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V 07.17

Service Manual BXT3-13/16/19

ENGLISH

5.3.2

Replacing the rocker lever wiring harness

Dismantling

►

Remove the form wiring harness (Chapter 5.3.1)

►

Disconnect the 5-pin connector of the wiring harness

# 103 from the control board and support # 79.

►

Remove the wiring harness # 103.

Fitting

►

Carry out the assembly in reverse order.

5.3.3

Replacing the welding mechanism wiring harness

Dismantling

►

Remove the welding mechanism from the base plate

(Chapter 5.4.1).

►

By removing cylinder screw # 104, loosen the assem-

bly bracket # 195.

►

Now the connector can be removed from the assembly

bracket by unlocking the barbed hook.

►

Remove connector from wiring harness # 106 from

control board.

Fitting

►

Carry out assembly in the reverse order. Observe the

correct position of the wiring! (Chapter 5.11).

►

Tighten cylinder screw # 104 with a torque of

0.6 Nm.

►

5.4

Mechanical components

5.4.1

Disassembly of the welding mechanism

Dismantling

►

Remove both housing parts (chapter 5.2).

WARNING

Risk of injury! Remove the knife # 166

(chapter 4.1.3) .

►

Remove the threaded pin # 86 with spring # 169.

►

Remove two centring screws # 101.

►

Hold the welding unit on the motor and remove to the

rear. In doing so, lift lever.

Fitting

►

Carry out assembly in the reverse order.

►

Tighten centring screws # 101 with a torque of

6.0 Nm.

► Screw the threaded pin # 86 until it flushes with the

base plate.

103

195

104

106

169

101

166

Содержание BXT3-13

Страница 1: ...V 07 17 Battery operated hand tool for plastic strapping BXT3 13 BXT3 16 BXT3 19 Service manual...

Страница 2: ...es no B 17020001 BXT3 19 from series no C 17020001 Manufacturer Signode c o Signode Industrial Group GmbH Orgapack Packaging Technology Silbernstrasse 14 Postfach 595 8953 Dietikon 1 SWITZERLAND www s...

Страница 3: ...3 2 Diagnosis of electronic faults 12 3 3 Error lists 13 3 4 Service interface PT Studio 17 4 Preventive maintenance work wear parts 20 4 1 Replacing tension wheel tooth plate and knife 20 5 Correctiv...

Страница 4: ...situation that may lead to property damage or adverse operating results This text describes useful supplementing information This symbol indicates handling steps This symbol indicates results from the...

Страница 5: ...t Does the strap width setting match with the strap in use Refer to operating instructions chapter 5 3 Are all original wear parts with correct article number installed Refer to operating instructions...

Страница 6: ...ea and remove the rechar geable battery for charging at ambient temperatures Avoid strong temperature fluctuations For example when using in a refrigerated warehouse leave the device in the cold area...

Страница 7: ...aring for wear Replace if necessary Swivel bearing 153 Check 120 000 100 000 80 000 Check the ball and knife guide for wear Replace if necessary Sleeve 80 Check 120 000 100 000 80 000 Check the toothi...

Страница 8: ...0 000 cycles 3 Freewheel Attention no grease Universal oil e g WD 40 80 000 cycles 4 Angular gear Kl ber Microlube GBU Y 131 80 000 cycles 5 Cam disk resetting lever coupling shaft Kl ber Microlube GB...

Страница 9: ...is running 1 The spring clutch does not engage 2 The freewheel pressed into the bevel gear 132 has a malfunction Check the sleeve 77 for smooth run ning See also chapter 5 7 1 Check the bearing pins...

Страница 10: ...above the knife is not present or not functional 3 The strap thickness is outside the device specifica tion 4 The knife may be too coarse for very thin and narrow strap Increase the welding time See o...

Страница 11: ...sk 109 stands in a position that pre vents the welding unit from swivelling back 2 The strap tension is not released The toothed ring 19 cannot be turned back Attention Do not attempt to pull the leve...

Страница 12: ...nt is detected that does not belong to the normal process e g at a performance limit A change is accordingly carried out into an alternative tool control mode Signalling example A2 2x short beep tones...

Страница 13: ...ion again A19 Tension button activated with active cam switch No tensioning A1 Short beeping tone Insert the strap actu ate rocker 3 3 2 Process error welding cooling No Process error System response...

Страница 14: ...eable battery faulty Wiring to the rechargeable battery adapter defective Control unit defective No device function E2 Error Code red backlight symbol flashes pulsating beep tone long Insert the recha...

Страница 15: ...10 11 12 Wiring to the hall sensors defective Motor hall sensors defective Control unit defective No device function E2 Error Code red backlight symbol pulsating beep tone long Motor replace wiring Re...

