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4

SAFETY 

 

1.0 SAFETY 
The safety precautions that must be obeyed are explained in this chapter. 
 

WARNING!! 

Be sure to obey the instructions written in this manual, when you operate the machine. If you have any 
questions, please feel free to contact Shibuya’s authorized dealers. 

 
1.1 THE MEANING OF THE SYMBOL MARKS 
In this manual, warning signs are classified into four levels based on the level of potential risks. 
 

DANGER!!! : 

This mark indicates the imminent risks that lead to death or serious injury for the operators and 
others, unless the safety instruction is observed. 

 

WARNING!! : 

This mark indicates the potential risks that may lead to death or serious injury for the 
operators and others, unless the safety instruction is observed. 

 

CAUTION! :     

This mark indicates the potential risks that lead to injury for the operators and others, unless 
the safety instruction is observed. 

 

NOTE: 

This mark is used for the information that is necessary for you to know. 

 

 
SAFETY 

 
1.2 SAFETY PRECAUTIONS 
 

DANGER!!! 

The following instructions are essential safety measures that you must take. 
Unless observed, improper way of use leads to death or serious injury of yourselves or others. 

 
[1] 

Know your machine. Read this manual carefully to learn the application of the machine and the limitations as 
well as potential hazards associated with the machine. 

 
[2] 

During the operation, the Core-Bit rotates with very high speed. Do not wear loose clothing, dangling objects, 
rings, and jewelry to eliminate the risk in which the operator gets caught in the moving parts such as the 
Core-Bit. Keep your face away from the air inlet, outlet of the motor. Long hair must be tied up. 

 
[3] 

Always wear protective clothing such as helmets, safety goggles, earplugs, heavy-duty gloves, and special 
work boots with reinforced toe. (During the operation, do not wear gloves to reduce the risk in which the 
operator gets caught with the Core-Bit.) 

 

Max. Noise Level of this machine is 

84.5dB(A).

 

 
[4] 

Do not operate when you are tired or under the influence of any medicine, drugs, and alcoholic beverages. 

 
[5] 

Consider the work area environment. Do not expose the drill motor to water. Water in the drill motor 
increases the risk of electric shock. 

 
[6] 

Do not operate the machine in the presence of flammable liquids or explosive or combustible gas. Sparks 
generated by Armature and Carbon Brushes in the Drill Motor could cause an explosion of fire. 

 
[7] 

In case of operation in a closed room or basement, make sure that the air is in good condition (plenty of 
oxygen, no toxic gas), before operation. 

 
[8] 

Before operation, do ensure that the Core-Bit is connected with the Spindle of the Drill Motor tightly and 
securely, so that the Core-Bit will not come off and not cause damage to persons and property around. 

Содержание R1511

Страница 1: ... WARNING Be sure to read and understand this manual thoroughly before starting operation Save this manual carefully for future reference SHIBUYA COMPANY LTD 5 86 MOKUZAIKO KITA HATSUKAICHI HIROSHIMA 738 0021 JAPAN TEL 81 829 34 4510 Distributed by For Parts and Service Call Toll Free 1 866 688 1032 Tel 816 246 5515 www diteq com U S Revision Date Aug 2012 AC110 120V U US ...

Страница 2: ... is thoroughly inspected and tested before leaving the factory Should any trouble develop return the complete machine prepaid to your nearest Shibuya authorized dealer If inspection shows the trouble is caused by defective workmanship or material all repairs will be made without charge and the machine will be returned This warranty does not apply where 1 Repairs or attempted repairs have been made...

Страница 3: ...ON In this chapter how to make a proper grounding and choice of proper plugs are explained 5 RESIDUAL CURRENT DEVICE In this chapter the recommendation for a use of residual current device of optional item is explained 6 FEATURES OF THIS MACHINE In this chapter this machine s unique features are explained 7 HOW TO OPERATE THIS MACHINE In this chapter how to operate the machine and how to quit the ...

Страница 4: ... ATTACH CORE BIT 9 7 3 CHOOSE PROPER REVOLUTION SPEED 9 7 4 HOW TO SHIFT THE GEAR 9 7 5 PREPARATION FOR WATER SUPPLY 9 7 6 PRECAUTION BEFORE OPERATION 10 7 7 OPERATING PROCEDURE 10 12 8 0 OPTIONAL ITEMS 12 9 0 MAINTENANCE 13 9 1 ADJUSTMENT OF CARRIAGE BLOCK 13 9 2 REPLACEMENT OF CONSUMPTION PARTS 13 9 3 REPLACEMENT OF ROLLERS INSIDE CARRIAGE BLOCK 13 14 9 4 REPLACEMENT OF SLIDING PLATE INSIDE CARR...

