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Model W1825 (For Machines Mfd. Since 07/15)

REF PART #

DESCRIPTION

REF

PART #

DESCRIPTION

X1825006

TRUNNION ASSEMBLY

51-15

XPFH31M

FLAT HD SCR M4-.7 X 8

6-1

XPW01M

FLAT WASHER 8MM

51-16

X1825051-16

RACK

6-2

XPLN04M

LOCK NUT M8-1.25

51-17

X1825051-17

PINION GEAR 15T

6-3

XPCB10M

CARRIAGE BOLT M8-1.25 X 85

51-18

XPS38M

PHLP HD SCR M4-.7 X 10

6-4

X1825006-4

UPPER TRUNNION

51-19

XPN04M

HEX NUT M4-.7

6-5

XPCB23M

CARRIAGE BOLT M8-1.25 X 80

51-20

X1825051-20

FIXED PLATE

6-6

X1825006-6

LOCK HANDLE

103

XPLW03M

LOCK WASHER 6MM

6-7

X1825006-7

ANGLE SCALE

116

XPW03M

FLAT WASHER 6MM

6-8

XPW01M

FLAT WASHER 8MM

117

XPLN04M

LOCK NUT M8-1.25

6-9

XPB07M

HEX BOLT M8-1.25 X 25

118

X1825118

SLIDING PLATE

6-10

XPW05M

FLAT WASHER 4MM

120

XPB09M

HEX BOLT M8-1.25 X 20

6-11

X1825006-11

TILT POINTER

121

X1825121

TRUNNION PLATE

6-12

XPS17M

PHLP HD SCR M4-.7 X 6

122

XPCAP60M

CAP SCREW M8-1.25 X 55

6-13

X1825006-13

ADJUSTMENT KNOB BOLT M6-1

125

X1825125

FENCE SET ASSEMBLY

6-14

XPN01M

HEX NUT M6-1

125-1

X1825125-1

FRONT RAIL 720MM

6-15

X1825006-15

L-BRACKET

125-2

X1825125-2

FENCE BASE

6-16

XPFH30M

FLAT HD SCR M5-.8 X 8

125-3

X1825125-3

ALIGNMENT ROD

6-17

XPCAP01M

CAP SCREW M6-1 X 16

125-4

X1825125-4

LOCK ROD

6-18

XPCAP37M

CAP SCREW M6-1 X 50

125-5

X1825125-5

LOCK PLATE

6-19

X1825006-19

TRUNNION SUPPORT BRACKET

125-6

X1825125-6

LOCK HANDLE M8-1.25 X 44

6-20

XPBHS19M

BUTTON HD CAP SCR M10-1.5 X 30

125-7

X1825125-7

FENCE 640MM

6-21

X1825006-21

RIGHT CLAMP PLATE

125-8

XPW01M

FLAT WASHER 8MM

6-22

XP6000ZZ

BALL BEARING 6000ZZ

125-9

X1825125-9

LOCK LEVER

6-23

XPW04M

FLAT WASHER 10MM

125-10 X1825125-10

RAIL PAD M6-1 X 20

6-24

X1825006-24

LEFT CLAMP PLATE

125-11 X1825125-11

SCALE WINDOW

6-25

X1825006-25

ADJUSTMENT BLOCK

125-12 XPCAP06M

CAP SCREW M6-1 X 25

6-26

XPLW04M

LOCK WASHER 8MM

125-13 X1825125-13

LOCK WEDGE

6-27

XPCAP97M

CAP SCREW M5-.8 X 6

125-14 X1825125-14

REAR RAIL 710MM

6-28

XPLW04M

LOCK WASHER 8MM

125-15 XPN03M

HEX NUT M8-1.25

6-29

XPLW06M

LOCK WASHER 10MM

125-16 XPFS04M

FLANGE SCREW M4-.7 X 6

XPLW04M

LOCK WASHER 8MM

125-17 X1825125-17

FRONT RAIL END PLATE

XPCAP14M

CAP SCREW M8-1.25 X 20

125-18 X1825125-18

GUIDE PLATE

X1825031

TABLE TILT HANDWHEEL

125-19 X1825125-19

REAR RAIL END PLUG

XPCAP06M

CAP SCREW M6-1 X 25

125-20 XPHTEK3M

TAP SCREW M3.5 X 8

XPWF08M

FENDER WASHER 8MM

125-21 X1825125-21

SCALE 21-1/2"

