Shini 4SDD-50U/200H Скачать руководство пользователя

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SDD

Series

Dehumidifying Dryer

Date: Oct. 2018

Version: Ver.F (English)

Содержание 4SDD-50U/200H

Страница 1: ...SDD Series Dehumidifying Dryer Date Oct 2018 Version Ver F English...

Страница 2: ......

Страница 3: ...he Machine 15 1 5 Exemption Clause 17 2 Structure Characteristics and Working Principle 18 2 1 Working Principle 18 2 2 Relative Humidity and Dew point 18 2 3 Why Choose SDD 19 2 4 Options 20 3 Instal...

Страница 4: ...and Repair 41 6 1 The Useful Life of the Key Parts of the Product 42 6 2 Filter 42 6 3 Honeycomb rotor 43 6 3 1 What is Honeycomb rotor 43 6 3 2 Installation of the Rotor 43 6 3 3 Honeycomb Rotor Clea...

Страница 5: ...3 Picture 3 4 Installation Dia of Cyclone Dust Collector 24 Picture 3 5 Installation Dia of Oil Filter 25 Picture 3 6 Plate Heat Exchanger Figure 26 Picture 4 1 Description of Touch Panel 27 Picture 4...

Страница 6: ...ture 6 1 Filter 42 Picture 6 2 Honeycomb Rotor 43 Picture 6 3 Installation of The Rotor 44 Picture 6 4 EGO 45 Picture 6 5 Hole Site 46 Picture 6 6 Parts of Dew point Monitor 46 Picture 6 7 Copper Join...

Страница 7: ...difying dryer combine dehumidifying and drying systems into a single unit They have many applications in processing plastic materials such as PA PC PBT PET etc All models feature SD H honeycomb dehumi...

Страница 8: ...Each model combines dehumidifying and drying functions into a single unit l Insulated drying hopper features dry air down blowing and cyclone exhaust design This improves drying efficiency and reduces...

Страница 9: ...ny modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our...

Страница 10: ...120 160 2070 1061 893 255 160U 120H D 4 0 4 6 0 75 120 160 2070 1060 893 265 230U 120H D 4 0 4 6 0 75 120 230 2052 1210 893 295 300U 200H D 4 0 4 12 1 5 200 300 2040 1450 1050 420 450U 200H D 4 0 4 12...

Страница 11: ...18 21 31 31 41 124 PU 90 2 3 17 19 29 29 38 115 PBT 130 3 4 13 15 23 23 31 93 PE 90 1 47 53 80 80 106 318 PEI 150 3 4 11 13 20 20 27 80 PET 160 4 6 11 13 19 19 25 75 PETG 70 3 4 11 13 20 20 27 80 PEN...

Страница 12: ...PC 120 2 3 250 413 PU 90 2 3 230 383 PBT 130 3 4 186 310 PE 90 1 637 1062 PEI 150 3 4 160 265 PET 160 4 6 150 250 PETG 70 3 4 160 265 PEN 170 5 180 300 PES 150 4 180 300 PPO 110 1 2 265 440 PPS 150 3...

Страница 13: ...ensure operating safely under full loading to avoid motor s damage 3 To avoid any block materials dust powder fiber particles and water drops entering the blower and hence cause the deficiency of its...

Страница 14: ...ers 1 4 2 Safety Signs and Labels Danger High voltage danger This label is stuck on the electrical boxes Attention This label means that this area should be taken care Warning High temperature take ca...

Страница 15: ...oid collision with other objects during transportation to prevent improper functioning 4 The structure of the machine is well balanced although it should also be handled with care when lifting the mac...

Страница 16: ...d by a qualified serviceman 4 This equipment works normally in the environment with altitude within 3000m 5 At least a clearance of 1m surrounding the equipment is required during operation Keep this...

Страница 17: ...operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages o...

Страница 18: ...drying temperature and then is blown into material barrel to closed circle to dry material Picture 2 1 Working Principle 2 2 Relative Humidity and Dew point Relative humidity Relative air humidity mea...

Страница 19: ...ry such as PC PA PBT PET Nylon etc cannot be dried effectively by conventional hot air drying systems because the moisture enters inside the particles According to suggestion of the manufacturer the p...

Страница 20: ...r consumption can save 0 10 l For models with energy saving drying management add ES at model behind standard equipped with HMI touch control which can save up to 41 of total power consumption Volume...

Страница 21: ...2 For easy maintenance leaving 1m space around machine is suggested Keep machine 2m away from the inflammable materials 3 The machine must be placed on the ground level to ensure balance state and to...

Страница 22: ...6 Power supply requirements Main power voltage 5 Main power frequency 5 7 Refer to the electrical wiring diagram to complete the electrical installation 3 3 Air pipe and material pipe connection Pictu...

Страница 23: ...iameter of cooling water inlet and outlet 3 For water quality it needs to sediment or filter the water before it gets into the pipe to prevent the deposits accumulated on pipeline of cooler and perfor...

Страница 24: ...pipe if there s need to press or bend the hose 3 As condensation water drainage is in terms of gravity make sure the drainage outlet is above the pipe Otherwise the water can t be drained out and will...

