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TOC EVOLUTION: 

USER &  

MAINTENANCE MANUAL 

Page: 

72/74

 

Instructions No.: 10844        

 

 

This document is the property of SERES and cannot be reproduced without authorization

 

12  Repair manual 

12.1  Failure diagnosis 

The  following  tables  list  the  most  common  failures  and  their  solutions.  To  prevent  a  failure,  ensuring  the 
cleanliness of the different components is essential. It will be necessary, before any failure diagnosis, to clean them 
before removing them. We suggest you read the troubleshooting instructions before working on the detector. 

 

No. 

Problems 

Possible causes 

Solutions 

1 

The device cannot be 
switched on. 

Power failure or fuses outside the 
terminal strip. 

Check the power supply voltage or 
that the fuses are installed properly. 

The power supply is off-line. 

Check the power supply output 
(24V). 

The touch screen is not powered. 

Check the power supply connector. 

2 

The application does 
not start. 

The device starts up but not the 
interface. 

Check that the screen is powered 
and check that the Ethernet cables 
are connected. 

3 

The "water defect" 
alarm is generated 
when the sample is 
provided correctly 
(correct flow rate and 
pressure at the 
sampling point). 

The filling solenoid valve does not 
operate correctly. 

Check that the filling solenoid valve 
is connected properly and that the 
LED lights up. 

One or more hydraulic pipes are 
blocked or pinched. 

Check the condition of the pipes. 

The supply feed pump is not working. 

Check that the pump is connected 
correctly. 

The water sensor on the fast loop is 
faulty. 

Check that the sensor is connected 
and that the sensor is not blocked. 

The water sensor is faulty. 

Check that the sensor is connected 
and that the pipe is correctly clipped 
onto the sensor. 

4 

The reactor does not 
empty itself. 

The sewer system is blocked. 

Check the condition of the pipes 
(internal and external). 

The draining solenoid valve does not 
operate correctly. 

Check that the solenoid valve is 
connected correctly. 

The draining pipe is pinched and 
prevents flowing. 

Check that the draining pipe is not 
pinched when the door is closed. If it 
is pinched, unblock it. Possibly 
shorten the pipe. 

4 

The measurement is 
not updated. 

The new measurement is identical to 
the first or the measuring cycle is 
stopped or paused. 

Restart the measuring cycle. 

5 

The screen is not 
responding. 

The touch screen is damaged. 

Switch the device OFF and then ON. 
If the problem persists, contact the 
after sales department. 

The PC PNAL does not respond. 

Содержание TOC

Страница 1: ...This document is the property of SERES and cannot be reproduced without authorization User and Maintenance Manual TOC Online analyzer for TOC monitoring in water N 10844_revS...

Страница 2: ...lime and activated carbon cartridges removal procedure part 11 2 10 BOUTRELLE Julien GOZZI Marc 08 2017 I Without Persulfate deleted DALIA Nicolas GOZZI Marc 09 2017 J UPDATE Drawing DALIA Nicolas GOZ...

Страница 3: ...13 6 4 APPLICATION _______________________________________________________________________________ 13 6 5 REAGENTS _________________________________________________________________________________ 13...

Страница 4: ...________________________________________48 10 USER MANUAL _______________________________________________________________________________ 50 10 1 PRELIMINARY START UP _________________________________...

Страница 5: ...________________________69 11 3 9 Replacing the mass controller ________________________________________________________________________70 11 3 10 Replacing the Air filter_____________________________...

Страница 6: ...ed with the equipment can be affected Any spare part has to be replaced exclusively by a qualified person using only the parts specified by the manufacturer It is always recommended that all power sup...

Страница 7: ...lectrical hazard IEC 60417 No 6040 Ultraviolet radiation instructional safeguard 3 4 After Sale Service Contact After Sale Service Lagreze Johnny Tel 04 42 97 37 91 psav seres ol com Spare parts Sauri...

Страница 8: ...ion access or User W Possible Actions Consulting the measure in process Stop of the measure in process access to the settings menu Thresholds Setting 4 20mA outputs Once the access code is entered if...

Страница 9: ...nnot be reproduced without authorization 4 Unpacking book 4 1 Precaution Position the box corectly Up Down Unpack carefully the analyser Check the analyzer for damage o If the device seems to be damag...

