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to 80 inch/ in ounce range, such as Hitec HS-475HB, HS-545BB,
or HS-635BB or the Airtronics

®

94731Z, 94738Z or 94743Z servos.

For the rudder servo we have used and can recommend that you
consider using an after-market reinforced plastic servo arm such
as the Du-Bro "Super Strength" products. These output arms are
available to fit any brand of servo. They are quite strong and work
extremely well with this model.

The Du-Bro output arms are 

molded from considerably stronger material and have held up very
well in our prototypes.

You will also need three 6" servo extensions and one standard 
Y-harness cord or 6" double link extension for the ailerons. In 
addition, you’ll also need one 12" servo extension for the aft 
mounted elevator servo. These after-market items can usually be
obtained from either the manufacturer/distributor of your particular
radio system or from aftermarket suppliers, such as Maxx Products
in Lake Zurich, Illinois.

Last, because the Sun Dancer 50 uses a total of 5 servos, we 
suggest that you consider the use a larger capacity airborne 
battery pack. A battery pack in the 1000+mAh range will provide
ample time to safely fly at least five or six flights during any given
flying session.

This is a reasonable amount of time for most 

modelers. Naturally, a larger pack provides more flight time but
remember that larger can also equate too heavier.

We also 

suggest that you routinely use an Expanded Scale Voltmeter (ESV)
at the field to check the charge condition of your batteries. This
common piece of field equipment can save your model!

ENGINES & PROPELLERS:

The Sun Dancer 50 has been flown with a variety of engines, both
2 and 4-stroke. As everyone knows, there is no substitute for
power and the engine sizes recommended for this model all 
provide good power margins.

The practical range runs from 

2-stroke engines in the .46 to .53 sizes and 4-stroke engines in the
.56 to .72 displacements. Naturally, the larger engines in this range
make more power and will fly the Sun Dancer 50 with more 
authority than the smaller engines. It is simply a matter of how you
want to fly the airplane. You also need to choose a propeller size
that is suitable for your particular engine, based on the 
manufacturer’s recommendations.

After flying the model and 

gaining experience, you can experiment with different propellers to
find the optimum combination for your engine and airplane.

The Sun Dancer 50 was designed from the start for glow engines
and provides ample room inside the cowling to comfortably fit most
of the popular engines that are available in both 2 and 4-stroke
types.

COVERING MATERIAL:

Your Sun Dancer 50 has been professionally covered with SIG
AEROKOTE

®

. If you live in a drier climate, you may notice that

some wrinkles might develop after removing the covered parts
from their plastic bags. If that is the case, there is no need to be
alarmed. The covering is not defective. This is normal and has and
nothing to do with the covering material or how it was applied.
Balsawood takes on or loses ambient humidity. Your Sun Dancer
50 was manufactured in a relatively humid region of the world. The
wood was therefore holding some humidity at the time the parts
were covered and bagged. When these parts are removed from
their bags and subjected to drier conditions, the wood quickly loses
moisture and the covering may appear loose. This also explains
why most iron-on coverings stay tight in the summer only to loosen
a little in drier winter conditions.

1

INTRODUCTION
Congratulations on the purchase of the SIG Sun Dancer 50 ARF
kit!  Properly assembled, powered, and flown, the Sun Dancer 50
will quickly become one of your favorite models. The construction
of this ARF kit has been extremely well engineered, providing an
airframe that is both light and strong. Of course, this translates 
to outstanding flight characteristics when powered with the 
recommend engine sizes.

The Sun Dancer 50 has excellent 

take-off and landing characteristics, as well as remarkable 
aerobatic capabilities. The airframe has been carefully designed to
provide you with a model that has a true "zeroed out" feel in the air.
This characteristic tends to provide a great deal of confidence
when performing those wild aerobatic maneuvers.

The engine choice for your Sun Dancer 50 is important. The 
airplane will fly and fly well on good running .46 ball-bearing
engines. As your choice of engines increases in displacement and
power, obviously the airplane will respond accordingly. The largest
and most powerful engine we have flown in this model is the potent
YS .63 four-stroke. This engine, swinging an APC 12 X 6, provides
the Sun Dancer 50 with an outrageous amount of power, making 
it definitely a "throttle management" type model.

We do not 

recommend engines any larger or more powerful than the YS .63
for this model - it simply is not necessary.

