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Содержание DG15BMK

Страница 1: ...ertical Water Cooled 4 Cycle Diesel Engine DG15BMK UKV X753 008 72 0 X753801 590 0 CAUTION Do not operate the Generator or any other appliance before you have read and understood the instructions for...

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Страница 3: ...istributor which the generator was purchased if you have any inquiries regarding proper disposal The following conventions will be used throughout the manual to indicate the degree of caution Danger W...

Страница 4: ...ulations if any for the education training in relation to the engine driven machine fuel handling qualification first aid etc The following statement refers to the noise level data contained in the EC...

Страница 5: ...000 6 2 2005 the requirements of Directive 2011 65 EU use of harmonized standard EN IEC 63000 2018 the requirements of Directive 2000 14 EC Noise measurements have been made in accordance with 2000 14...

Страница 6: ...ocedures 18 6 2 Installation Procedures 19 7 Load Connections 20 7 1 Load Cable Selection 20 7 2 Connecting Load Cables 21 8 Pre Operation Inspection 24 8 1 Checking Engine Oil 25 8 2 Checking Coolant...

Страница 7: ...devices using AC output receptacles Do not operate the equipment with an incorrectly adjusted Earth Leakage relay to avoid electrical shock when the relay is not properly set Check on site regulation...

Страница 8: ...Persons using a heart pacemaker are not allowed near the Generator work area while the Generator is in operation without the permission of a doctor The welder generates a magnetic field while energiz...

Страница 9: ...ms such as a trailer and additional fuel tank added to the equipment Always be sure to use the top mounted lifting lug when lifting up the generator and raise it slowly at a completely vertical angle...

Страница 10: ...Fire Part no X564 000640 Suffocation from exhaust fume Part no X564 000620 Lifting eye Part no X505 000240 Caution Hot surface Part no X505 006420 Caution Burns Part no X505 006410 Keep 1 meter Part...

Страница 11: ...6 LABEL REPRODUCTION X564 000640 X564 000620 X505 000240 X505 006420 X505 006410...

Страница 12: ...7 M707 000260 X564 000630 X564 000610 X505 004890 X505 006430 X564 000650...

Страница 13: ...Tank Capacity 0 6 L included Starting Method Starter Motor CO2 Emission data Non road steady state test cycle g kWh 1047 4 Battery 46B24L Japanese Industrial Standard Fuel Tank Capacity L 37 Dimensio...

Страница 14: ...e the equipment for any applications not listed above Improper usage can result in an accident or malfunction If using the equipment as a power source for medical equipment you must check with the med...

Страница 15: ...PHASE Receptacle 415V 32A 3 PHASE ELR Relay Preheat Lamp Emergency Stop Switch 1 PHASE Receptacle 240V 16A 1 PHASE Receptacle 110V 16A 1 PHASE Receptacle 110V 32A 1 PHASE Breaker 240V 20A 1 PHASE Brea...

Страница 16: ...er Lifting Lug Fuel Inlet Fuel Inlet Cover Positioning handle Not to be used for lifting Spill Containment Coolant Sub Tank Battery Oil Drain Plug Side Door Fuel Valve Fuel Strainer Fuel Drain Plug Oi...

Страница 17: ...y drain the fluid from the spill containment because any rainwater induced into the equipment accumulates in the spill containment Although the fluids consist of oil fuel and coolant the spill contain...

Страница 18: ...diately after stopping the equipment Hot coolant and steam will spurt out Always be sure to stop the engine and leave the engine to cool down before performing any inspection maintenance such as engin...

Страница 19: ...0 1 Engine Oil Replacement The charge monitor cannot detect battery deterioration or insufficient battery fluid Inspect the battery fluid level periodically Refer to section 8 6 Checking the Battery I...

Страница 20: ...tting off the circuit for protection against any accident such as electrical shock The sensitivity current of the earth leakage relay can be adjusted from 30mA to 1 000mA with duration of 0 04sec to 2...

Страница 21: ...A ON OFF 1000mA ON OFF Selection of Operating Time not applicable to 30mA Time setting Slide switch position Switch 5 6 7 8 0 04sec or less ON OFF 0 3sec 0 2 0 36 sec ON OFF 0 5sec 0 4 0 6 sec ON OFF...

Страница 22: ...ounding earth on to the terminal directly as shown right Securely ground the bonnet grounding terminal to the metal frame of the vehicle if transporting the equipment by truck or trailer 4 If an Earth...

Страница 23: ...t Procedures Warning Injuries Do not lift up by positioning handle Doing so could cause the generator to fall No persons should ever be under a lifted generator Caution Injuries Always be sure to use...

Страница 24: ...area such as indoor private home and or similar location or within a tunnel because the engine exhaust fume includes components that are harmful to humans Do not direct exhaust fumes at bystanders or...

