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C. Stapler unit drive system

(1) Outline

The stapler unit staples paper discharged into the bins.
The stapling is driven by the stapler motor (M5).
The stapler unit oscillation is performed by the stapler unit oscillation
motor (M4).
The stapler unit home position is detected by the stapler unit oscilla-
tion home position switch (MS4) and the stepping motor is driven by
the specified number of pulses to move the stapler unit to the oscilla-
tion position.
During oscillation, the stapler presses the paper holding lever to hold
paper during stapling.

Sorter controller circuit PWB

M4

M5

MS5

PI9

PI8

MS6

MS3

MS4

Stapler motor

Stapler motor
drive signal

Staple empty detection signal

Staple cue detection signal

Cartridge empty detection signal

Stapler operation home
position detection signal

Stapler safety detection signal

Stapler unit oscillation home
position detection signal

Stapler unit oscillation motor
drive signal

AR-SS2

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Содержание AR-SS2

Страница 1: ...ng the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of the set 1 SPECIFICATIONS 1 1 2 UNPACKING AND INSTALLATION 2 1 3 EXTERNAL VIEW AND INTERNAL STRUCTURE 3 1 4 DISASSEMBLY AND ASSEMBLY 4 1 5 ADJUSTMENTS 5 1 6 DIAGNOSTICS 6 1 7 TROUBLESHOOTING 7 1 8 MAINTENANCE 8 1 9 OPERATIONAL DESCRIPTIONS 9 1 10 ACTUAL WIRING DIAGRAM 10 1 PARTS...

Страница 2: ...pling enable copy paper size Stapling by key operation immediately after copying A3 A4 B4 B5 A4R 11 x17 8 5 x14 8 5 x11 8 5 x11 R 8 5 x13 Manual feed stapling enable copy paper size Stapling by paper insertion by the user All sizes Number of sheets to be staped 64 to 105g m2 or equivalent Auto stapling 30 sheets A4 A4R B5 8 5 x11 8 5 x11 R 28 sheets of 105g m2 2 sheets of 200g m2 or max thickness ...

Страница 3: ... 2 UNPACKING AND INSTALLATION 1 Unpacking Remove the filament tape and remove the packing of each section AR SS2 2 1 ...

Страница 4: ...ing screw Use nippers to cut out the two cut out sections on the upper side of the left cabinet of the copier Use a screwdriver to punch out the four cut out sections on the lower side There are 6 cut out section in total 2 Fix the rail unit fixing screw temporarily as shown in the figure 3 Install the rail unit Hang the rail unit on the upper rail unit fixing screws which were fixed temporarily i...

Страница 5: ...e with two mounting kit fixing screws M4 x 18 S tight with the sorter mounting plate lowered as shown in the figure 2 Lock the staple sorter to the copier body and check the clearance between the sorter lock pawl and the lock plate Refer to Fig 1 3 Loosen two mounting kit fixing screws so that the sorter lock pawl and the lock plate are in contact horizontally Adjust the lock plate height One scal...

Страница 6: ...ing capacity is 30 sheets If the max capacity is exceeded a malfunction may occur Set paper in the top bin check the stapling position and insert the paper until it makes contact with the bin edge When the display lamp of the staple key is lighted press the staple key Remove the paper in the top bin and check that stapling is made properly If stapling is not made repeat the above procedures With t...

Страница 7: ...nual stapling or manual paper feed stapling During manual paper feed stapling interruption cannot be made When pressed during stapling the operation is stopped Blinks when a staple jam occurs 2 Staple supply display Lights up when staplers are exhausted When the number of remaining staplers is 40 pcs or less 3 Cross section No Name 1 Bin unit 2 Guide bar 3 Roller 4 Stapler unit 5 Transport roller ...

Страница 8: ...t the operation position Paper exit sensor PS1 Detects paper exit 5 Motors switches solenoids and PCBs Symbol Name Code Function Bin unit shift motor M1 Shifts the bin Paper feed motor M2 Feeds paper Guide bar drive motor M3 Drives the guide bar Stapler unit oscillation motor M4 Drives the stapler unit Stapler motor M5 Drives the stapler Joint switch MS1 Detects the joint Stapler unit cover switch...

