Shindaiwa DGK7F Скачать руководство пользователя страница 44

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Problem

Suspected cause

Action

Starter motor

does not drive

or speed is low

1. Battery output is weak

2. Battery is deteriorated

3. Battery terminal is OFF or loosen

4. Battery terminal is corroded

5. Starter switch or relay is defective

6. Starter motor is defective

1. Check battery fluid or charge

2. Replace Battery

3. Fix/Tighten terminal

4. Clean terminal

5. Contact distributor or dealer for repair

6. Contact distributor or dealer for repair

Starter motor

drives but

engine does

not start

1. Fuel is insufficient

2. Fuel filter is clogged

3. Water is interfused in fuel line

4. Air is interfused in fuel line

5. Fuel lever is closed

1. Add fuel

2. Clean/Replace fuel filter

3. Drain water in fuel filter or fuel tank

4. Extract the air

5. Turn the fuel lever to OPEN

<Ambient

temperature

falls down below

ﾟ

F (0

℃

) >

1. Fuel is frozen

2. Water in fuel line is frozen

3. Pre-heater is defective

1. Use winterized fuel

2. Drain water in fuel line

3. Contact distributor or dealer for repair

Engine starts but

stalls immediately

1. Fuel filter is clogged

2. Water is interfused in fuel line

3.Air is interfused in fuel line

4. Air filter element is clogged

5. Lubricant oil is insufficient

6. Emergency operation/Fault detection

7. Disappearance of rotation signal

1. Clean/Replace fuel filter

2. Drain water in fuel filter or fuel tank

3. Extract the air

4. Check/Replace air filter element

5. Add lubricant oil

6. Contact distributor or dealer for repair

7. Contact distributor or dealer for repair

Engine does not stop

1. Stop solenoid fault

2. Accessory switch is turned on

1. Turn the fuel lever to CLOSE to stop the

engine and contact distributor or dealer

for repair.

2. Turn off the accessory switch

Engine oil pressure

is low

1. Lubricant oil is insufficient

2. Oil filter is clogged

Wrong oil is used

1. Add lubricant oil

2. Replace oil filter

3. Change to proper kind and viscosity oil

Overheated

1. Engine thermostat is defective

2. Water temp sensor is defective

3. Fan belt tension is weak

4. Coolant is insufficient

5. Radiator core is clogged

1. Contact distributor or dealer for repair

2. Contact distributor or dealer for repair

3. Check/Adjust fan belt

4. Check/Add coolant

5. Clean radiator core

Black smoke

comes out from Muffler

1. Air filter element is clogged

2. Fuel injection nozzle is defective

3. Improper fuel is used

1. Check/Change air filter element

2. Contact distributor or dealer for repair

3. Change to clean fuel

White smoke

comes out from

Muffler

1. Too much or too little oil to cylinder

2. Water is interfused in fuel line

3. Fuel injection nozzle is defective

4. Coolant temperature is too low

5. Engine thermostat is defective

1. Contact distributor or dealer for repair

2. Drain water in fuel filter or fuel tank

3. Contact distributor or dealer for repair

4. Warm-up driving is needed

5. Contact distributor or dealer for repair

Содержание DGK7F

Страница 1: ...birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust s...

Страница 2: ......

Страница 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Страница 4: ...rocedures 16 6 2 Installation Procedures 17 7 Load Connections 17 7 1 Load Cable Selection 17 7 2 Connecting Load Cables 18 8 Pre Operation 19 8 1 Checking Engine Oil 20 8 2 Checking Coolant 21 8 3 Ch...

Страница 5: ...witch is in the AUTO or START position It may get caught in rotating parts such as cooling fans and fan belt Always turn the starter switch to the STOP position and stop the engine then close and lock...

Страница 6: ...repair the leaking location before operating Always be sure to wipe up any spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close to...

Страница 7: ...or similar item so that it cannot move when transporting by truck or other vehicle Do not modify the equipment and do not operate with parts removed CAUTION PROPERTY DAMAGE Do not use the equipment fo...