Страница 25: ...xcessively salty location can result in a clogged radiator or overheating resulting in malfunction fault or reduced insulation of electrical components 7 1 Load Cable Selection Caution Property Damage...

Страница 26: ...the output terminal cover before operating Always be sure to stop the engine and remove the starter key before performing any equipment check or maintenance The person performing the maintenance must...

Страница 27: ...ase load Terminal voltage is 415 V For single phase load Terminal voltage is 240 V For single phase load Terminal voltage is 415 V 2 Single Phase Output Terminal and Receptacle For single phase 110 V...

Страница 28: ...up to the kVA as shown below 3 Phase 415V Output Terminal Receptacle Total 13kVA 13kVA 13kVA 1 phase 240V Output Terminal Receptacle Total R O S O T O 4 8kVA 4 8kVA 4 8kVA 10 4kVA 4 8kVA 3 6kVA 4 8kV...

Страница 29: ...nspect or perform maintenance to the equipment near fire open flames or sparks Always locate a fire extinguisher near working space Caution Burns The engine muffler and similar parts and surrounding c...

Страница 30: ...on and if it has decreased fill with oil until it reaches the maximum level Note The oil level cannot be accurately checked if the equipment is at an angle Operating the equipment when the oil has bee...

Страница 31: ...annot be accessed by children Engine coolant could leak if the radiator is not completely tightened or there is a gap in the seating face Always be sure to securely tighten the radiator cap Do not add...

Страница 32: ...ll Containment Warning Fire Spilled fuel and oil accumulates in the spill containment Do not operate the equipment with fluid accumulated in the spill containment Open the side door check inside of th...

Страница 33: ...harge the battery Battery Replacement Procedures 1 Remove the battery negative cable Always be sure to remove the negative side first 2 Remove the battery hold down clamp 3 Remove the positive cable 4...

Страница 34: ...r maintenance The person performing the maintenance must always keep the key Warning Electromagnetic Interference Persons using a heart pacemaker are not allowed near the generator without the permiss...

Страница 35: ...Do not open any doors during operation Operating with a door open can negatively affect cooling effect resulting in an equipment malfunction Use ear protection if the level of noise is high Failure to...

Страница 36: ...6 Wait for air to be completely bled from the fuel pipes and engine speed to stabilize approx 1 minute Engine speed is not stable until all air is bled from the fuel pipes Note Do not apply any loads...

Страница 37: ...device turn the starter switch to STOP Do not strike the emergency stop switch with a hammer or similar tool Only use the emergency stop switch for emergency stop purposes If the engine does not stop...

Страница 38: ...em 4 Spill Containment Fluid Level 1 Spill containment accumulated fluid has exceeded the specified level making it necessary to flush the fluid 5 Engine Overspend 2 Engine speed is exceeded 4140 min...

Страница 39: ...nce The person performing the maintenance must always keep the key Do not touch the equipment during operation if the equipment or your body is wet Do not operate the equipment with any doors or cover...

Страница 40: ...of a door or panel fixed by bolts when it is necessary to do so except the side door Please be careful about a strong wind and the opening and shutting of the door When a door is opened or closed sudd...

Страница 41: ...ery 100 hours 1 Set a container to catch spilled engine oil 2 Remove the oil filler 3 Remove the oil drain plug and drain the engine oil 4 After the oil has been drained close and tighten the oil drai...

Страница 42: ...pleted 3 Air Filter Element Cleaning Replacement Cleaning Every 100 hours Replacement Once in 6 times cleaning or 1 year 1 Remove the air cleaner clips and cleaner cap 2 Remove the element 3 Clean or...

Страница 43: ...Draining Water Every 200 hours 1 Set a container to catch spilled water 2 Remove the fuel drain plug and packing 3 Drain the water and tighten the fuel drain plug Note Replace the packing with a new...

Страница 44: ...eak if the drained fluid contains oily components If this occurs check for leakage locations Although the fluids that can leak internally consist of oil fuel coolant and battery fluid the spill contai...

Страница 45: ...spill containment has a leak request repair at the retail outlet where the equipment was purchased Warning Electric Shock Injuries Always be sure to stop the engine and remove the starter key before p...

Страница 46: ...ty and little dust with a cover or similar protection covering it Note Recharge a removed battery approximately once every month Warning Electric Shock Injuries Do not touch the equipment during opera...

Страница 47: ...r oil filler during operation will result in hot oil spurting out Refer to the table below to perform inspection when the equipment is operating poorly If you cannot resolve a problem after inspecting...

Страница 48: ...43 13 Engine Wiring Diagram...

Страница 49: ...44 14 Generator Wiring Diagram...

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Страница 52: ...1 7 2 SUEHIROCHO OHME TOKYO 198 8760 JAPAN PHONE 81 428 32 6118 FAX 81 428 32 6145 2021 Printed in Japan...

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