3 5 3 3 5 3 Installations from outside the building only Fit the rubber sealing ring onto the largest diameter of the plastic terminal...

Страница 14: ...red from appliance casing to outside wall face Rear outlet A R H side outlet B L H side outlet C mm in mm in mm in STANDARD FLUE KIT 425 16 3 4 350 13 3 4 375 14 3 4 WITH 1 EXTENSION KIT 1 245 49 1 170 46 1 8 1 195 47 WITH 2 EXTENSION KITS 2 065 81 1 4 1 990 78 3 8 2 015 79 3 8 WITH 3 EXTENSION KITS 2 850 112 1 4 2 775 109 1 4 2 800 110 1 4 NOTE Extension kit cod 8084804 ...

Страница 15: ...lue outlets examples The diagrams in fig 11 illustrate a number of examples of dif ferent coaxial outlets 3 6 WATER CONNECTIONS Detailed information is given in section 2 8 The appliance is supplied with a flow and return pipe each 22 mm copper exi ting the case at the top rear right hand corner 3 7 GAS CONNECTIONS The gas service cock is located at the bottom right hand side of the appliance Conn...

Страница 16: ...Supplied By www heating spares co Tel 0161 620 6677 12 3 8 2 Schematic system wiring diagrams Fig 14 FULLY PUMPED SYSTEM USING TWO ZONE VALVES ...

Страница 17: ...Supplied By www heating spares co Tel 0161 620 6677 13 Fig 15 FULLY PUMPED SYSTEM USING MID POSITION ZONE VALVE ...

Страница 18: ...d correctly Balance the flow rates through the boiler radiators and hot water tank The complete system should now be allowed to heat to maximum and a final check completed Turn off the system and drain for the final time Refill and vent the system completely Set the boiler and external controls to a suitable setting 4 2 ADDITIONAL OPERATIONS FOR SEALED SYSTEMS Whilst the system is empty and cold c...

Страница 19: ...eads from the ignition box taking note of their respective position Slide the burner forwards and at the same time feed the two wires through the grommet in the sealed chamber Remove the burner complete with the electrodes and leads Inspect and if necessary clean the electrodes and the main burner bars Inspect the main injector for any signs of damage or debris and clean if necessary 5 2 FAN ASSEM...

Страница 20: ... necessary Repeat it with leads from L to E If meter reads less than infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by discon necting and checking each component is required to trace the faulty component It is possible that a fault could occur as a result of local bur ning arcing but no fault could be found under...

Страница 21: ...es Yes No No Yes Fault Fault Satisfactory Does the gas valve open and allow gas to the main burner injector Is there a spark between the ignitor and the burner Yes Operation normal Replace assembly Yes Is there 230 V at the fan motor Yes Check the wiring and rectify No Check the spark gap and rectify No No No Disconnect fan leads from fan motor Is there between 30 60 ohms across fan motor Replace ...

Страница 22: ... FUNCTIONAL FLOW WIRING DIAGRAM KEY L Phase N Neutral F Fuse F2A EA Ignition electrode ER Ionisation probe A Control box Honeywell S4565CF TS H L stat PF Smoke pressure switch V Fan SM Outlet temperature sensor PT Potentiometer on off switch SB Ignition reset button and lockout indicator Fig 18 ...

Страница 23: ...Safety stat 105 C 3 Air pressure switch 4 Positive pressure test point 5 Negative pressure test point 6 Thermistor 7 Pumped gravity switch 8 Main burner assembly 9 Ignition electrode ionisation probe 10 Cast iron exchanger 11 Fan 12 On Off switch Potentiometer 13 Lock out button 14 Gas valve 15 Main gas nozzle 16 Gas cock 17 Terminal strip ...

Страница 24: ...liance and pulling the panel forwards lifting it off the two pins at the top two corners Unscrew the screw retaining the cover of the control box unplug the connector and remove the control box Replace it and re assemble in reverse order 8 5 ELECTRONIC PCB Remove the casing by unscrewing the retaining screws at bottom rear of the appliance and pulling the panel forwards lifting it off the two pins...

Страница 25: ...n downwards and once disengaged from the flue turret remove it forwards Replace the fan and re assemble in reverse order 8 12 BURNER VIEWING WINDOW Remove the casing by unscrewing the retaining screws at bottom rear of the appliance and pulling the panel forwards lifting it off the two pins at the top two corners Remove the 4 fixing screws securing the sealed chamber front panel then remove the pa...

Страница 26: ...n section 32 2005000 Self threading screw Hex H M5x10 33 6229213 Fan mounting plate 40 50 33 A 6229215 Fan mounting plate 60 33 B 6229214 Fan mounting plate 80 34 2016020 Locked nut M4 35 6225617 Fan 40 50 35 A 6225618 Fan 60 35 B 6225619 Fan 80 36 2000705 Screw M4x12 37 6229103 Terminal strip bracket Position Code Description Model 38 6229101 Smoke pressure switch bracket 39 6225713 Air pressure ...

Страница 27: ... pipe 77 6289722 Upper inlet pipe 78 6100203 Copper ogive for pipe Ø 22 mm 79 6229512 Locking nut 1 1 8 81 6100204 Ogive for pipe Ø 28 83 6177505 Ball cock 3 4 x 22 84 2030228 Gasket Ø 17x24x2 85 6289720 Pipe connecting manifold cock 40 50 60 85 A 6289721 Pipe connecting manifold cock 80 86 6291500 Gasket for manifold flange 40 50 60 86 A 6291501 Gasket for manifold flange 80 Recommended stock par...

Страница 28: ...l on the outside wall The appliance is suitable for use with natural gas 1 2 APPLIANCE OPERATION The installation engineer will have set the range rated appli ance to the correct heating requirement for the property There should be no need to adjust the boiler control once it has been set unless the temperature set point needs to be increased or decreased The thermostat knob will adjust the set po...

Страница 29: ... ignition lock out indicator will illuminate Allow the appliance to cool depress the ignition reset button and turn the rotary control to OFF Switch the electricity supply to the appliance off this will reset the overheat warning lamp Switch the electricity supply to the appliance on and reset the rotary control to its original position If the external controls are calling for heat the appliance w...

Страница 30: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 31: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 32: ...rive Naas Road Dublin 12 Ireland Tel 419 19 19 Fax 458 48 06 Furry Park Santry Dublin 9 Ireland Tel 842 70 37 Fax 842 70 45 South Ring West Business Park Tramore Road Coak Tel 021 432 10 66 Fax 021 432 10 68 Ulster Tubes LTD Dufferin Road Belfast BT3 9AA Northern Ireland Tel 048 90 747 550 Fax 048 90 747 502 ...

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