Страница 5: ... as well as potential hazards associated with the machine 2 During the operation the Core Bit rotates with very high speed Do not wear loose clothing dangling objects rings and jewelry to eliminate the risk in which the operator gets caught in the moving parts such as the Core Bit Keep your face away from the air inlet outlet of the motor Long hair must be tied up 3 Always wear protective clothing...

Страница 6: ...s for people and property below the coring area For example fencing around the particular area down floor making the place KEEP OFF etc 17 Never yank the cord to disconnect it from the socket Keep the cord away from heat oil and sharp edges 18 Plug is essential for safety Never connect directly to distribution board without using a plug for fixed installation 19 This machine must not be used for d...

Страница 7: ...oving parts improper mounting broken parts and any other conditions that may affect operation If abnormal noise or vibration occurs turn off the machine immediately and have the problem corrected before further use Do not use a damaged machine as it is Tag damaged machine DO NOT USE until repaired 7 Maintain tools carefully Keep handles dry clean and fee from oil and grease Keep cutting edges shar...

Страница 8: ...on Speed Selector 1 Circuit Protector 2 Carriage Block 3 Feed Handle 4 Grease Inlet 5 Anchor Hole 6 Leveling Bolt 7 Base 8 Motor 9 Gear Change Knob For TS 162 10 Water Cock 11 Core Bit Not included 12 Stopper Knob 13 Column 14 Swivel Ring GENERAL DESCRIPTION SPECIFICATIONS 2 2 SPECIFICATIONS Drill Stand Model TS 132 TS 162 TS 132 AB52 TS 162 AB52 Overall Height mm 803 1003 Base Size mm 146 x 205 1...

Страница 9: ...kage 6 Check for any damage 7 Loosen the Stopper Knob by rotating it anticlockwise 8 Attach Feed Handle to the Carriage Block 9 Insert the Carriage Block with Drill Motor to the Column 10 Do not remove the cap on the spindle thread until Core Bit is attached The cap is for the protection of spindle thread Item Size Qty Double End Spanner 13 x 17mm 1 Single End Spanner 32mm 1 Allen Key 4mm 1 Allen ...

Страница 10: ...ing one of these devices FEATURE OF THIS MACHINE 6 0 FEATURE OF THIS MACHINE 1 Circuit Protector Switch This machine is equipped with a Circuit Protector to reduce the risk of damage of the Drill Motor The Circuit Protector trips when the Drill Motor is overloaded Too much feeding pressure will cause the Circuit Protector to trip frequently And frequent trip may lead to damage on the Drill Motor T...

Страница 11: ...ten the nut securely and firmly by using a Spanner HOW TO OPERATE THIS MACHINE 7 2 ATTACH CORE BIT 1 Confirm the machine is installed on the drilling surface securely DANGER Install the machine on the drilling surface firmly otherwise the machine may be moved during the operation and a lateral pressure will be applied on the sidewall of Core Bit that may results in the risk of injury or damage of ...

Страница 12: ...ition 3 When the gear is shifted completely the Knob is pushed in automatically 7 5 PREPARATION FOR WATER SUPPLY 1 Attach a hose from tap or water tank to the Water Cock of the Drill Motor 2 Ensure that the hose is not entangled in the Core Bit If any problem rotate the Swivel Ring and adjust the direction 3 Ensure that the hose is connected firmly 4 Ensure that the hose has an enough length for t...

Страница 13: ...rheating 6 Never use this machine without the Portable Residual Current Device PRCD which is installed in an electric cable 3 Other Precaution 1 Confirm that the following portions are securely installed 1 Base Plate and Floor Wall 2 Column and Carriage Block 3Carriage Block and Motor Unit 2 Confirm that the Core Bit is attached properly When it is miss aligned or loose attach it again properly 3 ...

Страница 14: ...he Switch Circuit Protector and start drilling feeding the Carriage Block by hand Fig 2 4 Drill slowly to the depth at least 5mm Then continue drilling with stable feeding rate Fig 3 5 When you reach the desired depth or penetrate the object turn the Feed Handle backwards to pull out the Core Bit Fig 4 6 Turn off the Switch Circuit Protector and stop supplying water Fig 5 Fig 1 Fig 2 Fig 3 Fig 4 F...

