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RASCAL 110 EG ARF ASSEMBLY MANUAL

INTRODUCTION:

Congratulations on your purchase of the RASCAL 110 EG ARF.
We  predict  that  you  are  going  to  fall  in  love  with  this  airplane.
Take-offs and landings are spectacular in their smoothness, and
when  it  comes  to  what  goes  on  in  the  air,  the  Rascal  110 
is  positively  elegant.    Exceptional  streamlining  and  a  high 
performance airfoil allow the Rascal 110 to do things other high
wing  airplanes  can't  do.    Slow  rolls,  point  rolls,  easy  inverted
flight,  Cuban  8s,  etc.  ...  are  all  part  of  the  Rascal  110's 
aerobatic  routine.    The  light  wing  loading  of  the  Rascal  110
makes  it  a  versatile  workhorse.    Float  flying,  banner  or  glider
tow, onboard video or camera work (several universities and the
military  are  using  them),  parachute  drop,  night  flying  with 
add-on  lights,  and  just  about  any  other  load  carrying  task  is
easy  for  the  giant  RASCAL  110.    You  won't  find  a  better
behaved, more honest airplane than this superb flying machine!

The  RASCAL  110  ARF  can  be  assembled  and  ready  for  the
flight  line  in  a  few  short  evenings.    The  all-wood  airframe  is 
CNC laser cut and factory jig built.  That means the few parts
you  need  to  glue  together  are  guaranteed  to  fit  "like  a  glove".
The  airplane  is  expertly  covered  with  Ultracote

®

(aka 

ORACOVER

®

) premium covering material.  The factory-painted

cowling and wheel pants are quality hand-laid fiberglass.  The
functional  airfoil  shaped  aluminum  wing  struts  and  massive
spring  aluminum  landing  gear  are  also  factory-painted  and
ready  to  bolt  on.    The  leaf-spring  tailwheel  assembly  is 
completely assembled and ready to use.  The kit also includes
complete  hardware,  wheels,  spinner,  fuel  tank,  and  a  fully 
illustrated  assembly  manual  that  leaves  nothing  to  the 
imagination.

Assembly of the Rascal 110 is fast and simple when following
the  detailed  instructions  in  this  manual.   We  urge  you  to  read
this assembly manual completely before assembly.  Familiarize
yourself  with  the  parts  and  the  assembly  sequences.    The 
successful  assembly  and  flying  of  this  airplane  is  your 
responsibility.    If  you  deviate  from  these  instructions,  you  may
wind-up with problems later on.

We    hope  you  will  enjoy  this  legendary  R/C  model.    We’re 
confident you will love the way it flies!  Let’s get started!

ADDITIONAL ITEMS YOU WILL NEED TO PURCHASE

In  addition  to  this  kit,  you  will  need  the  following  items  to 
complete your RASCAL 110 and make it flyable.

POWER SYSTEM

The sky is the limit on choosing a powerplant for this versatile
airplane.  The RASCAL 110 flies beautifully with 2-stroke glow,

4-stroke  glow  (single  or  twin  cylinder),  gas,  or  electric  power.
Keep  in  mind  that  the  airplane  has  been  designed  to  be 
relatively  light,  producing  a  good  flying  model  with  a  very 
favorable  wing  loading.    In  addition,  the  design  is 
aerodynamically clean for a high-wing model.  These two factors
result  in  very  good  performance  when  using  engines  in  the 
suggested  range.    Over-powering  this  model  is  totally 
unnecessary and not recommended.

GLOW ENGINE

We recommend the following sizes for the RASCAL 110.

