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Installation Instructions

Section 2

2-12

Part Number 020004000

10/13

REFRIGERATION SYSTEM START

A. Assure the water tank is properly filled. The CEV 

will not operate without water in the tank.

B. Assure the voltage switch on the left side of the 

control box is in the proper voltage position. 
Selections are 115 Volts or 230 Volts.

C. Plug CEV power cord into an accessible, 

properly grounded electrical outlet. A dedicated 
circuit is strongly preferred to assure sufficient 
starting and operating voltage is available to the 
unit. Complete control box instructions may be 
found in the Electronic Ice & Carbonation 
Control section.

D. Place CEV power switch, carbonator switch (not 

used on juice units) and compressor switch to 
the “ON” position.  The agitator motor will start, 
the transformer for the valves will be energized, 
the merchandiser bulb (if equipped), power 
LED, carbonator LED, and compressor LED will 
be illuminated.

When a full ice bank has been formed, the compressor 
and condenser fan motor will stop, but the agitator motor 
will continue to operate, circulating ice bath water in the 
water tank. Turn the key switch to the “ON” position to 
check all beverage valves for operation. 

Recommended: Beverage pour temperature should be 
maintained at a constant 40° F or below for optimum 
brixing value. Time required to reach the proper 
temperature will be subject to water and ambient air 
temperatures.

NOTE: All CEV units are equipped with a 4-5 minute 
delay before the compressor and fan motor start.  Be 
sure to observe this time delay before expecting the 
compressor or condenser fan motor to start operation.  
Any interruption of power to the unit, the time delay will 
need to be observed before the compressor and fan 
motor will start.

INCOMING WATER SUPPLY REQUIREMENTS

NOTE: Manitowoc Beverage Equipment recommends 
that a water shutoff valve and water filter be installed in 
the incoming water supply line.  

The incoming water source to the equipment shall be 
installed with adequate backflow protection to comply 
with applicable National, State, and local codes.

Water pressure should be a minimum of 45 psi (310.3 
KPa) or you will starve the pump of water and damage it.  
The maximum water pressure should be 55 psi (379.2 
KPa) or you will affect the quality of the carbonation.

The carbonator  pump should be located within 6 feet of 
a 1/2 inch water source. A minimum 3/8 inch ID water 
line must be used. Before connection the water source 
should be flushed of approximately 5 gallons of water to 
purge the system of any sediments, especially in areas 
of new construction.

CONNECTING THE DRAIN PAN HOSE

NOTE: Connection of the drain pan hose to a permanent 
drain is recommended. A drain pan hose routed to a 
waste container is not recommended due to sanitation 
problems.

1. Open the end of the drain pan nipple by cutting at 

the end of the barbed area along the provided 
groove.

2. Connect hose to the nipple on the drain pan.

3. Install drain pan in position on the CEV, then place 

grid in the drain pan.

4. Route lower end of drain pan hose to a permanent 

drain and connect according to local codes.

NOTE: If no permanent drain is available the drain pan 
may be emptied manually. All CEV’s come equipped 
with a drain pan that may be removed by sliding it 
forward. Nothing else needs to be removed to take the 
drain pan off, empty it and replace it on the CEV. If this 
drain pan is hooked to a permanent drain, the drain 
nipple must be opened and connected to the drain hose 
as described above.

Содержание CEV SERIES

Страница 1: ...nual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers CEV SERIES Beverage Dispensers Par...

Страница 2: ...sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution sta...

Страница 3: ...Location 2 8 Electrical 2 9 General 2 9 Minimum Circuit Ampacity 2 9 Electrical Requirements 2 9 Voltage 2 9 Minimum Circuit Amperage Chart 2 9 Refrigerant 2 9 Grounding Instructions 2 9 Unit Installa...

Страница 4: ...3 4 Figal Tanks 3 4 Racking 3 4 B I B 3 4 Pumps 3 4 Auto Bag Selectors 3 4 Operation Checks and Adjustments 3 5 Electronic Ice and Carbonation Control 3 5 Section 4 Maintenance Cleaning 4 1 Daily Clea...

Страница 5: ...__ Service Agent Telephone Number _________________ Your Local MBE Distributor ______________________ Distributor Telephone Number ____________________ Model Number _______________________________ Ser...

Страница 6: ...specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBS to activate the warranty on this equipment I...

Страница 7: ...nt for information regarding start up services Typical CEV Series Internal Carbonation Beverage Dispensing System Typical CEV External Carbonation Ambient Beverage Dispensing System Important Failure...

Страница 8: ...x System Figal system also CO2 regulator set Product connectors for Figal tank Gas connectors for Figal tank Beverage dispenser Beverage tubing CO2 tank Figal beverage tanks Stepless Oetiker clamps Ch...

Страница 9: ...r Bulk tank Bulk syrup tanks Do you have enough space to install the dispenser or a dispenser and top mounted cuber Does top mounted cuber if utilized have a minimum of 6 inches 15 3 cm clearance on a...

Страница 10: ...in Water tank overflow hose goes into the drain pan PLACING UNIT IN THE OPERATING POSITION The CEV must be level horizontally from right to left and front to rear CEV inlet supply lines power cord and...