Страница 16: ...ight symbol pulsating beep tone long Incorrect welding Repeat strapping Clean mechanical components Replace cam switch wiring E54 Timeout welding process End position not found Mechanical components j...

Страница 17: ...s Motor Hall effect sensors BXT3 13 Encoder BXT3 16 and BXT3 19 LCD display Switches and connections Buzzer 3 4 1 Starting PT Studio and connecting to the device The program does not have to be instal...

Страница 18: ...file loaded on the tool This is stored in the Packaging Technology Studio folder Using Explorer highlight the respective file while observing the version displayed in red and confirm with OK The conne...

Страница 19: ...ed as csv file by a right click in the list box In the tab Operating Actual you can find the current Status Information 3 4 4 Parameters The current parameter settings are represented in the tool Para...

Страница 20: ...ention The tension wheel must not be cleaned while it is rotating Risk of tooth breakage Fitting Fitting is performed in reverse order Observe the direction of rotation of the tension wheel see arrow...

Страница 21: ...h a torque of 1 0 Nm 5 Corrective maintenance work WARNING Unexpected startup during maintenance work injuries possible Always remove the battery before performing cleaning or preventive and correctiv...

Страница 22: ...the right housing shell half 5 2 1 Removing the right housing part Dismantling Remove the UI chapter 5 1 1 Loosen three cylinder screws 184 und nine PT screws 197 and remove them Remove the housing f...

Страница 23: ...stic clamping pieces 222 Disconnect the 4 pin connector of the wiring harness 105 from the control board Remove the PT screw 197 Now the wiring harness 105 can be removed along with the plastic suppor...

Страница 24: ...acket by unlocking the barbed hook Remove connector from wiring harness 106 from control board Fitting Carry out assembly in the reverse order Observe the correct position of the wiring Chapter 5 11 T...

Страница 25: ...d belt 162 along with washer 163 and pinion 161 Remove the cylinder screw 102 The entire unit can now be disassembled easily according to the exploded drawing Fitting Carry out assembly in the reverse...

Страница 26: ...earing and align The thick white cable is located at the top Position the six screws and tighten them cross wise to 1 2 Nm 5 5 2 Disassembling motor BXT3 13 Dismantling Disassemble the welding mechani...

Страница 27: ...assembly in the reverse order 5 7 Wrap spring clutch unit 5 7 1 Disassemble the wrap spring clutch shaft Dismantling Right housing part is removed Chapter 5 2 1 Using your hand hold the sleeve 80 from...

Страница 28: ...the toothing Check that the sleeve 80 can be rotated springy 5 8 Tensioning system 5 8 1 Disassembly tensioning system BXT3 13 and BXT3 16 Dismantling Loosen the set screw 85 and remove it from the ba...

Страница 29: ...to the outsi de Remove the tensioning wheel 46 together with outer ball bearing 18 Remove the shafts 180 Then pull planet gears 45 sideways out of the flange The remaining ball bearing 18 as well as t...

Страница 30: ...ccur under the following circumstances Power failure during the welding procedure caused by a loose contact or removing the rechargeable battery during the welding procedure The mechanism is blocked T...

Страница 31: ...31 von 37 V 07 17 Service Manual BXT3 13 16 19 ENGLISH 5 11 Wiring 5 11 1 Area of the button holder 5 11 2 Area of the rocker and cam switch 5 11 3 Area of the handle...

Страница 32: ...ctronics ATTENTION Take care that the cable in the marked area does not get pinched 5 11 5 Motor cable The cable coming from the motor must be routed exactly as shown in the figure The encoder cable i...

Страница 33: ...T3 13 16 19 ENGLISH 6 Electric diagram Button Tensioning Analog input Button Welding Switch Rocker lever position Changer Zero position cam Tensioning Mech clutch Rocker lever Welding LCD Operating un...

Страница 34: ...ct the device with the computer via the USB interface see chapter 3 4 1 The firmware update routine is then started by clicking on the Firmware Update icon Update warning Warning The firmware update i...

Страница 35: ...5 von 37 V 07 17 Service Manual BXT3 13 16 19 ENGLISH Update options Make a selection below and confirm with Next Firmware selection Highlight the new saving location of the new firmware on the browse...

Страница 36: ...36 von 37 V 07 17 Service Manual BXT3 13 16 19 ENGLISH Firmware update Start the update After the update exit with Finish...

Страница 37: ...y managed and continuously further improved and developed Relevant changes shall be communicated in product information Please inform yourself of the current status 9 Contact Signode c o Signode Indus...

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