Страница 10: ...Page 10 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization SECTION 1 EQUIPMENT FILE 5 INTRODUCTION 6 MEASURING PRINCIPLE 7 TECHNICAL SPECIFI...

Страница 11: ...nored and the TOC analysis often requires determining each of these forms TOC The TOC EVOLUTION analyser from SERES is designed for determining these different carbonated compounds Non Purgeable Organ...

Страница 12: ...essary The sample and filter line is cleaned either by using the Black Cleaning technique counter current cleaning or with compressed air on a case by case basis 6 1 2 Removal of mineral carbon The sa...

Страница 13: ...ndustrial sites 0 1 to 5 10 mg l Production of demineralised water for general and chemical uses Condensate waters from vapour production systems Medium Pressure or Very High Pressure systems in therm...

Страница 14: ...e characteristic values of the method are expressed as a percentage on Full scale Measuring system NDIR Measuring range Low range configuration 0 2 ppm Limit of Detection 0 01 ppm Repeatability 2 FS A...

Страница 15: ...ibration on TOC Phtalate Calibration on TOC End Step 2 may not be implemented in the device depending on the configuration Only for ranges 20ppm The Manual measure on TIC and Zero measure may not be p...

Страница 16: ...ing cycle The measuring cycle is included in a 5 to 10 min interval but it also depends on the type of sample used program derivative function and on the parameters being measured Name Reference Valid...

Страница 17: ...UTION USER MAINTENANCE MANUAL Page 17 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization 6 9 Hydraulic diagrams Figure 1 Hydraulic diagram 1...

Страница 18: ...TOC EVOLUTION USER MAINTENANCE MANUAL Page 18 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization Figure 2 Multi Channel Hydraulic diagram...

Страница 19: ...according to the range but it also depends on the nature of the sample and on the type of measurement The spacing between the measurements can be adjusted 7 2 3 Standard dimensions Casing l x h x d 9...

Страница 20: ...acuation The gas shall be evacuated into free outside air For Cleaning the Sample Collecting Treatment System Pressure 7 bar maximum Adjustment at 2 5 bar pressure reducer 7 2 8 Electrical connections...

Страница 21: ...the top part accommodates the electronic system external communication display and the bottom part the hydraulic system The useful information is displayed via a touch screen located at the front whos...

Страница 22: ...C EVOLUTION USER MAINTENANCE MANUAL Page 22 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization Figure 3 General dimensional drawing 1 channe...

Страница 23: ...ON USER MAINTENANCE MANUAL Page 23 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization Figure 4 General dimensional drawing Multi channel con...

Страница 24: ...is a sampling system when the sample inlet is pressurised The client connects the sample inlet this sample circulates inside the loop and flows in free air via a pan The sample is collected in the dir...

Страница 25: ...ried out on the entire system which is protected by the protective cover on which are stuck the safety labels UV and Temperature 8 2 5 The Condenser This system is used to recover the condensation dro...

Страница 26: ...pression of a pipe with a medium flowrate enabling the collection of the sample Metering peristaltic pumps SERES low flowrate for the injection of reagents They are volumetric pumps 8 2 9 Air flow rat...

Страница 27: ...parts One contains activated carbon and the other soda lime This allows the elimination of CO2 and to have a high quality air carrier A desiccant cartridge is placed upstream of this cartridge Humidi...

Страница 28: ...e power supply The entire system is supplied with a switching mode power supply with the following characteristics Input voltage range 100V 230V AC Frequency 50 60hz Output voltage 24 V 13A 300W Prote...

Страница 29: ...n This board is directly connected to the power supply observed previously It communicates with the PLC board through an Ethernet connection via an Ethernet Switch 8 2 15 2 The functionalities Figure...

Страница 30: ...d by the term 4 20mA 6 digital outputs identified by the terms RELAYS and OUTPUTS VOLTAGE and distributed as follows o 4 Output Relays 24V Dry Contacts at 1A max for information on the status of the m...

Страница 31: ...ame Function Analogue Outp ut 2 4 20mA 1 4 20mA Digital 4 20mA 1 4 20mA Digital Channel 2 Measurement 0 24V 1 RELAY 1 2 D C Reserved Threshold 1 RELAY 1 2 D C Reserved Threshold 1 Channel 2 1 RELAY 2...