Страница 9: ...it A Bin unit removal 1 Remove the front cover the right cover and the rear cover 2 Remove the four connectors 1 of the sorter controller PWB 3 Remove the two screws 3 of the signal code plate 2 and remove it 4 Remove the two screws 4 on the front side and the two on the rear side 5 Lift the projection 5 of the accuride rail and remove the bin unit in the arrow direction Note Bin unit weight About...

Страница 10: ... and remove the accuride rail 1 3 Remove the three screws on the front and the four screws on the rear and remove the bin front cover 3 4 Remove the four screws 5 and remove the bin upper cover 4 5 Remove the spring 7 and the screw 8 and then remove the guide bar holder 5 6 Remove the bin roller stopper 9 and the bin roller 10 and remove the bin 2 Replacement of bins from the bottom 1 Remove the s...

Страница 11: ...emove the transport motor clock sensor mounting plate 1 3 Remove the connector 3 and pull out the tie lap 4 from the hole in the plate 4 Remove the two screws 5 and remove the bin shift motor D Lead cam 1 Lead cam removal 1 Turn on the power of the copier Press SW2 on the sorter control ler PWB to move the bin unit to the bottom Note If two lead cams on the front and the rear sides are pressed sim...

Страница 12: ...unit to the top for easiness of work 2 Remove the screw 1 and remove the bin lower unit cover 2 3 Remove the connector 3 and two screws 4 and then remove the guide bar motor 5 3 Transport duide A Transport guide unit removal 1 Remove the front cover 2 Remove the screw 2 and the latch lever holder 1 3 Remove the latch lever 3 and the latch 4 4 Remove the screw 5 and remove the transport guide unit ...

Страница 13: ...s 2 and remove the stapler unit oscillation motor 3 B Stapler oscillation unit removal 1 Remove the right cover the stapler unit oscillation motor and the front cover 2 Remove the three connectors 1 and three tie laps 2 3 Remove the screw 3 and remove the stapler unit 4 4 Remove the screw 5 and remove the stapler cover switch unit 6 5 Remove the four screws 7 and remove the stapler oscillation uni...

Страница 14: ...ne ON Adjustment completed Blinking Adjustment error In case of an adjustment error the error code of F1 91 is dis played on the copier 5 When the manual staple key blinks turn off and on the copier power switch check the status of the bin paper sensor on the light emitting side and the light receiving side corresponding to the error code and perform the adjustment from procedure 1 again 6 After c...

Страница 15: ...red 7 Return the DIP switch SW1 to the original state and install the right cover 2 Mechanical system A Process for major parts replacement Major parts Process Bin bin roller 1 Bin roller height adjustment 2 Guide bar parallelism adjustment B Bin roller height adjustment The dummy roller lower is of eccentric shape so that you can adjust the height of the bin roller this is so you can adjust the h...

Страница 16: ... an adjustment error check which sensor is malfunctioning by the error code Error code F1 91 S1 S2 error Guide for operation range adjustment mode When A4 size is used For details refer to page 5 1 Guide bar operation range adjustment mode When letter size is used For details refer to page 5 1 Guide bar operation text When the manual staple key SW is pressed the guide bar operates The operation of...

Страница 17: ...ing a jam turn on the joint switch MS1 D Error Sub code Description 80 Content The power source 24V is not supplied Detail The 24V power is not supplied to the sorter control PWB The breaker is shut off The 24V power detection circuit trouble The 24V line in the sorter control PWB is checked 87 Content Staple unit oscillation motor M4 lock Detail When the stapler unit moves from the oscillation ho...

Страница 18: ... normal replace the stapler unit oscillation motor Stapler unit oscillation motor home position switch MS4 4 Set the tester range to 50VDC Check that the voltage between the sorter controller PWB J6 3 and the case is about 24V when the joint and the coupler are closed Check that the voltage between J6 4 and the case is about 24V when the stapler oscillation unit is in the home position and 0V when...