XPCAP26M

CAP SCREW M6-1 X 12

125-22 XPN01M

HEX NUT M6-1

X1825051

TABLE TILT BRACKET ASSEMBLY

125-23 XPLW03M

LOCK WASHER 6MM

51-1

X1825051-1

SQUARE TUBE

125-24 XPCAP01M

CAP SCREW M6-1 X 16

51-2

X1825051-2

GUIDE BRACKET

125-25 XPB08M

HEX BOLT M6-1 X 20

51-3

X1825051-3

WORM SHAFT

125-26 X1825125-26

FLANGE BOLT M4-.7 X 8

51-4

XPN05M

HEX NUT M16-1.5

125-27 XPW03M

FLAT WASHER 6MM

51-5

X1825051-5

BUSHING

125-28 X1825125-28

RESAW FENCE 640MM ALUMINUM

51-6

X1825051-6

LOCK COLLAR 22 X 10 X 10MM

125-29 X1825125-29

FENCE BASE PLATE

51-7

XPSS07M

SET SCREW M5-.8 X 5

125-30 X1825125-30

RESAW FENCE END PLATE

51-8

XPN06M

HEX NUT M5-.8

126

X1825126

TABLE 27 X 19"

51-9

XPLW04M

LOCK WASHER 8MM

127

X1825127

TABLE INSERT

51-10 XPCAP11M

CAP SCREW M8-1.25 X 16

128

X1825128

TABLE PIN

51-11 XPFS07M

FLANGE SCREW M5-.8 X 10

154

X1825154

MITER GAUGE ASSEMBLY

51-12 X1825051-12

PINION GEAR COVER

176

XPCAP84M

CAP SCREW M10-1.5 X 35

51-13 X1825051-13

BRACKET COVER

177

XPLW06M

LOCK WASHER 10MM

51-14 X1825051-14

PINION GEAR STEP BOLT

178

XPW04M

FLAT WASHER 10MM

Содержание W1825

Страница 1: ...3482 Online Technical Support tech support shopfox biz COPYRIGHT JUNE 2012 BY WOODSTOCK INTERNATIONAL INC REVISED NOVEMBER 2017 AB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...9 Aligning Fence 30 Positive Stop 31 OPERATIONS 32 General 32 Disabling Switch 32 Basic Controls 33 Operation Overview 34 Basic Cutting Tips 34 Workpiece Inspection 35 Table Tilt 36 Guide Post 36 Blad...

Страница 4: ...for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Su...

Страница 5: ...gth x Width x Height 21 x 33 x 85 in Electrical Full Load Current Rating 12A Minimum Circuit Size 15 Amp Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Length 6 ft Plug Incl...

Страница 6: ...th 19 in Table Thickness 1 1 2 in Floor to Table Height 37 1 2 in Fence Information Locks in Front Yes Locks in Rear No Adjustable for Blade Lead Yes Construction Table Precision Ground Cast Iron Rip...

Страница 7: ...el Table Tilt Lock Lever Table Tilt Scale Table Pin Guide Post Lock Knob Blade Tracking Lock Lever Blade Tracking Knob Quick Release Blade Tension Lever Hinged Wheel Cover Hinged Wheel Cover Blade Tra...

Страница 8: ...the influence of drugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded mac...

Страница 9: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 10: ...utting Always keep the blade tension and guide thrust bearings properly adjusted and positioned to reduce the risk of the blade bending or breaking with the forces of the cutting operation CUTTING TEC...

Страница 11: ...ircuit Type 220V 240V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 6 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output...

Страница 12: ...e plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances For 220V Connection The machine must be properly set up be...

Страница 13: ...Fence 7 Lock Washers 8mm Table 4 Hex Bolts M8 1 25 x 25 Table 4 Hex Bolt M8 1 25 x 55 Sliding Plate 1 Lock Nut M8 1 25 Sliding Plate 1 Cap Screws M6 1 x 12 Sliding Plate 2 Hex Bolt M8 1 25 x 90 Pos S...

