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Operators & Parts

Manual

“

Grand Slam

”

Springless

Post Driver

Model HD-12-S-S

Safety

Operation

Maintenance

Repair

Troubleshooting

Parts

2015 and Newer Drivers

Shaver Manufacturing Company

103 South Washington Avenue, Graettinger, Iowa 51342

Phone: (712) 859-3293

— Fax: (712) 859-3294 — www.shavermfg.com

Содержание Grand Slam

Страница 1: ...s Post Driver Model HD 12 S S Safety Operation Maintenance Repair Troubleshooting Parts 2015 and Newer Drivers Shaver Manufacturing Company 103 South Washington Avenue Graettinger Iowa 51342 Phone 712...

Страница 2: ...ving a Post 23 Dismounting Post Driver 27 Service Procedures 29 Dismounting Post Driver from Base Plate 29 Post Driver Disassembly 30 Seal Replacement 31 Spring Replacement 31 Post Driver Reassembly 3...

Страница 3: ...o have the necessary training skills and tools to perform this assembly procedure Improper operation and maintenance of this implement could result in a dangerous situation that could cause injury or...

Страница 4: ...ry possible circumstance that might involve a potential hazard The warnings in this manual and on the unit are therefore not all inclusive If a method of installation or operation not specifically rec...

Страница 5: ...Two person operation Warning decal alert Bending hazard hydraulic hose Crushing hazard Crushing hazard hand Do not weld Electrocution hazard Explosion hazard High pressure fluid hazard Impact hazard...

Страница 6: ...erate the Post Driver by yourself Always have another person to control the machine or power source Make sure all decals are securely attached to the Post Driver and are legible at all times Always re...

Страница 7: ...ng hydraulic hoses Using a bent or kinked hose will cause severe back pressure Sharp bends and kinks can internally damage the hose leading to premature hose failure resulting in personal injury Do no...

Страница 8: ...equip org home National Ag Safety Database http www cdc gov nasd Product Information Record the Shaver product information here The model number and serial number are found on the metal tag attached t...

Страница 9: ...Instructions 2 MS 165 Decal Danger Safety Arm Attachment 3 MS 163 Decal Warning Pinch Point 4 MS 181 Decal Warning Pinch Point 5 MS 171 Decal Warning High Pressure Hydraulics 6 MS 105 Decal Important...

Страница 10: ...Arm Attachment 3 MS 163 Decal Warning Pinch Point 4 MS 181 Decal Warning Pinch Point 5 MS 171 Warning High Pressure Hydraulics Decal 6 MS 105 Decal Important Valve Instructions 7 MS 166 Decal Importa...

Страница 11: ...the area where they will be assembled Choose a large hard surface area that can safely support the weight of the assembled Post Driver and is accessible by the machine it will be mounted on Assembly...

Страница 12: ...Bracket item 1 on the floor Install the Reservoir Bracket item 3 on the outside of the mounting angles on the Universal Mounting Bracket with two 2 each 1 2 bolt lock washer and nut items 9 10 11 Atta...

Страница 13: ...going to the check valve on the hydraulic motor The Male Coupler attaches to the other hose connected to the hydraulic motor 6 The self Contained Mounting Package should look similar to below when co...

Страница 14: ...aulic Supply The customer must supply suitable hydraulic quick disconnect fitting for connecting pressure supply hose For return hose to the tractor or power supply hydraulic system use the appropriat...

Страница 15: ...the valve Two 2 straight SAE 10MORB 6FORB Adapters item 11 go into the A2 B2 working ports on top of the valve Then two 2 90 SAE 6MORB 1 4FNPS Adapters item 12 go into the straight adapters in A2 B2...

Страница 16: ...cylinder hoses The rod end hose item 6c goes to the 45 fitting from the A2 port of the valve and the base end hose item 6d goes to the 45 fitting from the B2 port of the valve IMPORTANT NOTICE If the...

Страница 17: ...ty arm must be installed after the Post Driver has been mounted on a machine or t h e freestanding Post Driver has been secured to prevent tipping 1 Locate safety arm assembly parts and hardware Safet...

Страница 18: ...ping Safety Arm Mounting 6 Install the Swing Arm Assembly a Apply a light film of good quality grease to the pivot shaft on Swing Arm Assembly b Slide the pivot shaft into the tube on the Safety Arm M...

Страница 19: ...nd Options Assembly Concrete Breaker Accessory 1 Position the Concrete Breaker to the bottom of the Driving Ram as shown below without the mounting hardware installed Using Concrete Breaker as a guide...

Страница 20: ...o not remove the hydraulic control valve safety lever stop 9 Never use the maximum force of the Post Driver until the post being driven is started into the ground and is straight 10 Use caution when d...

Страница 21: ...ll fit tractors with Category II or Category III three point hitches Use bushings Owner operator supplied on the hitch pins if required to correctly install the lift arms 4 Attach hydraulic pressure s...

