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Model W1871 (For Machines Mfd. Since 05/19)

O

PE

R

ATIO

NS

OPERATIONS

Operation.Overview

To complete a typical operation, the operator does the 

following:

1.  Ensures workpiece is suitable for grinding.

2.  Selects correct grinding wheel for operation, 

inspects wheel, performs "ring test," and installs 

wheel.

3.  Verifies/adjusts tool rest position so gap is 

perpendicular to and 

1

16

" – 

1

8

" from grinding wheel, 

and verifies/adjusts spark deflector so wheel gap is 

between 

1

8

" – 

1

4

".

4.  Positions safety shield for safe grinding.

5.  Ensures that ON/OFF switch is in OFF position, then 

connects grinder to power.

6.  Puts on personal protective equipment.

7.  Stands aside, starts grinder, and allows it to reach 

full speed and operate for at least 1 minute to 

ensure grinding wheel does not fly apart from the 

centrifugal force of rotation.

8.  Positions workpiece on tool rest for grinding.

9.  Gradually feeds workpiece into wheel, then moves 

workpiece left to right to prevent grooves in wheel.

To. reduce. your. risk. of. serious. injury.

or. damage. to. the. machine,. read. this.

entire.manual.BEFORE.using.machine.

To. reduce. the. risk. of. eye. injury. and.

long-term. respiratory. damage,. always.

wear. safety. glasses. and. a. respirator.

while.operating.this.machine.

If you are an inexperienced operator, 

we strongly recommend that you read 

books or trade articles, or seek training 

from an experienced operator of this 

type of machinery before performing 

unfamiliar operations. 

Above.all,.safety.

must.come.first!

10. Quenches workpiece as required to 

prevent surface hardening or temper 

loss.

11. Stops bench grinder.

This machine will perform many types of operations 

that are beyond the scope of this manual. Many of these 

operations can be dangerous or deadly if performed 

incorrectly.

The instructions in this section are written with the 

understanding that the operator has the necessary 

knowledge and skills to operate this machine. If at any 

time you are experiencing difficulties performing any 

operation, stop using the machine! 

The overview below provides the novice machine operator 

with a basic understanding of how the machine is used 

during operation, so the machine controls/components 

discussed later in this manual are easier to understand. 

Due to its generic nature, this overview is 

NOT

 intended 

to be an instructional guide.

Electrical system is not waterproof. 

DO NOT use grinder with liquid cool-

ing system for wet grinding. Ignoring 

warning can lead to electrocution or 

machine damage.

Содержание W1871

Страница 1: ...LIGHTS Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MAY 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...on Cords 10 SETUP 11 Unpacking 11 Items Needed for Setup 11 Inventory 11 Machine Placement 12 Bench Mounting 12 Assembly 13 Tool Rest Adjustment 14 Spark Deflector Adjustment 14 Test Run 15 OPERATIONS...

Страница 4: ...etup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360...

Страница 5: ...Gauge 18 AWG Included Plug Type 5 15 Switch Type Rocker Motors Main Horsepower 1 3 HP Phase Single Phase Amps 2 5A Speed 3450 RPM Type Permanent Split Capacitor Bearings Shielded Permanently Lubricat...

Страница 6: ...ols and features shown below to better understand the instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Wheel Guar...

Страница 7: ...nent Description A Wheel Guard Prevents accidental contact with grinding wheel and contains sparks during grinding B Spark Deflector Reduces amount of sparks spraying back towards the operator C Tool...

Страница 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 9: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 10: ...ess skin injuries or respiratory damage ALWAYS wear approved clothing safety goggles face shield and a respirator for type of grinding to be done SIDE TOP GRINDING Grinding on side of wheels can cause...

Страница 11: ...ents Circuit Type 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated outpu...

Страница 12: ...w one Grounding Pin Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 3 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Ins...

Страница 13: ...me familiar with the controls and opera tions before starting the machine Inventory The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory...

Страница 14: ...if it is installed where chil dren are present 11 12 Bench Mounting Number of Mounting Holes 4 Diameter of Mounting Hardware Needed 1 4 Figure 6 Working clearances The base of this machine has mounti...

Страница 15: ...list on Page 11 complete the assembly by attaching the LED light housings safety shields and tool rests To assemble machine do these steps 1 Remove battery cover from each LED light housing and instal...

Страница 16: ...wheel wears adjust the spark deflector closer to the grinding wheel to maintain a gap of 1 8 1 4 see Figure 13 If the gap reaches 1 4 and no additional adjustments can be made replace the grinding whe...

Страница 17: ...e assembly is complete test run the machine to ensure it is properly connected to power and safety components are functioning properly If you find an unusual problem during the test run immediately st...

Страница 18: ...espiratory damage always wear safety glasses and a respirator while operating this machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek trai...

Страница 19: ...ause kickback or severe injury Workpiece Inspection Wheel Selection The Model W1871 only accepts Type 1 wheels with a 1 2 bore Aluminum oxide and silicon carbide wheels are marked in a somewhat unifor...

Страница 20: ...ng hole in center 3 At spots shown in Figure 14 gently tap grinding wheel with a light non metallic device such as handle of a screwdriver or a wooden mallet Note Finding exact spot to tap may take se...

Страница 21: ...r the job DO NOT grind material inappropriate for the wheel type Only use wheels that are rated for the RPM of the grinder Mount the wheel properly see Wheel Removal Installation on Page 20 Do not pus...

Страница 22: ...facing toward grinding wheel 3 Slowly move dressing wheel toward grinding wheel and maintain slight pressure until a clear even grinding surface appears across face of wheel 4 Turn grinder OFF Always...

Страница 23: ...l flanges and help distribute pressure more evenly They also help reduce damage to the flanges 6 Verify flatness of inner and outer flanges by placing them on a flat surface If either flange is warped...

Страница 24: ...d can sharpen drill bits from 1 8 to 3 4 with speed and accuracy Adjustable for various drill point angles The D3302 Heavy Duty Grinder Stand with Square Base turns any bench grinder into a stationary...

Страница 25: ...m Also avoid storing grinding wheels where there is high humidity extreme heat or cold or solvents Wheel Dressing Depending on the type of grinding you do the grinding wheel may require periodic dress...

Страница 26: ...need replacement parts or additional troubleshooting help contact our Technical Support Note Before contacting Tech Support find the machine serial number and manufacture date and if available your o...

Страница 27: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 28: ...0VAC Wt Wt Wt Bk Bk Bk Bk ON OFF Switch 1 2 3 Wiring Diagram This motor wiring diagram is current at the time of printing however always use the diagram on the inside of the junction box cover when re...

Страница 29: ...with both hands when grinding 6 Stand to side of grinder during start up 7 Never use damaged grinding wheels Inspect and test to ensure wheel is free of cracks and defects 8 Securely mount machine to...

Страница 30: ...37 X1871037 STRAIN RELIEF TYPE 1 1 2 12 X1871012 SAFETY SHIELD 38 X1871038 POWER CORD 18G 3W 78 5 15P 13 X1871013 KNOB M5 8 D20 ROUND 39 X1871039 PHLP HD SCR M5 8 X 10 14 X1871014 PHLP HD SCR M5 8 X 2...

Страница 31: ...urning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose...

Страница 32: ......

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