Страница 14: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Страница 15: ...Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that...

Страница 16: ...t forks under the head and install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right fork so the bandsaw is level as shown in Figure 6 2 Unbolt the bandsaw from t...

Страница 17: ...methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application Mounting to...

Страница 18: ...he bolt is not higher than the trunnions Note Instructions for adjusting the table to the blade are covered in the Positive Stop section on Page 31 5 Ensure that the table tilt lever is tightened and...

Страница 19: ...erating properly see Figure 14 11 Retighten the 4 M8 1 25 x 20 button head cap screws loosened in Step 8 12 Finish tighten all other table hardware The table tilt assembly should look like Figure 15 1...

Страница 20: ...17 18 Install an M8 1 25 hex nut on the fence handle then thread the handle into the fence assembly see Figure 18 Tighten the hex nut against the fence pivot block to secure the handle 19 Thread the M...

Страница 21: ...ottom of the fence and the table then tighten the hex nut against the fence Secure the guide post handwheel onto the handwheel shaft with the included set screw see li Guide Post Handwheel Figure Guid...

Страница 22: ...per tracking reduces cutting accuracy causes excess vibrations and places stress on the blade and other bandsaw components This bandsaw has crowned wheels As the wheels spin the blade naturally tracks...

Страница 23: ...e does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown then continue with the following steps 6 Spin the upper wheel with one hand and rotate the blade tra...

Страница 24: ...dust collector To determine the CFM at the dust port you must take into account many variables including the CFM rating of the dust collector the length of hose between the dust collector and the mac...

Страница 25: ...N see Figure 28 When operating correctly the bandsaw runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the ba...

Страница 26: ...to 1 4 of a turn 8 Turn the bandsaw OFF and disconnect the bandsaw from power 9 Look at what the tension gauge reads and use that as a guide for tensioning that specific blade in the future 1 DISCONN...

Страница 27: ...arings on Pages 26 27 To tension the bandsaw blade do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Make sure the blade is properly tracking as instructed in the Blade Tracking section on Page 20 3 Ra...

Страница 28: ...the lateral adjustment rod bolt loosen the support bearing adjustment shaft cap screw and adjust the blade guides until the edges of the bearings are 1 16 behind the blade gullets as illustrated in Fi...

Страница 29: ...pport Bearing Adjustment Cap Screw Knurled Knob Adjusting Support Bearings The support bearings are positioned behind the blade for support during cutting operations because the blade is typically pus...

Страница 30: ...the cap screw to keep the support bearing locked in place Figure 36 Blade set perpendicular 90 to the support bearing face Support Bearing Bandsaw Blade 0 016 Gap Figure 37 Example of using a dollar b...

Страница 31: ...he trunnions see Figure 40 3 Place a straightedge along the blade The straightedge should lightly touch both the front and back of the blade Figure 40 Hex Bolts securing table to trunnion Hex Bolts 4...

Страница 32: ...eft hand side of the blade remove it and remount it next to the miter slot 4 Loosen the four cap screws located on the top face of the fence see Figure 42 5 Adjust the fence face parallel with the edg...

Страница 33: ...le tilt handwheel to adjust the table square with the blade then secure it with the table tilt lock lever see Figure 10 on Page 16 Figure 45 Squaring table to blade Blade Square Table Figure 44 Table...

Страница 34: ...l injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Disabling Switch Figure 46 W1825 switch disabling key and ON OFF switch S...

Страница 35: ...ops the motor and quickly stops the bandsaw blade Figure 47 Front controls A B C D E Figure 48 Rear controls G H I J F Rear Controls Figure 48 F Guide Post Handwheel and Lock Knob Moves blade guide su...

Страница 36: ...ut 4 Adjusts the blade guide height to approximately 1 from the top of the workpiece 5 Checks to make sure the workpiece can safely pass all the way through the blade without interference from other o...

Страница 37: ...ng through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on the blade and yields poor results Excessive Warping Workpieces with excessive cupping bowing...

Страница 38: ...The guide post shown in Figure 52 connects the upper blade guide assembly to the bandsaw The guidepost allows the blade guide assembly to move up or down to be as close to the workpiece as possible I...