Страница 22: ...sure the stabilizer leg firmly contacts the ground at each new fence post location Failure to do so can cause damage to the Post Driver components 1 Position the tractor or power source in place to dr...

Страница 23: ...ch daily use and if necessary between post installations IMPORTANT NOTICE Do not use grease on the guide bars or in the main carriage channel Grease will retain abrasive material which will result in...

Страница 24: ...Control Lever to raise Drive Ram Drive Ram Hydraulic Control Valve Lever Safety Lever 3 Pull up Safety Latch and push Main Hydraulic Control Lever to lower Drive Ram Drive Ram Hydraulic Control Valve...

Страница 25: ...plate Positioning post in driver NOTE There should be a 1 to 2 gap between the top of the fence post and the bottom of the drive ram hammer plate Never drive a fence post without the rubberdebrisguard...

Страница 26: ...lic control valve levers hydraulic base plate Tilt top of Drive Ram away from operator pull first lever toward operator Tilt top of Drive Ram toward operator push first lever away from operator Tilt t...

Страница 27: ...age splintering or breakage of posts NOTE If the post stops going down or is crooked after a few impacts stop and move the post to a different location Conditions such as thick sod rocks or tree roots...

Страница 28: ...Scissor Stop bolt see arrow below to prevent the cylinder from drifting and causing an unstable condition with the Post Driver Cylinder Scissor Stop Bolt NOTE Failure to tighten this bolt could allow...

Страница 29: ...the work area and clean up all spilled fluids immediately NOTE Disassembly assembly and or associated repairs must be performed with the main carriage channel and drives ram in a horizontal position s...

Страница 30: ...linder Rod Self Locking Nut arrow above and lock washer from the Drive Cylinder Piston NOTE Do not reuse self locking nut Replace with a new self locking nut 3 Slide the main carriage channel downward...

Страница 31: ...the Piston Rod starting at the bottom DO NOT slide the Cylinder Cap onto the Piston Rod from the top as the upper threads will score the inside of the Cylinder Cap and damage the new Seal 7 Replace th...

Страница 32: ...turn to align the Drive Cylinder inside the Main Carriage Channel 8 Align the Drive Ram Cylinder a Hold the lower nut with a 1 1 8 wrench and tighten self locking nut D using a 1 1 16 wrench Then loo...

Страница 33: ...ure is applied resulting in serious injury or even death 3 Point Hitch Post Driver Assembly 1 With Road Lock Pin installed in theupper hole of Drive Ram use a suitable overhead lifting device to raise...

Страница 34: ...s Make sure all warning decals are in place and legible Make sure rubber debris guard is in place and in good condition Check hydraulic cylinder s for signs ofseal damage or excessive wear Inspect all...

Страница 35: ...ervice Information section assembly Hydraulic Drive Cylinder installation and parallelism adjustment Discontinue use and order replacement parts or buy new Driver Poor performance low or no impact hyd...

Страница 36: ...1026 S Cylinder Assembly Complete HD 10 12 4 1 SM 10267 Locknut Piston 1 8 Nylon 5 1 SM 1212 9 HD 12 S Road Lock Plate 6 1 SM 1041 RLC Clip Road Lock 7 1 SM 1041 RLP Pin Road Lock 8 1 300112 Washer L...

Страница 37: ...Rubber Guard Assembly SM 1211 G Rubber Guard Kit HD 8 10 12 Item Qty Part No Description 1 1 SM 1211 G3 Shield Rubber 6 x 14 3 4 2 1 SM 0011 ST Tag Caution Springs 3 3 OPMAN RIVET Rivet 3 16 5 8 to 3...

Страница 38: ...olt Tap 3 4 10 x 2 Hex Head Gr5 Zn 5 1 MS 165 Decal Danger Safety Arm Attachment 6 1 MS 166 Decal Important Leave Arm Open 7 1 MS 181 Decal Warning Pinch Point 8 1 SM 0011 SAA2 Spring Latch 9 1 SM 001...

Страница 39: ...n 3 1 HBP 91218 Cylinder Hyd Side Tilt HBP 912177 Seal Kit 2 1 2 Tilt Cylinder Not Shown 4 1 HBP 9012 6 Stop Assembly Scissor 5 2 SM 1207 Pin Stabilizer Base Plate HD 12 6 2 HBP 908133 Pin Cyl 13 16 D...

Страница 40: ...r 45 SAE 10MORB 3 4FNPT 6 2 P 910181 Adapter 90 SAE 10MORB 1 4FNPT 7 2 F 6410 10 06 Adapter Straight SAE 10MORB 6FORB 8 2 F 6902R 6 4 03 Adapter 45 SAE 6MORB 1 4FNPT 9 1 SM 025 R Hose Assembly Hyd 3 4...

