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Model W1852 (For Machines Mfd. Since 11/17)

SERVICE

General

This section covers the most common service adjustments

or procedures that may need to be made during the life

of your machine.

If you require additional machine service not included

in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

[email protected].

The motor and spindle pulleys are aligned at the factory

and should not require any adjustment. If they become

misaligned over time, it is important that they be

re-aligned in order to extend belt life and maximize the

transfer of power from the motor to the spindle.

Tool.Needed.

Qty

Hex Wrench 4mm ...............................................1

To align motor and spindle pulleys, do these steps:

1. DISCONNECT

MACHINE FROM POWER!

2. Open belt access cover.

3. Loosen (2) M8-1.25 x 10 set screws on spindle pulley

(see

Figure 44).

4. Slide spindle pulley into alignment with motor

pulley.

Note: When pulleys are properly aligned, there

should be no unusual or pulsing sounds coming from

the belt.

5. Tighten set screws.

Aligning.Pulleys

MAKE. SURE. that. your. machine. is.

unplugged. during. all. maintenance.

procedures!. If. this. warning. is. ignored,.

serious.personal.injury.may.occur.

Figure

Location of motor and spindle

pulleys.

Set Screw

(1 of 2)

Motor

Pulley

Set Screw

(1 of 2)

Spindle

Pulley

Содержание W1852

Страница 1: ...34 3482 Online Technical Support techsupport woodstockint com COPYRIGHT SEPTEMBER 2017 BY WOODSTOCK INTERNATIONAL INC REVISED JANUARY 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...e Placement 17 Anchoring to Floor 18 Assembly 19 Test Run 21 OPERATIONS 22 General 22 Workpiece Inspection 23 Selecting Turning Tools 24 Adjusting Headstock 25 Adjusting Tailstock 25 Adjusting Tool Re...

Страница 4: ...tup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360...

Страница 5: ...x Width x Height 69 x 24 x 25 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 16A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord I...

Страница 6: ...Included Spindle Center Spur Indexed Spindle Increments 10 deg No of Indexes 36 Tool Rest Information Tool Rest Width 14 in Tool Rest Post Diameter 1 in Tool Rest Post Length 2 1 4 in Tool Rest Base H...

Страница 7: ...k Handle Quill ON OFF Switch Speed Control Knob Belt Tension Lever Belt Tension Lock Handle Spindle Direction Switch Spindle Indexing Holes For Your Own Safety Read Instruction Manual Before Operating...

Страница 8: ...ontrol Knob Adjusts spindle speed from low to high within range governed by pulley belt position D ON OFF Switch w Emergency Stop Button Turns lathe ON and OFF E Belt Tension Lock Handle Locks belt te...

Страница 9: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 10: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 11: ...it through its entire range of motion EYE FACE PROTECTION Always wear a face shield and safety glasses when operating lathe PROPER APPAREL Do not wear gloves necktie or loose clothing Keep keep long h...

Страница 12: ...e headstock spindle to be locked at specific inter vals for layout or other auxiliary tasks Offset Turning A turning situation where the center of the workpiece is offset at various stages of the work...

Страница 13: ...Circuit Type 208V 220V 240V 60 Hz 1 Phase Circuit Size 20 Amps Plug Receptacle NEMA 6 20 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated outpu...

Страница 14: ...t only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 220V Connection The machine must be properly set up b...

Страница 15: ...f f o c a t i o n hazards for children and animals USE helpers or power lifting equipment to lift this machine Otherwise serious personal injury may occur Wear safety glasses during entire setup proc...

Страница 16: ...packing or they are pre installed at the factory Inventory Figures 5 7 Qty A Lathe Assembly Headstock mounted 1 Tool Rest Base mounted 1 Tailstock mounted 1 Faceplate 6 installed 1 B Stand Legs 2 C Li...

Страница 17: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Страница 18: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Страница 19: ...n Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry enviro...

Страница 20: ...or if it is permanently connected hardwired to the power supply local codes may require that it be anchored to the floor If not required by any local codes fastening the machine to the floor is an op...

Страница 21: ...ured to stand legs x 8 Figure 10 Stand legs aligned and centers of legs positioned 58 apart 58 2 With help from two assistants or using a fork lift and lifting straps carefully position lathe assembly...

Страница 22: ...ting lathe to floor use shims under legs to level bed then tighten mounting fasteners 9 Insert tool rest into tool rest base and tighten tool rest lock lever as shown in Figure 14 6 Remove top hex nut...

Страница 23: ...start machine 5 Verify machine is operating correctly by turning spindle direction switch to R position then slowly turn speed control knob to the right When operating correctly machine runs smoothly...

Страница 24: ...ece rotate freely throughout full range of motion 6 Verifies pulley ratio is set for type of wood and size of workpiece installed 7 Verifies spindle speed dial is turned all the way counterclockwise s...

Страница 25: ...ecome dislodged and hit the operator cause tool grab or break the turning tool which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT turn th...

Страница 26: ...xample of a parting tool Parting Tools Used for sizing and cutting off work This is a flat tool with a sharp pointed nose that may be single or double ground Specialty Tools These are the unique speci...

Страница 27: ...ed Figure 19 Headstock lock lever location Always operate lathe with headstock firmly locked to bed Otherwise serious personal injury may occur as workpiece or faceplate could shift during operation o...

Страница 28: ...upported or positioned cutting tools can catch on workpiece ejecting tool from your hands with great force To reduce this risk always ensure tool rest is properly positioned for each type of operation...