Страница 15: ...eam has a hole for M5 Bolts and Nuts Using the holes the Bolts and Nuts can be attached to allow for the increased height of the Vacuum Pad Hex Socket Bolts M5x25 and Hex Nuts M5 are available as optional items to adjust the increased height of our Vacuum Pad 1 Insert Hex Socket Bolt M5x25 into the hole and fasten it by U Nut M5 Hex Socket Bolt M5x25 Hex Nut M5 4 Deep Hole Drilling When drilling d...

Страница 16: ... by rotating the Feed Handle either It may results in the damage of the machine 6 Angle Hole Drilling Swivel Base Version only The Column can be swiveled up to 45 degree backwards taking the following procedure 1 Loosen Hex Bolt C and remove it 2 Loosen Hex Bolt A and B a little 3 Adjust the column to desired angle referring to the Indicator Label 3 Tighten Hex Bolt A and B A B C OPTIONAL ITEMS 8 ...

Страница 17: ...laced by authorized dealers TS 132 TS 162 Carriage Block Roller F Roller Shaft F Roller Shaft R Sliding Plate 9 3 REPLACEMENT OF ROLLERS INSIDE CARRIAGE BLOCK If the Carriage Block still have a play and it does not move smoothly even after the adjustment Rollers inside the Carriage Block have to be replaced Please refer to 11 0 DAILY INSPECTION for a proper period of the replacement of Rollers Pro...

Страница 18: ... Brush with holding the spring by your finger 4 If the Carbon Brush is worn remaining length becomes less than 5mm replace it with new one 5 Insert a Carbon Brush into the Brush Holder with the Lead Wire s side up 6 Release the spring to the center of the Carbon Brush 7 Connect the Fasten Terminal of the Lead Wire to the Brush Holder 8 Fix the Brush Cover with the screw Pay attention not to pinch ...

Страница 19: ...such as Carbon Brushes and Oil Seal are made Use Shibuya s genuine grease Optional item The equivalent grease is MOBILUX EP1 Lithium type No 1 Grade How to inject the grease is explained as follows 1 Unscrew a Hex Socket Plug of Grease Inlet with Allen Key 5mm Optional Item 2 Inject approx 2cc of the grease from the inlet Grease Inlet 3 Tighten the Hex Socket Plug to cover the inlet 2 Lubrication ...

Страница 20: ...ater 3 Wipe each portion of Drill Stand with a damp cloth 4 Wash away the concrete slurry stuck to the Leveling Bolts on Base 5 Wipe other portion with dry cloth DAILY INSPECTION 11 0 DAILY INSPECTION Inspect the following portions before you start using the machine Parts to be Inspected How to inspect Condition Remedy Remarks Name Plate Caution Plate Visual Inspection Can not read Peel Off Replac...

Страница 21: ...ing Replace with new ones Ref Page 15 11 1 OTHER INSPECTION Inspect the remaining length of the Carbon Brushes every 100 hours operation For the procedure for the inspection refer to 9 5 REPLACEMENT OF CARBON BRUSHES WARNING Always disconnect machines from power supply before starting any maintenance cleaning and inspection ...

Страница 22: ...ch 2 Unplug the Machine from a power source 3 Check the drained water The Machine is cutting rebar if iron powder is shown in the drained water Resume the operation and take care not to push the Core Bit too hard Segments are worn out Replace the Core Bit with new one Diamonds on segments are invisible Segments are glazed Drill bricks or grind the Segments with abrasives so that the Diamonds can a...

Страница 23: ...22 SCHEMATIC DRAWINGS WITH SPARE PARTS LISTS ...

Страница 24: ...EAD WIRE 1 150294 16 PARALLEL KEY 042141 1 N A 58 SWITCH BOX R1511 1 151134 17 HEX SOCKET PLUG 1 005386 59 CORD ASSY R10 R15 R17 115V 1 150951 18 GEAR CASE 1 042142 60 SCREW PANHEAD B TIGHT 2 151135 19 BALL BEARING 2 150574 61 STRAIN RELIEF R1511 R1521 1 150125 20 NO 4 GEAR 1 151430 62 INSULATION TUBE 042174 1 042174 21 SNAP RING C 1 150307 63 CONDENSER 1 150293 22 BALL BEARING 1 150252 64 CLOSED ...

Страница 25: ...24 SCHEMATIC DRAWINGS WITH SPARE PARTS LISTS ...