2-Stroke  -  1.20 - 1.50 cu. in.  (20 - 25 cc)
4-Stroke  -  1.20 - 1.80 cu. in.  (20 - 30 cc)

Some glow engines that have been popular in the RASCAL 110
are:    Saito  1.50  and  1.80  single  cylinder  4-stroke;    O.S.  1.20 
single  cylinder  4-stroke;  O.S.  1.20  and  1.60  twin  cylinder 
4-stroke; 

Note:

In the installation of a twin cylinder engine, the only real

issue is how to install the fiberglass cowl over the two cylinder
heads.  We have made a twin cylinder installation (OS Gemini
1.60 Twin)  and  found  the  best  way  to  deal  with  the  cowl  is  to
neatly  "split"  it,  from  front  to  rear,  along  the  centerline  of  the
engine,  creating  top  and  bottom  cowl  halves.   The  two  halves
could  then  be  joined  along  the  seam  with  small  bolts.    Neatly
done,  this  would  create  fairly  easy  engine  access  and  a  very
realistic look.

GAS ENGINE

We recommend the following sizes for the RASCAL 110.

1.20 - 1.80 cu.in.   (20 - 30 cc)

Some gasoline engines that have been popular in the RASCAL
110  are:    Syssa  30  (30  cc);    Zenoah  G26  (26  cc);    DLE  30 
(30 cc);  FPE 1.3 (21 cc);  Evolution 26GT (26 cc)

GLOW & GAS ENGINE USERS

Because  of  the  wide  variety  of  engines  that  can  (and  have)
been used in the RASCAL 110, it is virtually impossible for us
to cover every installation, and answer every possible question,
in  detail.    Two-stroke,  four-stroke,  and  gas  engines  often  use 
different  styles  of  engine  mounts;  different  types  and  sizes  of
fuel  tanks;  and  have  different  pushrod  requirements.    Some
engines  come  with  a  mount,  especially  gas  engines.    Rather
than  put  engine  mounts  and  fuel  tanks  in  this  kit  that  most  of
you won't be able to use, we are leaving it up to you to supply
your own engine mounts and fuel tanks.  There is a basic wire
pushrod  included,  with  a  nylon  sleeve,  pushrod  connector  for
one end, and metal clevis for the other end.  This type pushrod
will for many engine throttle hookups (but not all - you may need
to acquire other after market parts).

ELECTRIC POWER SYSTEM

For electric power we recommend a

1600-2600 watt (200-270kv) Brushless Outrunner Motor
80-120 amp high-voltage electronic speed control (ESC)
8s to 12s 5000 mAh Lithium-Polymer Battery Pack (Lipo)

Suitable motors in this range that have been used in the Rascal
110  are  sometimes  referred  to  as  "120"  or  "160"  equivalent
motors.    Actual  measurements  were  6332-230 and  6364-245,
with the first 63 being the actual case diameter in millimeters.
The second two digits refer to the motor armature or the case
length in mm, while the last three digits are the kv rating of the
motor.

MOTOR MOUNT:

A laser-cut plywood adjustable motor mount

is included in this kit.  It should work perfectly for any suitable
brushless  outrunner  motor  which  has  an  "X"  or  "cross"  motor
mount plate on the back.

2

Содержание RASCAL 110 EG ARF

Страница 1: ... mm Flying Weight 11 13 lbs 4990 5897 g Wing Loading 17 20 oz sq ft 51 60 g dm2 Glow Power 2 Stroke 1 2 1 5 cu in 20 25 cc 4 Stroke 1 2 1 8 cu in 20 30 cc Gas Power 1 2 1 8 cu in 20 30 cc Electric Power 1600 2600 watt 200 270 kv Brushless Motor 80 120A ESC 8S 12S Lipo Battery Pack Radio Required for Glow or Gas 5 Channel with 7 Heavy Duty Servos Ail 2 Elev 1 Rud 1 Thro 1 Flaps 2 for Electric 5 Cha...

Страница 2: ... design is aerodynamically clean for a high wing model These two factors result in very good performance when using engines in the suggested range Over powering this model is totally unnecessary and not recommended GLOW ENGINE We recommend the following sizes for the RASCAL 110 2 Stroke 1 20 1 50 cu in 20 25 cc 4 Stroke 1 20 1 80 cu in 20 30 cc Some glow engines that have been popular in the RASCA...