Страница 29: ...ter into spindle and push it in with a quick firm motion as shown in Figure 22 4 Make sure center is securely installed by attempting to pull it out by hand a properly installed center will not pull o...

Страница 30: ...gure 24 Installing center into tailstock quill Handwheel Quill Lock Handle Quill Figure 25 Quill lock handle aligned with quill keyway Quill Lock Handle Quill Keyway 5 Make sure center of quill lock h...

Страница 31: ...ter of faceplate to secure it to spindle see Figure 26 Note To remove faceplate disconnect lathe from power source and perform steps above in reverse Installing Faceplate Figure 26 Locking spindle wit...

Страница 32: ...Finishing RPM Under 2 1520 3200 3200 2 4 760 1600 2480 4 6 510 1080 1650 6 8 380 810 1240 8 10 300 650 1000 10 12 255 540 830 12 14 220 460 710 14 16 190 400 620 Figure 27 Model W1852 speed recommenda...

Страница 33: ...cavity and roll belt onto desired set of pulleys as shown in Figure 31 6 Loosen belt tension lock handle and lower motor Spindle Motor B A A High Range 330 3200 RPM B Low Range 100 1200 RPM Figure 31...

Страница 34: ...and other auxiliary operations that require equal distances around the workpiece circumference such as clock faces or inlays By inserting the indexing pin into one of the four outer indexes of the sp...

Страница 35: ...ends of your workpiece by drawing diagonal lines from corner to corner across end of workpiece as shown in Figure 36 2 Make a center mark by using a wood mallet and tapping point of spur center into...

Страница 36: ...osen quill lock handle and rotate tailstock handwheel to push live center into workpiece at least 1 4 11 Properly adjust tool rest to workpiece see Adjusting Tool Rest on Page 26 12 Before beginning l...

Страница 37: ...long term respiratory damage always wear safety glasses face shield and a respirator while operating machine Mounting Workpiece on Faceplate 1 Mark workpiece center in same manner as described in Spi...

Страница 38: ...t be flat and parallel to each other or uneven surfaces will cause workpiece to spin eccentrically causing unnecessary vibration and runout It is best to mount backing block to faceplate and turn othe...

Страница 39: ...blies then lifting them from lathe bed 3 Loosen headstock then move it all the way to tail end of lathe bed as shown in Figure 42 4 Re tighten headstock to bed Figure 42 Example of lathe prepared for...

Страница 40: ...een decimal and fractional inches and millimeters Large digital readout makes precision measurements easy with a resolution of 0 0005 Features include hardened stainless steel jaws and beam thumb roll...

Страница 41: ...tected in a fitted wooden box The D3781 4 Pc HSS Beading Lathe Chisel Set turns beaded spin dles with ease Perfectly ground half round profiles include 1 8 1 4 5 16 and 3 8 diameters Tapered sides all...

Страница 42: ...elt pulley cavity General All bearings for the Model W1852 are lubricated and sealed at the factory and do not need additional lubrication Wipe a lightly oiled shop rag on the outside of the headstock...

Страница 43: ...igned in order to extend belt life and maximize the transfer of power from the motor to the spindle Tool Needed Qty Hex Wrench 4mm 1 To align motor and spindle pulleys do these steps 1 DISCONNECT MACH...

Страница 44: ...ion lever to properly tension drive belt then re tighten belt tension lock handle Note When properly tensioned belt should deflect about 1 8 when moderate pressure is applied to belt mid way between u...

Страница 45: ...chisels reduce feed rate depth of cut 2 Ensure workpiece moisture is below 20 3 Decrease feed rate cutting speed 4 Tension replace belt ensure pulleys are aligned 5 Clean belt 6 Wire motor correctly...

Страница 46: ...ed Page 35 4 Stop lathe and fix interference problem 5 Check clamp levers and tighten if necessary Pages 29 30 6 Align belt pulleys Page 49 7 Shim stand or adjust feet to eliminate wobbles 8 Tighten m...

Страница 47: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 48: ...el W1852 For Machines Mfd Since 11 17 SERVICE Electrical Components Figure 49 Inverter box and motor box locations STOP Read Page 45 Before Wiring Figure 48 RPM readout display board and control panel...

Страница 49: ...th sides shown V2 U2 V1 U1 W2 W1 RC RA M0 M1 M2 M3 M4 M5 GND AFM AC1 10V AVI GND MCM M01 RB MOTOR 3HP 220V Viewed from Rear RPM Readout Board RPM Sensor Headstock Casting Viewed from Front Power Inver...

Страница 50: ...1 12 15 16 17 18 89 19 20 21 23 24 25 26 27 28 29 86 30 31 32 33 40 44 47 48 52 53 53 54 55 56 57 58 87 59 60 61 62 63 90 91 92 93 94 95 64 65 66 67 68 69 70 71 72 73 74 74 75 76 77 78 79 80 81 82 83...

Страница 51: ...8 X 12 70 X1852070 TAILSTOCK LOCK LEVER 13 X1852013 SPINDLE PULLEY COVER 71 X1852071 LEADSCREW 14 X1852014 SET SCREW M8 1 25 X 10 72 X1852072 QUILL 15 X1852015 STRAIN RELIEF PG13 5 TYPE 3 73 X1852073...

Страница 52: ...be operated again Contact us at 360 734 3482 or www woodstockint com to order new labels 212 REF PART DESCRIPTION REF PART DESCRIPTION 201 X1852201 SPINDLE SPEED CHART 207 X1852207 SHOP FOX WHITE PAI...

Страница 53: ...Model W1852 For Machines Mfd Since 11 17...

Страница 54: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 55: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Страница 56: ......

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