Страница 19: ...te or require replacement during the warranty period Replace it if it is deteriorated or broken No Part name Part number No of part used Reference of life Remark 1 Stapler 0GZ4A12553000 1 Stapling 300 000 times One staple cartridge allows about 5 000 stampling 3 Periodic services list This machine has no part which requires periodic servicing AR SS2 8 1 ...

Страница 20: ...per is discharged to the 1st bin 3 Copying of the set quantity is completed 4 Discharging of the set quantity is completed and the operation is completed Non sort mode 10 black white sheets Forward rotation Transport Transport Alignment Alignment Shift Up Staple oscillation Shifted to the stapling position Staple Staple Reverse rotation Transport Not Alignment Save Shift Down Staple oscillation Sh...

Страница 21: ...mode 4 Copying of the specified quantity is completed 5 The original is changed and reverse sorting is performed 6 The operation is repeated until all the originals are completed 7 After completion of copying the guide bar returns to the home position 8 When copying is stopped the bin which is not closed isshifted Sort mode black white 2 originals 3 copies Sort mode color 2 originals 3 copies Copy...

Страница 22: ...is changed and the bin is shifted by one 6 The operation is repeated until all the originals are completed 7 After completion of copying the guide bar returns to the home position Copies are loaded from the 1st bin to the 20th bin sequentially When the original exceeds 20 pages loading is returned to the1st bin without reverse sorting Group mode black white 3 originals 2 copies Paper exit center C...

Страница 23: ...lding arm holds discharged paper 4 The stapler unit staples the paper 5 The guide bar the paper holding arm and the stapler unit are separated from the paper 6 The bin is shifted by one 7 Procedures 3 to 6 are repeated for all paper in the bins and the operation is completed Note The staple sort mode is valid only when the RADF is used In the book mode the staple sort mode can be set but automatic...

Страница 24: ... sensor Guide bar HP motor Guide bar oscillation motor Staple motor Stapler oscillation motor Stapling HP sensor Stapler oscillation HP sensor Copier resist Paper exit sensor Transport motor Bin shift motor Lead cam sensor Bin lower limit sensor Guide bar HP motor Guide bar oscillation motor Staple motor Stapler oscillation motor Stapling HP sensor Stapler oscillation HP sensor AR SS2 9 5 ...

Страница 25: ...mm sec Unfixed paper 700mm sec 3 Stack over 1 Outline The capacity of bins in each mode is limited as shown below If the capacity is exceeded the stack over error occurs Non sort mode Max capacity A3 B4 11 x17 8 5 x13 8 5 x14 12 x18 1st bin 60 sheets A4 B5 A5 A4 R B5 R 8 5 x11 8 5 x11 R 5 5 x8 5 7 25 x10 25 R 100 sheets Staple sort mode Max capacity A3 B4 11 x17 8 5 x13 8 5 x14 25 sheets A4 B5 A4 ...

Страница 26: ...y paper 2 Bin unit 1 Bin unit composition The bin unit is composed as shown below The both sides of each bin are provided with the roller from the outside of the bin frame The dummy rollers on the upper and the lower sides are integrated with the bin unit and fixed to the both ends of the bin frame The lower dummy roller is of eccentric shape to adjust the bin roller height 2 Lead cam function The...

Страница 27: ...is a DC motor and controlled by the drive circuit to move the bin unit up and down The up down moving speed of the bin unit is detected and controlled by the shift motor clock sensor The stop position of the bin unit is detected by the lead cam home position sensor When the stapler unit is not in the home position the 24V power is interrupted by the stapler home position switch to stop the bin shi...

Страница 28: ...unctions The guide bar is driven by the guide bar oscillation motor M3 The guide bar home position sensor PI3 detects that the guide bar is in the home position M1 Drive circuit Q1 CPU MS4 NO PI4 PI5 PI2 PI1 MS8 24V BMUP BMDWN PWM Current detection circuit Sorter controller PWB Stapler home position switch Bin unit upper limit sensor Bin unit lower limit sensor Bin shift motor Shift motor clock se...

Страница 29: ... Other sensors 1 Bin unit lower limit sensor Home position sensor The bin unit returns to the home position when the copy start key is pressed ON or when all the paper in the bins are removed In that case the actuator section integrated with the bin unit passes over the bin unit lower limit sensor PI4 to turn on the sensor send ing signals to the CPU of the sorter controller PWB When the bin unit ...

