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5. 

MOUNTING 

Depending on constraints within a facility, the type of system and concentrate characteristics, placement 
of the pump is critical for each particular system installation. 

The BRIX pump should be placed as close to the concentrate supply as possible, and mounted with the 
fittings vertical (up).  Preferred mounting is slightly above or at least the same level as the container.  If a 
pump must be mounted considerably higher, the amount of vertical lift is dependent upon concentrate 
viscosity (see Inlet Conditions).  If a pump is mounted below the concentrate, be aware that air, which 
enters into the system, can return to the B-I-B, causing loss of the correct ratio.  Choose a location that 
allows for easy sanitization and winterizing of the BRIX pump once mounted. 

The inlet water source should be plumbed with 1/2"[13mm] inside diameter (I.D.) tubing and have a shut-
off valve.  The water source pressure should be regulated to a maximum of 50 psi [3.4 bar].  The SHURflo 
Water Pressure Reducing Valve (P/N: 183-0XX) can be used in place of a regulator. 

A double check valve with vent may be required by local city ordinances to prevent the possibility of back 
flow entering the city water system.  National Sanitizing Foundation (NSF) listed high-pressure braid 
tubing (3/8" or 1/2" [10 or 13mm] I.D.) should be used from the regulator to the water inlet of the pump, 
and from the water outlet fitting to the dispenser equipment.  

 

INLET CONDITIONS 

There are several types and sizes of Quick Connect/Disconnect (Q.C.D.) fittings/bags.  The type of 
Q.C.D. used is determined by the company packaging the concentrate.  Concentrates which are highly 
viscous and/or contain solids, may be packaged with a connection that uses a less restrictive Q.C.D. and 
1/2"[13mm] I.D. tubing. 

The length of tubing and vertical lift that a BRIX pump can accommodate at the concentrate inlet is 
dependent on the particular characteristics of the product.  Also, colder concentrate temperatures 
adversely affect the systems inlet side due to the increase in viscosity.  A brix system should not create 
over 7 inches of vacuum (in/Hg) [24 kPa] at the inlet fitting while the dispenser is open and flowing a 
finished drink.  Inlet vacuum that is too high can evacuate the air suspended within some concentrates 
("degassing"), causing inconsistency of brix or premature operation of the vacuum shut-off (if used).  If 
high inlet vacuum conditions are encountered, use larger tubing I.D. although, shorter inlet line may be 
necessary.  When a concentrate is highly viscous and/or contains large amounts of particulates it is 
advised that the inlet line be as short as possible and have a minimum amount of vertical lift. 

Concentrate inlet lines must be NSF listed, clear heavy wall (1/8" [3mm] thick) vacuum tubing in either 
1/2" or 3/8" [13 or 10mm] I.D.  Allow enough tubing to prevent kinks and include some "extra" tubing in 

case service is needed at a later date.  Always install stainless steel inserted Oetiker® clamps to all 
connections to prevent vacuum leaks. 

The table below gives 

general

 recommendations for concentrate 

INLET TUBING

.  Actual line I.D. and 

length may vary. 

CONCENTRATE 

VISCOSITY 

BRIX 

TOTAL 

RUN FT. [M] 

VERTICAL 

LIFT FT. [M] 

TUBING 

I.D. [mm] 

Tea 

2.0    Cps 

5:1 

12'  [3.6] 

5'  [1.5] 

  3/8"  [10] 

Sweet & Sour Mix 

50.    Cps  

5:1 

10'  [3.0] 

3'  [1.0] 

  1/2"  [13] 

Tomato Juice 

500   Cps  

3:1 

 5'   [1.5] 

2'  [0.6] 

   1/2"  [13] 

Orange Juice  

¬

 

4000 Cps 

5:1 

 3'   [1.0] 

1'  [0.3] 

   1/2"  [13] 

¬Pulp product @ 40

°

F [5

°

C] 

- Affects total run adversely   

 

(Continued on next page) 

 

Содержание Brix 94-260-01

Страница 1: ...f the proportioned liquids typically the incoming water eliminating the need for CO2 or electric power The Brix pump is designed with a vacuum shut off The vacuum shut off will automatically stop operation of the brix pump when the concentrate BIB container is completely evacuated by closing off the water inlet When a new BIB is installed the pump will automatically resume operation without the ne...

Страница 2: ...e POWER SOURCE Potable Water MATERIALS OF CONSTRUCTION Acetal Copolymer EPDM Santoprene Silicone 316 Stainless Steel FDA sanctioned NSF listed TEMPERATURE LIMITS 34 120 F 2 45 C DIMENSIONS 7 6 x 5 2 x 5 7 19 3 x 13 2 x 14 47 cm WEIGHT 2 2 lbs 1 kgs OPERATING PRESSURE 50 PSI 3 4 bar MAX 25 PSI 1 7 bar MIN ACCURACY 3 of available ratio SOLD OUT Automatic B I B Vacuum Shut off 18 22 in Hg 48 61 kPa A...