Страница 8: ...ning Caution Part no X505 010910 Warning Fire Part no X505 007650 Caution GM SPEC LLC Part no X505 007840 EPA Regulation Complied Notice Part no X505 008400 Bonnet grounding terminal Part no M704 0014...

Страница 9: ...BOTA No of Cylinder bore stroke mm 2 67x68 Rated Output Continuous hp 11 3 Rated Speed rpm 3 600 Displacement cu in liter 29 0 479 Combustion System Indirect Injection Cooling Water Cooled Starting El...

Страница 10: ...for submerged pumps and similar civil engineering equipment Power source for lighting and similar equipment Power source for electrical tools and household appliances 4 Part Names 4 1 External View Pa...

Страница 11: ...nual Spill Containment Wiring Connector Safety Guard Oil Filler Fuel Tank Spill Containment Spill Containment Drain Valve Battery Fuel Drain Plug Oil Drain Plug Coolant Drain Plug Fuel Filter Oil Filt...

Страница 12: ...y Switch Over Crank Indicator Display Selector Switch Pilot Lamp Starter Switch Spill containment Overflow Warning Indicator Voltage Regulator Hour Meter Available Output Monitor Frequency Change Swit...

Страница 13: ...l or fuel is spilled Before starting operation check if there is accumulated liquid in the spill containment Flush out any liquid that has accumulated Refer to section 8 4 Checking the Spill Containme...

Страница 14: ...g OIL PRESS engine oil pressure WATER TEMP coolant temperature OVER SPEED engine overspeed and SPILL CONTAINMENT spill containment amount When the engine starts all the lamps will light off Moving the...

Страница 15: ...ap immediately after stopping the engine Doing so will result in hot steam gushing out Hot steam gushes out from the coolant sub tank if the generator overheats Do not touch the coolant sub tank If th...

Страница 16: ...icator illuminates and the engine automatically stops In that case open the CHECK DOOR and check inside the SPILL CONTAINMENT whether fuel and oil leak If so flush the liquid stored in the spill conta...

Страница 17: ...TY Add fuel accordingly when only one lamp is displayed The fuel meter on the control panel will only display the fuel level for the internal fuel tank Generator Meters and Gauges 1 Voltmeter The volt...

Страница 18: ...power supply is turned off completely in this position You can also operate the accessory switch in this position AUTO The engine is started in this position when the remote start terminal closes 2 Ac...

Страница 19: ...a completely vertical angle Personnel performing lifting work must wear protective gears such as helmets safety shoes and gloves Do not move the generator during operation When transporting this gene...

Страница 20: ...o that the operation panel door and side check doors are accessible for internal inspection maintenance Note This generator is manufactured presupposing that it will be installed on a flat hard and le...

Страница 21: ...122 m Current 10 A 10 8 8 20 A 8 6 4 30 A 6 4 2 50 A 4 2 1 0 7 2 Connecting Load Cables WARNING ELECTRIC SHOCK Always turn all the breakers OFF place the starter switch in the STOP position and stop t...

Страница 22: ...diately after stopping the engine as they are still extremely hot CAUTION FIRE Always be sure to wipe up any spilled fuel or oil WARNING INJURY Always turn the starter switch to the STOP position and...

Страница 23: ...accurate oil level reading cannot be obtained if the generator is not placed in leveled position Do not overfill with oil to avoid engine damage 1 Types of Engine Oil Use only API service type CF clas...

Страница 24: ...GM SPEC 6277M or equivalent Use a 50 50 mix of Long Life Coolant LLC Always use potable water when mixing the coolant Use LLC with the same mixture ratio in the coolant sub tank Do not increase the L...

Страница 25: ...control panel will only display the fuel level for the internal fuel tank Be sure to close the cap tightly after refueling Note Use Diesel fuel ASTM D975 No 2 D S15 Engine is designed to operate on U...

Страница 26: ...h a large amount of water Be sure to receive medical treatment especially if the fluid contacts the eyes CAUTION EXPLOSION Never use or recharge the battery if the fluid level is below the minimum lev...