Страница 25: ...top plate of the honeycomb dehumidifier 2 Connect 1 and 2 with a heat resistant duct and fixed both the ends with stainless steel tube 3 Connect 3 and 4 with a heat resistant duct and fixed both the e...

Страница 26: ...26 51 3 7 Plate Heat Exchanger Picture 3 6 Plate Heat Exchanger Figure Each part is connected by heat resistant air pipes and fixed by stainless steel pipes as shown in the diagram...

Страница 27: ...uced on the touch screen so a metal wire is needed to discharge it before operating 3 Use alcohol or eleoptene to clean the touch screen because other solvents may fade it 4 Do not tear down the touch...

Страница 28: ...p Input the requested drying temperature and then press ENTER to confirm Picture 4 4 Drying Temp Modification Screen Note The drying and regenerating temperatures all have the maximum and minimum valu...

Страница 29: ...always is 3 minutes After the delaying time is reached main power supply can be switched off Picture 4 5 Start up and Shutdown Screen 4 1 3 User Menu Screen Enter Menu Screen by pressing the Button o...

Страница 30: ...n this screen which can set current date and system time Picture 4 8 System Time Setting 4 1 3 1 2 Weekly Timer Setting Enter into this page by pressing WSET once on Timer Screen It is possible to set...

Страница 31: ...ting the weekly timing function 4 1 3 2 Multilingual Setting Chinese English or Turkish can be switched at any time Picture 4 10 Multilingual Setting Screen 4 1 4 Alarm Message Checking Enter into thi...

Страница 32: ...indow will pop up Input the correct password Default password 3588 to enter project password setting page which consists three options Nor Setting Out Time and Password Setting Picture 4 13 Project Pa...

Страница 33: ...33 51 administrator or senior operator Picture 4 14 Project Setting Screen Picture 4 15 Project General Setting Screen...

Страница 34: ...t is effective Forbidden external startup is forbidden J3 10 input definition Visible only when the definition is external startup and shutdown Communication address 0 0 32 Address of communication de...

Страница 35: ...overheat deviation 20 0 0 0 60 0 First regenerative overheat deviation Delayed low temp alarm 5 secs 0 999 secs Delayed low temp alarm Drying low temp deviation 10 0 0 0 40 0 Drying low temp deviation...

Страница 36: ...rative blower overload input signal proves to be effective and delays for 2 secs Open the electronic control box and press the reset button on the thermorelay Check the machine if problem arises again...

Страница 37: ...If you do not use the alarm function you can set the detection time of disconnection regerative heating error monitoring as 0 After addressing the problem press the key of reset or reset by re powerin...

Страница 38: ...erheat alarm is delayed Check whether the setting of parameter first regenerative overheat deviation is reasonable If you want to disable it set the first regenerative overheat deviation as 0 Too low...

Страница 39: ...p drying set temp first drying overheat deviation and overheat alarm is delayed Check whether the setting of parameter first drying overheat deviation is reasonable If you want to disable it set the f...

Страница 40: ...he parameters according to the rotor conditions time for the rotor to run a cycle rotor monitoring time and set aside a certain volume If you want to disable this alarm you can set the parameter rotor...

Страница 41: ...41 51 6 Maintenance and Repair...

Страница 42: ...2 Filter Please periodically clean the dust on the air filters once per week Cleaning steps 1 Take out the air filter carefully 2 Blow off the dust on the air filter screen and the cover with pressure...

Страница 43: ...ing out of the rotor to form low dew point air At the same time regenerating blower takes dry air into the honeycomb rotor from an opposite direction to regenerate the rotor Picture 6 2 Honeycomb Roto...

Страница 44: ...If there is dirt sticking to the channel walls inside the rotor cleaning steps are as follows a Saturate the rotor by blowing humid air higher than 60 RH through the rotor without having regeneration...

Страница 45: ...id out for some time If a solvent has been used there will be a residual smell for several days 2 For some dirt which is greasy and sticky in the rotor 100 elimination is impossible The only one thing...

Страница 46: ...the chiller and connect all pipes 6 6 Dewpoint Monitor Option 6 6 1 Installation for Dewpoint Monitor 1 Cut off the film on control panel Slightly cut it with the blade as there reserved with the hole...

Страница 47: ...nal hole and mount two Teflon pipe connectors on the base Via the copper pipe one connector connects to the honeycomb and another connects to the dew point detector assembly Picture 6 7 Copper Joint A...

Страница 48: ...with power supply is 220VAC Contact No 3 No 4 and No 5 are idle Connect contact No 6 and No 7 with the signal of transmitter C Connects contact No 6 C connects contact No 7 Dew point transducer wiring...

Страница 49: ...cs and enter after enter special mode it displays F X in which X means that different number Menu functions F 3 or in unit F 5 it is 20 when input 20 ampere F 6 it s in min temp when signal input is 4...

Страница 50: ...io Voltage V Hz Fuse melt current 1 Phase A 3 Phases A Check the phase frequency of power supply Check rotating direction of regenerating motor Check rotating direction of conveying blower fans Check...

Страница 51: ...k if there are damages of conveying pipe Check the pipe heater Check regenerating conveying blower and fans of the motor Check whether honey comb rotor belt is damaged Clean the cooler 6 7 7 Yearly Ch...

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