Страница 3: ...aterial is a good method because it can be removed later if you change your mind Whatever you do if you aren t using the flaps make sure they are secure and cannot move from neutral position CHANNELS The RASCAL 110 requires a minimum 5 channel radio system when using the flaps or a 4 channel radio system without the flaps We highly recommend the use of a modern programmable computer radio Such rad...

Страница 4: ...Right Wing Strut 1 Left Wing Strut 1 Plywood Electric Motor Mount 1 Plywood Battery Tray 2 3 3 8 long Wire Pushrod threaded both ends w Hex Nuts for flaps 2 4 long Wire Pushrod threaded both ends w Hex Nuts for ailerons 1 5 long Wire Pushrod threaded both ends w Hex Nuts for elevator 1 17 3 4 long Wire Pushrod threaded one end w Hex Nut for throttle 1 15 long Nylon Pushrod Tube for throttle pushro...

Страница 5: ...ng the covering material Use the iron to tighten up any wrinkles in the open areas of the model no wood underneath the covering Glide the iron over the wrinkle for a few seconds then remove Repeat until the covering is tight with no wrinkles If wrinkles keep coming back on the tail surfaces you may need to ventilate the areas between the ribs Otherwise the air that is sealed in those relatively sm...

Страница 6: ... hatches 4 Servos with Mounting Screws not furnished 2 24 Servo Extension Cords for ailerons not furnished 2 12 Servo Extension Cords for flaps not furnished 1 Dual Servo Y Harness for ailerons not furnished 1 Reversing Dual Servo Y Harness for flaps not furnished It will be helpful to have your radio system charged and ready to use It is a good idea to test and center your servos before installat...

Страница 7: ...e out to the center section you shouldn t need a string to do this over the short distance Make sure both the flap and aileron servo wires exit the wing panel through the round servo wire hole in the bottom surface of the wing It s a good idea to label the servo leads to easily identify the flap from the aileron d Mount the flap servo and hatch to the wing using four M2 3 x 7mm screws that are pro...

Страница 8: ...d use a standard Y harness more readily available than the reversing type by simply flipping one of the flap servos over to face the same direction as the other flap servo In other words the arms for both flap servos would be on the right or left side of the airplane instead of mirror image like the aileron servos always are To do this on the RASCAL 110 you would need to also flip one of the flap ...

Страница 9: ... the fuselage Step back and check the alignment of the stabilizer to the wing a First view the model from directly in front Check to see if the stabilizer is level with the wing without tilting one way or the other b Carefully square the stabilizer to the fuselage and wing in the top view This is easiest to do by taking mea surements from the same point on each side of the airplane c Use a fine li...

Страница 10: ...ut tilting one way or the other If needed use masking tape to hold it in alignment until dry Wipe off any excess glue rubbing alcohol and a soft paper towel Let dry 17 The elevators are now hinged to the horizontal stabilizer The hinging method is exactly the same as used with the aileron hinges back in Step 1 18 Before hinging the rudder to the vertical stab it is best to attach the control horns...

Страница 11: ... and use the M3 x 15 socket head bolts to secure it to the fuselage We recommend using some blue thread locker to ensure the bolts do not come loose 22 Install the elevator servo and pushrod a Start by attaching a 36 long servo extension cord to a elevator servo Secure the connectors together with tape string or heat shrink tubing Insert the servo in the open slot on the right rear side of the fus...

Страница 12: ...e pull pull fitting as shown Use an ordinary pliers to crimp the swage tube flat around the cable to secure it in place b Screw a metal clevis onto the threaded end of the pull pull fitting Screw it halfway onto the threads leaving room for adjusting in both directions Then clip the clevis into the outside hole on one side of the rudder servo control arm NOTE Make sure you cross the pull pull cabl...

Страница 13: ...l also be installed Because of the size of the airplane it is much easier to take care of these steps now before adding the main landing gear For the following steps you will need 1 Clear Plastic Windshield 7 M2 3 x 7mm Screws 1 Right Plastic Side Window 1 Left Plastic Side Window 8 Magnets only for electric power installations 29 Mount the windshield on the fuselage a First place the windshield o...