We highly recommend that you follow the following assembly
instructions carefully.

We also suggest that you take the time 

to inventory the contents of your kit, using the included parts 
information. Finally, the Sun Dancer 50 ARF is not recommended
for beginning R/C pilots. If this is your first R/C model, we urge you
to seek and use experienced help in both assembling and flying
this airplane.

Engine Note: Due to the large number of useable engines for this
model, we simply cannot cover every possible engine installation.
However, the large volume of space provided inside the cowling
should make it easy to mount virtually any engine within the 
suggested size range.

RADIO EQUIPMENT:

We highly recommend the use of a modern computer radio for this
model. Such radio systems allow you to easily set-up and adjust
each channel and in addition, pre-program flight control functions
to suit your individual flying style. Four channels are required to fly
your Sun Dancer 50 - rudder, elevator, ailerons, and throttle.

The Sun Dancer 50 requires a total of five servos - ailerons (2), 
elevator (1), rudder (1), and throttle (1).

Standard 40 to 50

inch/ounce servos will work well for this model.

However, for 

better precision, you can upgrade to ball bearing servos in the 60 

Содержание SUN DANCER 50

Страница 1: ...the covering material or how it was applied Balsawood takes on or loses ambient humidity Your Sun Dancer 50 was manufactured in a relatively humid region of the world The wood was therefore holding some humidity at the time the parts were covered and bagged When these parts are removed from their bags and subjected to drier conditions the wood quickly loses moisture and the covering may appear loo...

Страница 2: ...f the required parts screws and bolts etc will be included in the bag to assemble a particular component of the model Bag 1 Top Wing fully assembled covered with AeroKote Holes for mounting cabane struts pre drilled in hard points Holes for inter plane struts 4 pre drilled in hard points Ailerons in place with CA hinges not glued Bag 2 Bottom Wing fully assembled covered with AeroKote Holes for in...

Страница 3: ...Pull Rigging Couplers w metal R C links knurled stop nuts 2 each 56mm 022 X 27 3 4 Braided Steel Pull Pull Cables Bag 19 2 each M4 X 40mm Axle Bolts 2 each 4mm Hex Nuts 4 each 4mm Lock Nuts 2 each 4mm X 15mm Landing Gear Attach Bolts 2 each 4mm Washers 2 each 4mm Lock Washers 4 each 3mm X 10mm Wheel Pant Attach Bolts 4 each 3mm Lock Washers Bag 20 1 each 5mm OD X 4mm ID X 30 1 2cm 12 Outer Throttl...

Страница 4: ...the looks of the Sun Dancer 50 is the windshield frame Since the windshield is screwed to the fuselage it is easy to remove and paint the frame Use contrasting color paint or striping tape on the raised frame portions of the windshield to simulate the metal windshield framing used on full sized aircraft To assure good adhesion of your trim always wash the windshield in warm water and liquid dish s...

Страница 5: ...dge from one of the hinges and carefully apply four 4 small drops of thin CA glue to the left and right side of the exposed hinge Repeat on the other two hinges Remove the masking tape flex aileron in opposite direction and again use tape to hold it in this position Turn wing over and apply four drops of thin CA glue to each exposed edge of each hinge exactly as before Remove the tape and return t...

Страница 6: ...mitter and center the aileron trim lever Now turn on the receiver and let the servos neutralize before adjusting the servo arms to position them as close to 90O to the side of the servo case as possible With the servo arms now positioned correctly re install the servo output arm screws Turn off the radio system and remove the servo leads from the Y harness 7 The length of string in each wing panel...

Страница 7: ...ew the hatches in place using M2 X 8mm PWA screws provided Plug the servo leads into the Y harness and secure with heat shrink tube or tape 8 Tape the lower ailerons in the neutral position turn on the radio and recheck the servos for neutral Adjust the length of the pushrod by turning the R C links in or out until the connecting pin matches the outer hole of the control horn Snap the R C Link in ...

Страница 8: ...ed 2mm x 36mm Z bend link into one end of the inner nylon pushrod Drill out the hole in the carburetor throttle arm with a 46 drill to allow the Z bend to fit Insert the Z bend into the throttle arm slide the inner pushrod into the outer housing tube and mount the engine with 2 bolts to hold it in the proper position Move the throttle arm to the closed position and note if this moves the pushrod i...