Страница 32: ...exceeding the threshold Multi channel configuration The corresponding threshold 1 overrun channel 2 output is accessible on pins 1 2 3 of connector X3 of board W1128007 as a dry contact relay output...

Страница 33: ...channel 2 information is accessible on pins 10 11 12 of connector X3 of board W1128007 as a dry contact 8 2 16 3 6 Wiring of the end of cycle shutdown channel input option INPUT 2 This input is used...

Страница 34: ...nel data Calculated data and measurement parameters such as the thresholds and range 8 Measured concentrations Concentration measured per channel 9 Channel in progress Number of the channel in progres...

Страница 35: ...Log file copy To load the Log files onto a USB key in order to read the data recorded by the analyser Electrical tests Access to the pumps actuator as EV lamp heating relay 4 20 mA parameter History...

Страница 36: ...hannel x tab where we find The command activating or not the channel A light indicating whether the cycle is running A warning light relating to the water fault in channel x Two indicator lights relat...

Страница 37: ...ble it In order to enable the Sample peristaltic pump o Press ON to enable the pump or OFF to disable it Sample pump command 8 3 3 1 2 Relay tab In order to test a relay o Press the Relay tab o Press...

Страница 38: ...ab o Press ON to enable or OFF to disable 8 3 3 1 4 Actuator tab In order to control the UV lamp heating compressor o Press the Actuator tab o Press ON to enable or OFF to disable 8 3 3 1 5 4 20mA out...

Страница 39: ...his window allows you to visualise the state of the inputs This window is empty if no input has been requested by the customer 8 3 3 2 Options Setpoints date time etc It is possible to modify the setp...

Страница 40: ...ture setpoint C is the control temperature of the condenser The water default setpoint V below this voltage the water defect alarm is generated This menu can also contain according to the requested op...

Страница 41: ...NUAL Page 41 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization SECTION 2 INSTALLATION MANUAL 9 1 LOCATION 9 2 FASTENING 9 3 ELECTRICAL CONN...

Страница 42: ...he device tank sewer etc on the left A power supply of 110V or 230V 50 60Hz An inlet for the sample to be analysed at a max pressure of 3 bar minimum 0 5bar 50 l h 100 to 500l h if a sampling treatmen...

Страница 43: ...e reproduced without authorization The power supply to the analyzer must be connected downstream of a secured electrical installation in accordance with local standards For a 110V supply a special set...

Страница 44: ...ructions No 10844 This document is the property of SERES and cannot be reproduced without authorization 9 3 2 Communication Figure 9 Input output board terminal drawing 1 channel For more information...

Страница 45: ...UTION USER MAINTENANCE MANUAL Page 45 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization Figure 10 Input output board terminal drawing Multi...

Страница 46: ...y the device and can be retrieved at any time this table is therefore specific to the configuration of the analyzer Go to the Tools tab Copy log files menu For the two different communication modes RS...

Страница 47: ...he device The connection is made via the Ethernet connector available on the right side of the analyzer on the outside Simply mount the Ethernet cable in the connector and plug the connector For this...

Страница 48: ...atmosphere on the left side of the analyser at 3 points 9 4 2 Standard for calibrating the analyser The standard inlet required for calibrating the device will be implemented via the other channel of...

Страница 49: ...TOC EVOLUTION USER MAINTENANCE MANUAL Page 49 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization SECTION 3 USER MANUAL...

Страница 50: ...and at the height of the device at room temperature A tray can be provided optional for setting them down To implement the reagent containers wear appropriate protection gloves goggles and protective...

Страница 51: ...s the Electrical test menu Access the Solenoid Valve SV tab o Enable the draining solenoid valve Access the Pumps tab o Press ON to enable each reagent pump Check that the reagents are injected correc...

Страница 52: ...hout authorization The Measurement window appears Press on the value of the threshold to modify them 10 6 Setting the parameters of the 4 20 mA range From the main screen Press of the relevant channel...

Страница 53: ...and measuring This time is called in the Option menu Timing of sample purging line 10 8 Launch of the continuous cycles In order to start the continuous analysis press button in the main window 10 9...