Страница 30: ...the specified number of pulses to move the stapler unit to the oscilla tion position During oscillation the stapler presses the paper holding lever to hold paper during stapling Sorter controller circuit PWB M4 M5 MS5 PI9 PI8 MS6 MS3 MS4 Stapler motor Stapler motor drive signal Staple empty detection signal Staple cue detection signal Cartridge empty detection signal Stapler operation home positio...

Страница 31: ...s ON OFF control of the stapler motor Rotating direction control of the stapler motor Overcurrent protection of the stapler motor The stapler safety switch is provided in the power supply path to the stapler motor M5 When a material of about 5 5mm or greater enters the staple section the stapler safety switch MS3 cuts off the power source for driving the stapler motor M5 MS5 PI9 PI8 MS6 Staple cue...

Страница 32: ...stapling 5 Staple empty detection The staple empty detection in the staple cartridge is made by the staple empty detection switch MS5 provided in the stapler The staples in the staple cartridge are pushed up by the spring and the plate the staples are also pushed toward the tip of the stapler When there are staples in the cartridge the staple empty detection switch MS5 is pushed by the staples and...

Страница 33: ...ion motor M4 is stopped in that manner b Operation The microcomputer on the sorter controller PWB receives a com mand of the staple mode from the copier The microcomputer Q1 sends the drive pulses SPSWHA SPSWHA SPSWHB SPSWHB to the driver circuit The motor driver circuit drives the stapler unit oscillation motor M4 according to the signal When the stapler unit oscillation motor is held the output ...

Страница 34: ...e Q1 Sequence control Q3 Contains the sequence program Q2 Sensor adjustment values and operation modes Q4 Control of communication with the copier Stapler oscillation unit Stapling home position sensor PI7 Lead cam center position sensor PI2 Stapler unit Bin unit Motor reverse rotation Stapling request signal from the copier AFSTRQ Stapler oscillation motor M4 Stapler motor M5 Bin shift motor M1 S...

Страница 35: ... 1 2 3 4 11 10 9 8 1 2 3 4 1 2 3 4 J9 A B A B A B A B A B A B 24V 24V 24V J110 J8 J12 J112 J111 J116 1 2 4 3 5 6 1 2 1 2 1 2 6 5 3 4 2 1 1 2 3 4 5 6 1 2 4 3 5 6 1 2 3 4 5 1 2 3 4 5 5 4 3 2 1 6 5 3 4 2 1 3 4 5 6 7 8 Sorter controller PWB For details refer to page 9 8 For details refer to page 9 12 For details refer to page 9 7 For details refer to page 9 8 For details refer to page 9 15 AR SS2 9 16...

Страница 36: ...ches the upper limit 0 when an obstacle is detected 1 when connected with the copier 0 when manual stapling J7 J11 24V 5V 5V 5V J13 J102 J103 J104 J202 J301 MS6 MS3 Sorter controller PWB 5V 5V 7 8 9 11 3 3 3 2 2 3 7 8 9 11 5 4 3 1 7 8 9 11 7 8 9 11 1 2 12 13 1 2 3 3 2 1 4 5 6 3 2 1 1 2 3 3 2 1 1 2 Staple empty detection Cartridge empty detection Stapling home position sensor Staple cue sensor Obst...

Страница 37: ...5V 5V 5V 5V 5V 24V 24V 24V J10 J5 J6 J14 J108 J115 MS2 MS4 MS1 NO NO NO COM COM COM Sorter controller PWB STYGHP CUMH SPLOPN SPUHP SHIFT CLK 1 when the guide bar is in the home position 1 when there is paper in the bin 1 when LED emits light Blinking 1 when the lead cam is in the home position SPLOPN 1 when the stapler unit cover is closed 1 when the stapler unit cover is closed 1 when the stapler...

Страница 38: ...AR SS2 ...

Страница 39: ... 10 ACTUAL WIRING JOG MOTOR BIN SHIFT MOTOR FEED MOTOR SWING MOTOR SAFTY SW 10 1 10 2 AR SS2 ...