Страница 39: ...erence blade lengths are specific to each bandsaw They are determined by the wheel diameter and distance between the wheels Blade Width Measured from the back of the blade to the tip of the blade toot...

Страница 40: ...venly left and right of the blade Raker Three teeth in a recurring group one bent left one bent right and then one that is not bent The raker set is ideal for most contour cuts Standard or Raker Equal...

Страница 41: ...ipping Thin Stock Ripping Thick Stock Ripping Round Stock Crosscutting Thin Stock Crosscutting Thick Stock Crosscutting Round Stock Mitre Cut Tenons Sharp Curves Gradual Curves H H R R R R R R R R S R...

Страница 42: ...e blade when cutting adjust the feed pressure when the total width of the blade is in the cut Blade Breakage Many conditions may cause a bandsaw blade to break Blade breakage is unavoidable in some ca...

Страница 43: ...y moving the quick release lever to the left 3 Remove the table insert and table pin 4 Adjust the upper and lower guide bearings as far away as possible from the blade 5 Open the upper and lower wheel...

Страница 44: ...generally used when cutting hardwoods intricate curves or when an exceptionally smooth cut is desired To adjust the blade speed do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the motor mount...

Страница 45: ...h the workpiece Figure 63 shows a typical crosscutting operation NEVER place fingers or hands in the line of cut In the event that something unexpected happens your hands or fingers may be pulled into...

Страница 46: ...n cutting direction cause the blade kerf to bind 5 Cut workpieces as though you were cutting a single piece Follow layout lines with the blade kerf on the waste side of the line as shown in Figure 66...

Страница 47: ...able by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep the table rust free with regular applications of general lubricants If t...

Страница 48: ...Adjustment Assembly Lubricant Frequency Quantity Multi Purpose GL2 Grease As Needed Thin Coat 1 DISCONNECT BANDSAW FROM POWER 2 Open the top wheel cover and look through the top of the wheel 3 Using a...

Страница 49: ...purpose grease to the rack 5 Move the table up and down several times to distribute the grease then wipe off any excess grease Figure 69 Table tilt rack and pinion assembly Trunnion Lubricant Frequenc...

Страница 50: ...The belt should be checked for cracks fraying and wear Belt tension should be checked at least every 3 months more often if the bandsaw is used daily Parts Needed No V belt A42 X1825093 Tools Needed...

Страница 51: ...ws and close the wheel covers Replacing V Belt 1 Follow Steps 1 2 in Checking V Belt on Page 48 2 Remove the bandsaw blade refer to Changing Blades on Page 41 3 Loosen the motor adjustment cap screws...

Страница 52: ...he mark on the blade tension scale for the appropriate blade thickness 5 Thread the tension adjustment screw see Figure 74 down until it contacts the wheel block plate then back it off 1 2 turns 6 Tig...

Страница 53: ...blade using the table tilt knob then secure it with the table tilt lock lever 5 Loosen the guide post lock knob lower the guide post to within 1 of the table top then tighten the knob 6 Place a machi...

Страница 54: ...ade Go to Step 9 If the measurements taken in Steps 4 5 are not equal go to Step 6 6 Place the guide post guard on top of the guide post assembly so you can access the guide post bracket 7 Loosen the...

Страница 55: ...do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Follow Steps 1 4 in Replacing V Belts on Page 49 3 Remove the cap screws lock washers and bushings that secure the brake shoe to the brake lever then...

Страница 56: ...Make the Coplanarity Gauge shown in Figure 83 Tip For best results straighten the 2x4 with a jointer before cutting 2 DISCONNECT BANDSAW FROM POWER 3 Remove the fence and open both wheel covers 4 Adj...

Страница 57: ...sate for the distance measured in Step 3 and place them on the wheel shaft 6 Replace the wheel the original washers the securing screw and the blade 7 Tighten the blade then check the wheels with the...

Страница 58: ...just the lower wheel do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the jam nuts on the lower wheel adjustment hub see Figure 87 3 Loosen one tilt adjustment set screw then tighten the opposi...