Страница 54: ...o do so Launch 1 measuring cycle with demineralised water instead of the sample Press button when the reactor is filled Enable the draining solenoid valve Purge the reagent pumps with demineralised wa...

Страница 55: ...TOC EVOLUTION USER MAINTENANCE MANUAL Page 55 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization SECTION 4 MAINTENANCE MANUAL...

Страница 56: ...his occasion we will check the cleanliness of the reactor Replacing the pipes of the peristaltic pumps every 3 months Complete disassembly of all sub assemblies on a yearly basis in order to clean and...

Страница 57: ...ients The maximum deviation between the calculated coefficient and the current coefficient is of 50 of the current coefficient For example if the current coefficient is equal to 1 the calculated ratio...

Страница 58: ...re the chemical method requires some measurements before giving a significant result One or several manual steps are then carried out before a calibration to obtain a correct calibration coefficient F...

Страница 59: ...ogress from the main screen press Enter the authorised user code Access the Tools tab Push on Maintenance Start the ZERO measure by pressing At the end of the cycle a window displays the zero mass and...

Страница 60: ...ctor during the reagent priming phase Stop the cycle in progress by pressing Stop Access the Tools tab Enter the authorised user code Access the Electrical test menu Press ON to run the pumps and OFF...

Страница 61: ...SERES and cannot be reproduced without authorization o Switch off the analyser Unscrew the three screws on the front panel Remove the front panel of the pump body Remove the pipe from its compartment...

Страница 62: ...pipes Perform a new calibration Replacing a pipe of the supply pump for the sample and water The pump pipes are to be changed every three months Important before replacing the pump pipes o Before chan...

Страница 63: ...sure gauge MAN014 indicates less than 0 2 bars There is no air flow into the solenoid valve In such a case remove and clean up the device The soda lime granules have a fully violet coloring CO2 satura...

Страница 64: ...occurs a second cartridge can be installed to upsized the TOC Once the reloading is done it is mandatory to fix the air circuit pressure to 3 bars 11 2 8 Copper cartridge depend upon application Copp...

Страница 65: ...of the air and water network solenoid valves every 3 months replace the membrane if necessary 11 2 10 Compressor and Desiccant cartridge The compressor does not require any specific maintenance The re...

Страница 66: ...crew this board replace and reconnect the cables 11 3 4 Replacing a pump Tooling Open ended wrenches Flathead screwdriver Hex wrench Before changing a pump it is recommended to empty it and or rinse i...

Страница 67: ...ged systematically and provided with the new lamp WARNING Use anti UV protective glasses if an operation must be carried out on the entire system which is protected by the protective cover on which ar...

Страница 68: ...easuring cell this action is quite simple Repeat the operations of section 11 3 6 1 to remove the cover Unscrew the two screws of the black part that supports the receiver Replace with the new receive...

Страница 69: ...against the radiator and place the condenser system on top After adjusting the position screw the 4 fastening screws of the part The Peltier is maintained Insert the cables through the hole on the cas...

Страница 70: ...leeves Replace with the new heating unit Connect the 2 sleeves Reconnect the 2 electrical components 11 3 9 Replacing the mass controller Switch the analyser OFF before performing the maintenance oper...

Страница 71: ...side of the controller Unscrew the Earth braid The controller is removed To reassemble proceed by going back through the steps 11 3 10 Replacing the Air filter Switch the analyser OFF before performi...

Страница 72: ...nd pressure at the sampling point The filling solenoid valve does not operate correctly Check that the filling solenoid valve is connected properly and that the LED lights up One or more hydraulic pip...

Страница 73: ...if there is one operates correctly otherwise it may be necessary to install one The sewer system is blocked Check the condition of the pipes The zero of the device is calibrated incorrectly Check the...

Страница 74: ...TOC EVOLUTION USER MAINTENANCE MANUAL Page 74 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization 13 Annexs NF EN ISO 9001 2015...

Страница 75: ...TOC EVOLUTION USER MAINTENANCE MANUAL Page 75 74 Instructions No 10844 This document is the property of SERES and cannot be reproduced without authorization DECLARATION CE UKCA OF CONFORMITY...

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