Страница 9: ...es at the back of the cowl with the same lines on the fuselage and tape the cowl to the fuselage in this position Using the six holes 3 on each side of the cowl as guides drill six 1 16 dia pilot holes for the cowl mounting screws Drill each hole about 1 4 deep Remove the cowl from the fuselage Apply a couple of small drops of thin CA into these holes to harden them 9 Centerline 3 1 4 TIPS ON CUTT...

Страница 10: ...ave to use the same technique to create the required cowl clearance hole for your particular engine For most engine installations there is more than an adequate amount of openings provided in the cowling for cooling air to enter and exit A rule of thumb is that the exit area must be equal to or larger than cooling air inlet There should be at least 1 8 of clearance between the cowling and any acce...

Страница 11: ...l pants to the On the servo end of the cable slide one of the copper swage tubes onto the end of one of the cables Then insert the end of the cable through the small hole in the end of a threaded rigging coupler giving yourself about 2 3 of cable to work with Loop the short end of the cable back and run it back through the copper swage tube Pull the swage tube up to about 1 2 away from the rigging...

Страница 12: ... Use the Control Horn Drill Template to mark the mounting holes for the control horn Drill the two required horn mounting holes with a 5 64 bit and bolt the control horn and backing plate in place with two M2 x 15mm screws and nuts 12 gear and the gear to the fuselage in this configuration Locate the two fiberglass wheel pants and use the four M3 x 10mm bolts and four 3mm lock washers to attach th...

Страница 13: ...in place after the pull pull rudder cables are installed and centered in the following steps 30 The elevator assembly is now hinged to the horizontal stabilizer using the same hinging methods earlier used to hinge the ailerons FIN RUDDER ASSEMBLY 31 Trial fit the vertical fin into the slot at the top rear of the fuselage locating its bottom tab into the slot in the horizontal stabilizer Mark the b...

Страница 14: ...the rudder and tail wheel If there is any binding correct it Finally wrap several turns of the wire around itself to lock it into place and snip off the excess ELEVATOR PUSHROD 37 Using your radio system center the elevator servo making sure the trim lever is also centered Mount the elevator servo output arm in place at 90O to the side of the servo pointed up toward the bottom of the stabilizer Us...

Страница 15: ... under slight tension with a rubber band that is looped around the antenna at one end and a pin in the fin on the other end The on off switch can be mounted directly into the side of the fuse lage or internally using piece of music wire as the means to acti vate the switch We typically prefer an internally mounted switch simply because it is cosmetically clean and keeps fuel and dust out of the sw...

Страница 16: ...e switch lever to fit a piece of 045 dia music wire Drill an exit hole in the side of the fuselage lined up with the switch wire location Make a 90O bend in one end of the wire and insert the short end into the hole in the switch lever Insert the wire through the hole in the fuselage and make another 90O bend in the wire outside of the fuselage side giving you a small handle to pull and push when ...

Страница 17: ...sfied tighten the lock nut behind the R C link to lock the R C link in this adjustment position Repeat this process on the opposite set of ailerons Remove the tape holding the upper ailerons centered and use the transmitter to check for movement and centering of the now coupled ailerons CONTROL MOVEMENTS This is an important section of this manual After flying your SUN DANCER 50 for a while and ge...

Страница 18: ...vator throw to compensate Softening elevator response with a reasonable exponential percentage also works In the end the final balance point and control throws you use will depend somewhat on how you like to fly Some pilots like their models extremely reactive others strive for more smoothness The SUN DANCER 50 is a very capable aerobatic machine and can be tailored to fit your style We therefore ...

Страница 19: ...ring final approach down to a few feet off the ground Back completely off the throttle once the airplane is low to the ground with a good rate of descent established Flair the airplane as the ground approaches for a smooth 3 point SUN DANCER 50 ARF LOG BOOK Date of first flight Comments landing and rollout Hard landings are not necessary sound piloting skills are The second flight should be even m...

Страница 20: ...20 SUN DANCER 50 ARF LOG BOOK Date of first flight Comments ...

Страница 21: ... size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is completely airworthy and...

Страница 22: ...o land with no bad habits Or go for scale appearance and performance with the Extra 300XS ARF and simulate the maneuvers yourself that you are likely to see the real Extra 300XS perform at a major air show Three more great models to grow with from SIG Two things mark the difference between a great day at the field and disaster One is your radio batteries Second is your fuel Having the right fuel f...

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