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330

Saphir

Instruction Manual

Metallography

ATM GmbH Driescheider Weg 57 D-57610 Altenkirchen Tel. 0 26 81/95 39 -0 Fax 0 26 81/95 39 -20 eMail [email protected] Web http://www.atm-m.com

Grinding- / polishing machine

Saphir 330

follow all instructions and safety

regulations in any case.

Equipment

Model

Acceptance

Date

Signature

made in Germany

This instruction manual is part of

delivered equipment. Please,

Содержание Saphir 330

Страница 1: ...81 95 39 0 Fax 0 26 81 95 39 20 eMail atm metallography t online de Web http www atm m com Grinding polishing machine Saphir 330 follow all instructions and safety regulations in any case Equipment Model Acceptance Date Signature made in Germany This instruction manual is part of delivered equipment Please ...

Страница 2: ...2 330 Saphir Instruction Manual Metallography 0 1 Nameplate Saphir 330 600 rpm 400 50 0 55 ...

Страница 3: ...health and Safety Requirements of the EC Machinery Directive 89 392 EEC as amended and the National Laws and Regulations adopting this directive Description of equipment Grinding polishing machine Type Saphir 330 Serial No European directive s EC machinery directive 89 392 EEC EC low voltage directive 73 23 EEC European standards EN 292 1 EN 292 2 National standards and Manufactured in Germany spe...

Страница 4: ...a 7 1 4 Measures and installation 8 2 0 Safety Regulations 2 1 General precautions 9 10 2 1 1 Warning sign 9 2 1 2 General 9 2 1 3 Safety information 9 10 2 1 4 Emergency statement 10 2 2 Safety test 11 3 0 Operation 3 1 General 12 3 2 Control display 13 3 3 Coolant connection drain and electrical connection 14 3 3 1 Connections back 14 3 3 1 1 external coolant inflow 14 3 3 1 2 electrical connect...

Страница 5: ... 4 3 Conditions 15 4 4 Put on working wheel 16 4 5 Grinding polishing by hand 17 5 0 Maintenance 5 1 Introducing 18 5 2 Drain cleaning 18 5 3 Cabinet cleaning outside 18 6 0 Dispatch 6 1 packing 19 6 2 shipping 19 7 0 Disturbance and steps 20 8 0 List of spare parts 21 9 0 Electrical chart 22 23 Index Page ...

Страница 6: ... switch over for 2 speeds or variable speed Saphir 330 allows different opportunities for grinding and polishing Different operation speed is realized through various working wheels Diameter 200 230 250mm Also grinding paper and polishing cloths which are used at present could be operated further more For half automatic operation standard machine Saphir 330 could be retrofitted at any time with au...

Страница 7: ...onal 50 600 rpm Weight approx 45 kg Measures WxHxD approx 670x260x580 mm Cabinet welded aluminium mono bloc construction Admissible temperature of environs 0 40 C Admissible temperature of shipping 0 40 C Admissible temperature of storage 0 40 C 1 2 1 Main drive Saphir 330 is equipped with a powerful motor which is connected with maintanance free V belt to the working wheel 1 0 Product Describtion...

Страница 8: ...phir Instruction Manual Metallography 1 4 Measures and installation It is not necessary to set up the Saphir 330 on a special place a flat table is enough It must be available a electrical and water connection ...

Страница 9: ... tion expires warranty claims Failures have to be reported to supplier manu facturer 2 1 3 Safety information Unit has to be operated according to instructions only Before opening unit main plug has to be disconnected Don t leave any parts on working wheel Don t put anything on top or into air slots Watch that air slots are always open If you don t use unit over a long time e g over night please t...

Страница 10: ... statement Grinded samples has to be holded firmly on working wheel Attention Side tilt of samples give rise to catapult away Hold samples with both hands if possible Operator has to be instructed in case of cutting injuries with contact of coolants and abrasives ...

Страница 11: ...and operating performance Following points have to be considerated as important 1 Emergency stop switch main switch test activate main switch switch main switch off effect machine disconnected malfunction machine do not disconnected measure During malfunction turn off the machine with main switch call service technician ...

Страница 12: ...12 330 Saphir Instruction Manual Metallography 3 0 Operation 3 1 General Grinding polishing process with this machine without Rubin 500 is only operated by hand Working wheel Water tube ...

Страница 13: ...tch over for motor polarity 3 Position 0 In this position machine switched off complete 4 Position 1 In this position working wheels rotates with 150 rpm or 300 rpm according to equipment 5 Controller for variable speed During operation necessary speed could be adjusted from 50 600 rpm optional 3 2 Control display Illustration Saphir 330E 3 Position 0 1 Main switch 5 Controller for variable speed ...

Страница 14: ...lectrical connection At the back 2 metre connection cable comes out Inspect the operating voltage on the name plate Protection conductor must be inspected Connection must be secured with 16A 3 3 1 Connection back Illustration with Rubin 500 3 3 Coolant connection drain and electrical connection Connection for air pressure optional for Rubin 3 3 1 1 external Coolant inflow Water drain 3 3 1 2 Elect...

Страница 15: ...packing Saphir 330 on any damages and completen ess of parts and accessories Install unit carefully There will be no warranty for any damages occuring through installation Saphir 330 should be placed on a flat table Connect electrical power cable and water supply After regular water and electrical connection machine is ready for operation ...

Страница 16: ...and put the wheel with the tree pins on carrier wheel Make sure that pins proberly into holes of carrier wheel Correct locking of pins can be easily arranged if you put pins on guide groove carrier plate and rotate working wheel afterwards You can also use wheel with one pin only Make sure that working wheel is running plane ...

Страница 17: ...nal Polishing cloths are provides with self adhesive back 3 Switch unit on in case of variable speed necessary speed could be adjusted with controller 4 Arrange flexible water spoute over working wheel After first installation their might be air in the water tubes therefore please turn water control knob just slightly on During sample preparation you can adjust water flow according to your needs b...

Страница 18: ...lect bowl Duration of life will be increased corre spond After operation the collect bowl should be wipe out To avoid clogging drain was to be flushed with water regulary If abrasive starts hardening loosen drain tube and remove sedimentation with a flat brush Cabinet and front sheet should be cleaned from time to time with a wetted cloth Do not use any chemicals or cleaning medium containing abra...

Страница 19: ...BxHxD 750x700x600mm Weight dependent on model approx 50 kg It s only allows to lift up the box under bottom Box do not hard let off so that avoid damaging of sensitive electronical and mechanical things During unload pay attention for persons or parts of bodys who are under the unit lest anything should happen 6 2 Transport ...

Страница 20: ...ble electrical power supply b Main switch off Turn main switch on Main motor does not run a Overload relais off Starts automatically after view minutes No water supply a Water valve closed Opening of valve b Water tube is extremely bended Straighten water tube out Working wheel is not running plane Dirt abrasive between working Cleaning or replace if necessary wheel and carrier wheel ...

Страница 21: ...ure flange 7 92002799 1 Motor with switch over polarity for 2 speeds 7 1 92002679 1 Motor with variable speed 8 91070161 1 Ball bearing 9 92002752 1 Ball bearing 10 92002778 1 V Belt 11 92002183 1 Clamping element 12 91070178 1 V Seal Ring 13 92002542 4 Machine feed 14 92002057 1 Corner valve 15 92002073 1 Cooling tube 15 1 05610065 1 Adapter 15 2 05610064 1 Threaded flange 16 00716002 1 Screwing ...

Страница 22: ...22 330 Saphir Instruction Manual Metallography 9 0 Electrical chart ...

Страница 23: ...23 330 Saphir Instruction Manual Metallography ...

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