Страница 14: ...nets are pushed all the way into each pocket Wipe up any excess epoxy around the edges c Once the epoxy has dried lay the fuselage on one side Insert the side window and mark the location of the two magnets on the rear plastic flange of the window with a felt tip pen Take the window back out and use sandpaper to rough up the plastic frame over where the magnet will be glued This will help ensure a...

Страница 15: ... it up with the mounting holes in the aluminum landing gear Using two M3 x 12mm socket head bolts to fasten the wheel pant to the gear 35 Attach the landing gear to the bottom of the fuselage using four M4 x 20mm Socket Head Bolts and four M4 Split Ring Lock Washers Tighten these four mounting bolts firmly in place Skip this section if you re using an electric motor As mentioned in the front of th...

Страница 16: ...eam engine mounts Simple throttle hookup via flex cable pushrod assembly Bottom of cowling is opened up for engine head to stick out and for cooling O S GEMINI 1 60 TWIN CYLINDER 4 STROKE ENGINE The cowling is split into two pieces along the horizontal thrust line Note hardwood mounting blocks epoxied along edge of lower cowl for top cowl mounting screws This engine came with an engine mount Plywo...

Страница 17: ... firewall to the prop washer Carburetor sticks out of right side of cowling Bottom of cowling opened up for cylinder head and good cooling First Place Engines www fpengines com Skip this section if your using a glow or gas engine This kit does include a laser cut plywood universal motor mount that will work for almost all brushless motors that will likely be used in the RASCAL 110 For that reason ...

Страница 18: ...ep from the back edge of the motor mount box towards the front Do this along side each of the adjustment slots on both sides of the box d After you have all the slots marked move the firewall until you have the front of the firewall lined up with the marks Make sure you end up with the firewall straight and square in the box If it is not recheck your marks and adjust as necessary e Tack glue the f...

Страница 19: ...or mount box Make sure to soak in plenty of CA to make a strong joint f Mount the plywood motor mount onto the fuselage with four M4 x 25 bolts and M4 flat washers You can access the head of the bolts through the slots in the side of the mount using a ball end hex wrench or driver as shown 39 A set of four M4 x 20mm socket head bolts and M4 lock washers are provided to mount your motor to the moto...

Страница 20: ...d air out of the cowling so that more cool air can come in This positive air flow keeps your motor running cool Note that there is a generous sized cutout at the bottom rear edge of the cowling for air exit You may choose to make some additional holes in your cowling to ensure proper airflow Perhaps an opening at the front of the cowl in front of the motor or cylinder head will be needed Or in the...

Страница 21: ...balancing fixture may not be practical However you can get acceptably accurate results by first placing a piece of tape temporarily on each side of the fuselage just beneath the wing at the 4 1 2 location Then simply use your fingers beneath each wing panel to pick the model up at the C G location Another method is for you and a friend to pick the model up at the wingtips at the main spar location...

Страница 22: ...lined up with the center of the runway with the nose pointed directly into the wind Hold a little up elevator and smoothly advance the throttle do not slam the throttle full open all at once As the airplane begins moving forward gradually back off of the up ele vator input using the rudder only sparingly to correct any engine torque and or wind induced deviations from a straight take off run Allow...

Страница 23: ...that the RASCAL 110 wing is 1522 square inches in area and this amount of square footage is going to want to stay flying Therefore your landing approach should take into account the airplane s impressive glide ratio The flaps have been added to the design to help curb the floating With practice and becoming accustomed to the glide of this airplane you ll soon be landing at very low speeds putting ...

Страница 24: ... SENIOR SPORT ARF Should you encounter any problem building this kit or discov er any missing or damaged parts please feel free to contact us by mail or telephone SIG MFG CO INC P O Box 520 401 South Front Street Montezuma IA 50171 0520 USA PHONE 1 641 623 5154 FAX 1 641 623 3922 SIG WEB SITE www sigmfg com SIG E MAIL mail sigmfg com LIMIT OF LIABILITY The craftsmanship attention to detail and act...

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