Страница 41: ...Manual 4 2 300106 Pin Cotter 3 16 x 2 1 2 OS 4 22 Stand Package Manual Item Qty Part No DESCRIPTION 1 1 OS 4 22SFBA Bracket Wldt Storage Stand 2 2 OS 4 22SFA Leg Wldt Storage Stand 3 2 300218 Screw Ca...

Страница 42: ...d 3 1 MB 1201A 12 Pin Top 3 Point 4 2 300106 Pin Cotter 3 16 x 2 1 2 5 2 300218 Screw Cap 5 8 11 x 1 3 4 Hex Head Gr5 Zn included in MB 1301 A Skid Steer Loader Mounting Assembly MBS 77 20 Bracket Ass...

Страница 43: ...cting 1800 3000 PSI set at 2538 PSI 2 2 3 UTD G38SCK Spring Kit Centering 3 1 1 UTD G38SL Handle Safety Lever 4 2 2 UTD G38H Handle 7 Long 5 2 3 UTD G38PL Box Handle Control 3 4 UTD G38SSK Seal Kit Sp...

Страница 44: ...rew Cap 1 2 13 x 3 Hew Head Gr5 Zn 4 2 300101 Washer Lock 1 2 Zn 5 2 300102 Nut Hex 1 2 13 Zn 6 4 300189 Bolt Tap 3 8 16 x 1 Gr5 Zn 7 8 300178 Washer Flat 3 8 Std Zn 8 4 300181 Nut Lock 3 8 16 Zn 9 1...

Страница 45: ...1 1F2 Cap Breather 7 1 OH 101 1H Hose Assy Hyd 1 x 17 SAE 16 FJIC 8 1 OH 101 10A Pump Hyd 2 69 Disp 7 8 13T CCW OH 101 10A SK Seal Kit Pump Not Shown 9 1 OH 101 10B Motor Hyd 3 6 Cu In 7 8 13T Spline...

Страница 46: ...00111 Screw HSSS 5 16 18 x 5 16 2 1 SM 0269 Nut 1 2 F Piston Guide HD 8 10 3 1 SM 0936C Nut Cylinder Coars Machine 4 1 SM 02610 Guide Piston HD 8 10 5 1 SM 10261 S Tube Wldt Cyl HD 10 12 6 1 SM 10262...

Страница 47: ...se Assembly 3 1 SA 304 ACC Auger Assembly 4 w 1 Coupler 1 SA 306 ACC Auger Assembly 6 w 1 Coupler 4 1 1 SM 1100 PAW Mount Weldment 5 1 1 SK 10 SMB Stand Weldment Jack 6 2 2 SM 1000 Holder Motor Mount...

Страница 48: ...SCRIPTION 1 1 SA 304 PF Auger Point Fish Tail 2 2 SA 6230 Auger Teeth 3 2 300236 Screw Cap 1 2 13 x 3 Hex Head Gr2 Zn 4 1 300326 Screw Cap 1 2 13 x 2 Hex Head Gr5 Zn 5 3 300101 Washer Lock 1 2 Zn 6 3...

Страница 49: ...XMS 100R2 4 1 SD 510 83 Fitting Swivel 5 2 SK 10 3P5A Fitting 45 6 1 TU 13 2512D Fitting 90 7 2 300101 Washer Lock 1 2 Zn 8 2 300361 Screw AHSS 1 2 13 x 1 1 2 Gr5 Zn 9 1 300227 Pin Roll 1 4 x 2 1 2 UT...

Страница 50: ...Qty Part No Description 1 2 300107 Nut Hex 5 8 11 Zn 2 2 300216 Washer Lock 5 8 Zn 3 2 300251 Screw Cap 5 8 11 x 2 Hex Head Gr5 Zn Attachments Post Holders SM 2 PH Post Holder Discontinued 2004 Item Q...

Страница 51: ...lder Attachments Stabilizer Extension SM 1226 HD 12 S Stabilizer Extension Springless Item Qty Part No Description 1 1 SM 1226 SEW Extension Weldment Stabilizer HD 12 S 2 1 MS 517 Decal Warning Do Not...

Страница 52: ...rning Pinch Point 5 2 MS 171 Decal Warning High Pressure Hydraulics 6 1 MS 105 Decal Important Valve Instructions 7 1 MS 166 Decal Important Leave Arm Open 8 1 SM 0011 ST Tag Caution Springs 9 1 MS 18...

Страница 53: ...Code Country To be completed by DEALER DISTRIBUTOR or ULTIMATE USER Product serial number Product model number Please make a copy of this WARRANTY REGISTRATION form for your records and return the ori...

Страница 54: ...54 This page left intentionally blank...

Страница 55: ...r this warranty shall be limited to repairing or replacing any part that in our judgment shall show evidence of such defect provided further that such part shall be returned within thirty 30 days from...

Страница 56: ...56 SHAVER Post Drivers November 2015...

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