Страница 26: ...TICKER 1 150772 60 SPRING WASHER 4 150838 19 PLATE 1 150773 61 HEX SOCKET BOLT 4 150840 20 SCREW COUNTERSUNK 2 150774 62 TAIL COVER R1511 R1521 1 150106 21 STRIPPER BOLT 1 150545 63 SCREW PANHEAD M5x20 TAPPING 4 150602 22 COIL SPRING 1 150233 64 BRUSH HOLDER 2 150065 23 KNOB 1 150775 65 SCREW TRUSS PC 2 150066 24 PARARREL PIN 1 150702 66 CARBON BRUSH 120V 2 151668 25 O RING 1 150636 67 BRUSH COVER...

Страница 27: ...L KEY 042134 1 N A 19 GRIP HANDLE RESIN 1 150137 7 SLIDING PLATE TS 132 TS 162 TS 252 2 150127 20 HEX SOCKET BOLT FLANGED 2 151063 8 HEX SOCKET SCREW 2 150757 22 HEX SCOCKET SCREW 2 150656 9 CARRIAGE BODY 042118 1 N A 23 HELISERT 1 151362 10 11 ROLLER AND DU BUSHING 8 151625 26 STOPPER KNOB TS132 162 252 402 403 1 150138 27 HEX SOCKET BOLT 1 150139 12 ROLLER SHAFT F TS132 162 252 402 353 4 150130 ...

Страница 28: ...SE HANDLE FOR TS 132 162 252 1 150046 2 QUICK PIN FEED HANDLE RETAINER COMPLETE 1 150142 3 Q R HANDLE AL w o RETAINER USE 150046 1 N A 4 GRIP BALL DIA 45 2 150599 5 THREADED BOLT USE 150046 2 042116 6 SCREW USE 150046 1 N A 7 SPRING USE 150142 1 N A 8 PIN USE 150142 1 N A 9 HANDLE BODY AL USE 150046 1 N A 10 HANDLE ROD AL USE 150046 1 N A ...

Страница 29: ...AM TS132 162 2 150519 4 INNER CORE 042106 1 N A 15 HEX BOSS 2 F 2 150511 5 TOP PLATE 042107 1 N A 16 LEVELING BOLT R TS132 162 252AB 2 150145 6 COLUMN OUTER50 t1 6 042271 1 N A 17 HEX BOSS 2 R 2 150512 7 RIVET AL 042108 2 N A 18 BASE CASTING FIXED TS132 162 1 150844 10 LEVELING BOLT F TS132162 252AB 2 150144 19 SCALE SEAL 000520 1 N A 11 WING NUT M10 AB42 AB52 4 150516 20 HEX SOCKET BOLT W SW 0423...

Страница 30: ... 19 HEX BOSS 2 F 2 150511 8 PIPE BOSS 005164 1 N A 20 ANGLE SCALE 006478 1 N A 9 HEX BOLT 042650 1 N A 21 LEVELING BOLT R TS132 162 252AB 2 150145 10 SPRING WASHER 042098 1 N A 22 HEX BOSS 2 R 2 150512 11 WASHER 042826 4 N A 23 BASE CASTING ONLY TS 132 162 252 1 150749 12 PLATE 50 TS132 162 252AB 1 151337 25 RACK GEAR 004670 1 N A 13 HEX BOLT 2 150515 26 SCALE SEAL 000520 1 N A 14 LEVELING BOLT F ...

Страница 31: ...2 252AB 2 150144 11 WING NUT M10 4 150516 13 PLAIN WASHER 1 150518 12 U NUT LOCKNUT 2 150517 21 HEX NUT 2 150620 13 PLAIN WASHER 2 150518 22 SPRING WASHER 1 150754 14 BEAM TS132 162 2 150519 23 COLUMN EXTENSION TS132 162 KIT 1 150753 15 HEX BOSS 2 F 2 150511 24 THREADED ROD 1 150755 16 LEVELING BOLT R TS132 162 252AB 2 150145 17 HEX BOSS 2 R 2 150512 25 COLUMN EXTENSION ASSY 044125 N A 18 BASE CAS...

Страница 32: ...37 28 COLUMN W RACK FOR AB52 043476 1 N A 13 HEX BOLT 2 150515 14 LEVELING BOLT F 2 150144 17 PLAIN WASHER 1 150518 15 WING NUT 4 150516 29 HEX NUT 2 150620 16 U NUT LOCKNUT 2 150517 30 SPRING WASHER 1 150754 17 PLAIN WASHER 2 150518 31 COLUMN EXTENSION 1 150753 18 BEAM TS132 162 2 150519 32 THREADED ROD 1 150755 19 HEX BOSS 2 F 2 150511 33 COLUMN EXTENSION ASSY 044125 N A 20 ANGLE SCALE 006478 1 ...

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