Страница 3: ... years of experience in pump technology to provide a safe and reliable proportioning pump Every SHURflo pump is 100 tested for proper flow pressure and performance before it leaves the factory Although this tested design will provide years of trouble free and economical operation you should use care in installing your system ...

Страница 4: ...vacuated by closing off the inlet water When a new B I B is installed the pump will automatically resume operation without the need to prime the system BRIX pumps without a vacuum shut off option should be used with rigid sided containers like tanks or jugs Containers of this type must be vented Dashed lines indicate position of vacuum shut off when ordered The BRIX pump is available in exact rati...

Страница 5: ... damage to the pump may occur When multiple concentrates are plumbed to a post mix dispenser each pump s water outlet must have an individual line valve to open when that flavor is selected Bar Guns generally are restrictive therefore it is recommended that special Juice Guns be used Concentrate passages of standard bar guns are small and may become plugged with pulp or solids contained in some co...

Страница 6: ...ber in line prior to the dispenser The single line run lengths should be minimal to reduce backpressure Backpressure within teed outlet line should not exceed 32 psi 2 0 bar Pre mix valves with minimal full flow backpressure are commonly used with this type of configuration Teed systems should have a one way check valve plumbed after the concentrate outlet and before teeing into the water outlet l...

Страница 7: ...ich are highly viscous and or contain solids may be packaged with a connection that uses a less restrictive Q C D and 1 2 13mm I D tubing The length of tubing and vertical lift that a BRIX pump can accommodate at the concentrate inlet is dependent on the particular characteristics of the product Also colder concentrate temperatures adversely affect the systems inlet side due to the increase in vis...

Страница 8: ...line and plumb to the Sanitize port as shown on pages 2 or 3 Always use NSF listed high pressure braid tubing 3 8 or 1 2 10 or 13mm I D for pressurized lines and secure all connections with stainless steel inserted Oetiker clamps Tie wrap all tubing securely to prevent kinks and relieve stress on pump fittings Although it is recommended that line lengths are kept to a minimum it is a good idea to ...

Страница 9: ...tion 5 25 or equivalent 3 Clean five 5 gallon U S 19 liter bucket 4 Measuring cup 5 An adapter is needed to hold the Q C D fitting on the concentrate suction line open A connector cut from an empty bag will work SANITIZING PROCEDURE 1 Fill the bucket with four 4 gallons 15 14 l of warm water 120 180 F 48 82 C 2 Measure four 4 ounces cup 118cc of the liquid detergent and add to the water 3 Measure ...

Страница 10: ...e when the bags where filled Stand the box up on end and pull the connector up allowing air to rise up to the bag connector Install a Q C D and engage it on the bag connector opening the passage Slowly press the Q C D back down expelling the air until concentrate appears release the Q C D closing the connector This is referred to as burping the bag Pump stroke should be even time in both direction...

Страница 11: ...or for information Complete instructions are included with each kit 3 Reassemble each cartridge so that the valve support is not holding the valve open Lubricate the serrated surface of the valves and o rings with an NSF listed food grade lubricant Reinsert the appropriate valves into the housing turn back into position and tighten the screw Be aware that the valves may turn allowing the support t...

Страница 12: ...moved see SHURflo Service Bulletin 1046 Pumps that are returned to SHURflo that are not sanitized flushed will be dispositioned as a scrapped pump and will not be considered for testing repair or recondition When BRIX pumps are being returned to a service center please contact the appropriate location prior to shipment to initiate a Return Goods Authorization SHURflo manufactures the BRIX pump com...

Страница 13: ...Rflo East Elkhart IN or West Coast facility Cypress CA Package all returns carefully SHURflo will not be responsible for freight damage incurred during shipping to a service center Upon receiving a pump it will be tested per SHURflo s test criteria SHURflo s obligation under this warranty policy is limited to the repair or replacement whichever it deems advisable of the unit Pumps found not defect...

Страница 14: ...b Plastic 90 configuration AVAILABLE FITTINGS 1 4 6mm 3 8 10mm and 1 2 13mm barb Plastic or Stainless Steel Straight and or 90 configurations MODEL NUMBER MATRIX 5000 2XX 01 without shut off Model ratio 02 with shut off AVAILABLE RATIOS 3 00 1 30 Red dot 4 00 1 40 Blue dot 4 20 1 42 5 00 1 50 Yellow dot 5 30 1 53 6 00 1 60 Other ratios available contact the factory for specific applications ISO Ce...

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