Страница 40: ...AR SS2 ...

Страница 41: ...the SF S56 Parts guide F Signal cord assembly G Sorter controller PWB assembly H Control panel PWB assembly Refer to the SF S56 Parts guide I Packing material Accessories Index SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice Note The AR SS2 Parts guide describes only the different points from the SF S56 Pl...

Страница 42: ...ther than this Parts Guide please refer to documents Service Manual including Circuit Diagram of this model F Please use the 13 digit code described in the right hand corner of front cover of the document when you place an order F For U S only Use order codes provided in advertising literature Do not order from parts department 1 External covers panels etc NO PARTS CODE PRICE RANK NEW MARK PART RA...

Страница 43: ...Z 4 A 1 5 0 0 2 0 0 0 AD N C Roller bin 2 32 0 G Z 4 A 1 5 0 1 8 0 0 0 AG N C Paper stopper brush 33 0 G Z 4 A 1 5 0 1 7 0 0 0 AU N C Curl stopper file 34 0 G Z 4 A 1 5 0 1 5 0 0 0 AK N C Curl stopper rib 1 35 0 G Z 4 A 1 5 0 1 6 0 0 0 AU N C Curl stopper rib 2 509 0 G Z X B 4 7 4 0 1 4 0 6 AC N C Screw tapping truss head M4 14 U n i t 901 0 G Z 4 G 1 3 4 0 2 0 0 0 CR N E Bin assembly 4 Bin assemb...

Страница 44: ... 3 0 0 0 AK C Plate lower 9 0 G Z F B 4 9 6 4 7 0 0 0 AN C Holding plate lower 503 0 G Z X B 4 7 3 0 0 7 0 7 AB C Screw M3 7 7 Stapler assembly 8 Entrance guide assembly NO PARTS CODE PRICE RANK NEW MARK PART RANK DESCRIPTION 14 0 G Z 4 A 1 5 0 2 6 0 0 0 AG N C Roller support plate 15 0 G Z F S 2 1 5 2 8 0 0 0 AF N C Bearing 505 L X B Z 0 4 6 5 F C Z Z AA C Screw M4 6 8 Entrance guide assembly 5 8...

Страница 45: ...ies NO PARTS CODE PRICE RANK NEW MARK PART RANK DESCRIPTION 17 0 G Z 4 Z 1 0 3 3 5 0 0 0 BM N D Packing case Except Japan 0 G Z 4 Z 1 0 3 3 6 0 0 0 BM N D Packing case Japan only 23 0 G Z 4 Z 1 0 3 4 6 0 0 0 AL N C Bin side packing add F 24 0 G Z 4 Z 1 0 3 4 7 0 0 0 AL N C Bin side packing add R 25 0 G Z 4 Z 5 0 0 8 8 0 0 0 AR N C Bin side packing add 1 F 26 0 G Z 4 Z 5 0 0 8 9 0 0 0 AS N C Bin si...

Страница 46: ...P N C 0GZ4A15008000 4 14 AG N C 0GZ4A15009000 5 4 AY N D 0GZ4A15010000 5 5 AY N D 0GZ4A15011000 5 6 AS N D 0GZ4A15013000 5 1 BF N C 0GZ4A15014000 2 88 AK N C 0GZ4A15015000 4 34 AK N C 0GZ4A15016000 4 35 AU N C 0GZ4A15017000 4 33 AU N C 0GZ4A15018000 4 32 AG N C 0GZ4A15026000 8 14 AG N C 0GZ4A15044000 5 14 BD N C 0GZ4A15045000 5 15 BD N C 0GZ4A15054000 5 8 AR N C 0GZ4F11172000 11 1 BC N B 0GZ4F1118...

Страница 47: ...isesti asennettu Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin Hävitä käytetty paristo valmistajan ohjeiden mukaisesti French ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie Remplacer uniquement avec une batterie du même type ou d un type équivalent recommandé par le constructeur Mettre au rebut les batteries usagées conformément aux instruct...

Страница 48: ...186 Japan 1999 September Printed in Japan All rights reserved Printed in Japan No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher AR SS2 ...

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