Страница 27: ...side that power will be turned on before operating the breaker Close all doors and lock them during operation Do not open the inspection door when the starter switch is in the AUTO or start position...

Страница 28: ...ened and closed suddenly especially in strong winds and the sloping place and your finger might get caught in a door 1 Manual Start Turn off the single phase breaker on the operation panel of this mac...

Страница 29: ...sing this generator and request authorized distributor where the generator was purchased to repair the generator 2 Adjustment during Operation During load operation check the voltmeter and finely adju...

Страница 30: ...nerator was purchased Set the starter switch selector to STOP if you do not plan to use the generator for a prolonged period of time If you leave the selector in the AUTO or START position the standby...

Страница 31: ...ck the fault location when the engine is automatically stopped or an indicator lamp illuminates to stop the engine Protection Feature List No Action Abnormality Breaker Trip Engine Automatic Shutdown...

Страница 32: ...overheats Do not touch the coolant sub tank CAUTION INJURY Personnel performing suspension work must wear protective gears such as helmets safety shoes and gloves Always be sure to use lifting hooks...

Страница 33: ...ries regarding proper disposal When check doors are open during maintenance take measures so that unrelated personnel cannot accidentally come close to the generator Close all doors and covers if you...

Страница 34: ...t Leakage Inspect Add Battery Fluid Clean Air Filter Element 1st time 2nd time and after Replace Air Filter Element Drain Liquid from Spill Containment Adjust Fan belt Tension 1st time 2nd time and af...

Страница 35: ...ain plug with a new part each time the oil is changed Packing part no 6C090 58961 Kubota part no 2 Replacing the Oil Filter First Time 50 hour Thereafter Every 200 hours Drain the engine oil Refer to...

Страница 36: ...d air from inside the element If carbon or oil is adhering Replace with new parts 4 Fuel Filter Element Replacement Clean 1st Time 50 hour 2nd Time and after Every 100 hours Replace Every 400 hours Tu...

Страница 37: ...e water has been drained tighten the water drain plug with new packing Remove the sub tank and flush the coolant from the sub tank Re attach the sub tank to its original position and fill with coolant...

Страница 38: ...in have been hardened or deteriorated replace them with the new Request the authorized distributor where the generator was purchased to replace the rubber hose and anti vibration rubber 9 Flushing Liq...

Страница 39: ...loves Do not move the generator during operation Clean Every 400 hours or 1 year Separate the spill containment from this generator to clean and inspect the spill containment Spill Containment Removal...

Страница 40: ...has no internal leakage Open the drain valve lever to drain the water After the procedures have been completed close the drain valve lever and apply the sealant coating to the plug R1 2 or wrap it by...

Страница 41: ...ore from walls or other hindrances and on a level surface CAUTION INJURY Do not operate the generator if it has been modified or any parts have been removed Position the generator on a level stable su...

Страница 42: ...going to be used for two months or more Remove the battery Refer to section 8 6 Checking the Battery Replace engine oil Refer to section 10 Inspection Maintenance 1 Engine Oil Replacement Drain fuel...

Страница 43: ...he generator when it is double stacked 12 Troubleshooting WARNING ELECTRIC SHOCK INJURY Do not touch output receptacles or internal electric parts while the generator is operating Do not open the insp...

Страница 44: ...or fuel tank 3 Extract the air 4 Check Replace air filter element 5 Add lubricant oil 6 Contact distributor or dealer for repair 7 Contact distributor or dealer for repair Engine does not stop 1 Stop...

Страница 45: ...or or dealer for repair Pointer exceeds the rated voltage 1 Voltage meter is defective 2 AVR is defective 3 Improper load cable connection 1 Contact distributor or dealer for repair 2 Contact distribu...

Страница 46: ...43 13 Generator Circuit Diagram...

Страница 47: ...44 14 Engine Electrical Circuit Diagram...

Страница 48: ...2018...

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Shindaiwa DGK7F, Руководство владельца и оператора

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