Страница 59: ...blade Calibrating Miter Gauge To ensure accuracy the miter gauge should be calibrated to the blade when it is mounted in the miter slot To calibrate the miter gauge do these steps 1 Place one edge of...

Страница 60: ...g edge Figure 91 Example of blade leading away from line of cut 2 Slide the bandsaw fence out of the way and cut halfway through the board on the line by pushing it into the blade Turn the bandsaw OFF...

Страница 61: ...maged blade 3 Blade weld contacting support bear ing or blade guides 4 Loose machine component 5 Machine incorrectly mounted on floor 6 Motor fan rubbing on fan cover 7 V belt worn or damaged 8 Wheels...

Страница 62: ...lade weld at fault 10 Wheel tires worn or incorrectly installed 11 Fence or miter slot out of alignment with blade 1 Adjust blade tension Page 24 2 Use correct blade for application 3 Reduce feed rate...

Страница 63: ...Page 26 5 Feed workpiece slower Page 34 6 Install correct blade for machine 7 Install new blade and de tension blade when not in use 8 Replace rubber tires The cut is crooked or the blade wan ders bl...

Страница 64: ...s personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task MOTOR WIRING...

Страница 65: ...1 1 L3 5 NO13 L2 3 5 6 12 15 18 NC15 T1 2 T3 6 T2 4 NC16 NO14 95 22 21 14 13 22 21 14 13 22 21 14 13 Magnetic Switch Assembly Control Panel Viewed from Behind R S A Contactor SDE MA 18 Power Switch ON...

Страница 66: ...16 17 17 18 18 18 18 19 20 20 20 21 21 22 22 23 24 24 25 26V2 26V2 27 28 29 30 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 55 55A 56 57 58 59 60 60 50 48 61 61 61 61 61 62 63 64 65 66 67 68...

Страница 67: ...OR FAN COVER 27 X1825027 LOWER WHEEL 19 82 2 X1825082 2 MOTOR FAN 28 X1825028 IDLER PULLEY 82 3 X1825082 3 S CAPACITOR COVER 29 XPN32 HEX NUT 1 14 82 4 X1825082 4 S CAPACITOR 300M 250V 1 3 4 X 3 3 4 3...

Страница 68: ...X1825105 BRAKE PEDAL PAD 161 3 X1825161 3 OL RELAY SDE RA 20 12 18A 106 X1825106 EXTENSION SPRING 163 XPFS07M FLANGE SCREW M5 8 X 10 107 XPN04M HEX NUT M4 7 165 X1825165 SWITCH CORD 2Y 100MM 108 XPHT...

Страница 69: ...8 125 10 125 22 125 8 125 6 125 5 125 4 125 12 125 29 51 31 36 116 49 45 25 103 117 118 45 122 120 24 121 51 7 51 8 51 2 51 14 51 13 51 17 51 5 51 6 51 4 51 3 51 11 51 12 51 9 51 10 51 1 51 16 51 15 5...

Страница 70: ...10 RAIL PAD M6 1 X 20 6 24 X1825006 24 LEFT CLAMP PLATE 125 11 X1825125 11 SCALE WINDOW 6 25 X1825006 25 ADJUSTMENT BLOCK 125 12 XPCAP06M CAP SCREW M6 1 X 25 6 26 XPLW04M LOCK WASHER 8MM 125 13 X18251...

Страница 71: ...EW M6 1 X 35 9 13 X1825009 13 GEAR 15T 152 11 X1825152 11 ADJUSTMENT ROD 9 14 X1825009 14 GEAR STEP BOLT 153 X1825153 LOWER BLADE GUIDE ASSEMBLY 9 15 X1825009 15 COVER PLATE 153 5 X1825153 5 GUIDE BRA...

Страница 72: ...RECTIONS LABEL 215 X1825215 BLADE TENSION LABEL 206 XLABEL 12 READ MANUAL LABEL 216 X1825216 MACHINE ID LABEL 207 XLABEL 04 ELECTRICITY LABEL 218 X1825218 BLADE DIRECTION LABEL 208 X1825208 BLADE HAZA...

Страница 73: ...Model W1825 For Machines Mfd Since 07 15...

Страница 74: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 75: ...the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any...

Страница 76: ......

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