Страница 11: ...cm 11 76 29 8 cm 4 44 11 3 cm N A N A 25 75 65 4 cm 17 00 43 1 cm 17 50 44 4 cm CEV 40 29 88 75 9 cm 26 00 66 0 cm 11 76 29 8 cm 4 44 11 3 cm N A N A 25 75 65 4 cm 17 00 43 1 cm 23 00 58 4 cm B C D G...

Страница 12: ...art Number 020004000 10 13 Footprints CEV30 FOOTPRINT Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capa...

Страница 13: ...Part Number 020004000 10 13 2 7 CEV40 FOOTPRINT Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity a...

Страница 14: ...rs which are followed rapidly by loss of consciousness and suffocation If a CO2 gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak CO2 lines an...

Страница 15: ...installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Dispenser Voltage Cycle Fuse Size Circuit Amps CEV 30 CEV 40...

Страница 16: ...pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the applian...

Страница 17: ...ose is secure 2 Remove the plug from the water fill hole located on the carbonator pump deck Fill the water tank with clean water until water flows out of the tank overflow Use a funnel if necessary C...

Страница 18: ...nit the time delay will need to be observed before the compressor and fan motor will start INCOMING WATER SUPPLY REQUIREMENTS NOTE Manitowoc Beverage Equipment recommends that a water shutoff valve an...

Страница 19: ...or tank and must be routed to a drain Route carbonator tank purge tube A down front of unit and behind drain pan Be sure not to collapse or kink carbonator tank purge tube during routing from unit to...

Страница 20: ...en the discharge fitting on the carbonator and the dispensing valve 3 Open carbonator tank pressure relief valve Yellow arm should be in the upright position 4 Turn water supply on and fill the carbon...

Страница 21: ...020004000 10 13 2 15 PLUMBING DIAGRAMS NOTE A check valve must be installed in the water supply line 3 feet from the noncarbonated water connection PW Contact factory if not installed CEV 30e CEV 30i...

Страница 22: ...Installation Instructions Section 2 2 16 Part Number 020004000 10 13 CEV 40e CEV 40i 8Valve Diagram CEV 30j 4 5 6 Valve Diagram...

Страница 23: ...without the BIB installed as the pump could be damaged Set final secondary regulator pressure 70 75 psi 482 6 517 1 KPa depending on the line size and the distance of the run 3 Operate each dispensin...

Страница 24: ...enter the ADA Key Pad Box with the unit in front of the drain pan and secure into place 8 Apply corresponding drink labels to the ADA key pads NOTE Drinks correspond from left to right on the left sid...

Страница 25: ...all the screws that hold them in place 10 Restore power to the unit Clean Up Clean up all work areas Dispose of all packing material excess tubing and trash properly 1 2 3 4 5 6 7 8 9 10 1 2 3 4 4 Val...

Страница 26: ...and one inlet for CO2 If you have questions refer to the plumbing diagram on your equipment The outlet of the syrup supply either BIB pump or Figal tank connects to the appropriate syrup inlet fitting...

Страница 27: ...ops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop CEVe The CEV 30e is a 5 or 6 valve unit and t...

Страница 28: ...and on to maintain a preset level of liquid in the tank The water level control may be electronic probes or a mechanical float SYRUP DELIVERY SYSTEM Your syrup location can vary depending on the volu...

Страница 29: ...ost Figal tanks have a self closing valve on the tank as well as the gas and syrup connectors This allows the operator of the system to change tanks without having to shut down the entire system With...

Страница 30: ...r LED only Green Carbonator LED Turned off on External Carb and Juice Units The green carbonator LED illuminates when carbonator switch is in the on position only applies to Internal Carb units The gr...

Страница 31: ...valves Nozzle Removal 7 Rinse nozzle and diffuser with warm clean water 8 Clean nozzles and diffusers with soapy water and a soft bristle brush 9 Clean the underside of the beverage valves with warm...

Страница 32: ...erage system at initial start up as well as regularly scheduled cleaning recommended at least twice a year The drain pan must be in place under soda valves to carry away detergent and sanitizing agent...

Страница 33: ...olution to remain in the system for 5 minutes 10 Connect Bucket 3 to system 11 Draw sanitizing solution through system until solution is dispensed 12 Repeat step 11 until all syrup circuits contain sa...

Страница 34: ...nk to the syrup line Draw clean rinse water through the valve until detergent is flushed from the system 7 Remove valve nozzle and diffuser as shown in Daily Cleaning instructions Using a plastic brus...

Страница 35: ...air replace HP regulator CO2 line pinched kinked or obstructed Check repair replace CO2 line One valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace re...

Страница 36: ...pressure leading into pump inlet is 40 psi 275 79 KPa minimum with pump running Pump will not run but tank appears to be always full Common Lead Green shorted out to Red wire High Probe Verify Green...

Страница 37: ...s or minus 10 replace the Liquid Level Contorl board Pump motor starts and stops short cycles as soon as water level drops below Red High probe Black Low Lead wire is open or disconnected Verify conne...

Страница 38: ...Before Calling for Service Section 5 5 4 Part Number 020004000 10 13 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 39: ......

Страница 40: ...re Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2013 Manitowoc Continuing product improvements may necessitate change of specifications witho...

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